Claims
- 1. An empty envelope assurance system comprising:a conveyor for conveying an opened envelope having a front face and a rear face along a path of movement, said conveyor arranged such that any contents of the envelope rests against one of the front face or the rear face; a first sensor for measuring a thickness of the front face and any contents resting thereagainst, and for generating a signal having a value indicative of the thickness; a second sensor for measuring a thickness of the rear face and any contents resting thereagainst, and for generating a signal having a value indicative of the thickness; and a signal processor for receiving the signals generated by said first sensor and said second sensor, and for comparing the values of the signals generated by said first sensor with the values of the signals generated by said second sensor to determine whether they correspond within a predetermined limit to determine whether the envelope contains any contents.
- 2. The system of claim 1:wherein the front face and the rear face of the envelope each define a plurality of zones; wherein said first sensor measures a thickness of the front face and any contents resting thereagainst at each zone, and generates a signal having a value indicative of the thickness at each zone; and wherein said second sensor measures a thickness of the rear face and any contents resting thereagainst at each zone, and generates a signal having a value indicative of the thickness at each zone.
- 3. The system of claim 2 wherein said signal processor averages the values of the zones of the front face to determine a value indicative of the thickness of the front face and averages the values of the zones of the rear face to determine a value indicative of the thickness of the rear face, and compares the value indicative of the thickness of the front face with the value indicative of the thickness of the rear face to determine whether they correspond within a predetermined limit to determine whether the envelope contains any contents.
- 4. The system of claim 2:wherein said first sensor measures a thickness of the front face and any contents resting thereagainst at a plurality of locations in each zone, and generates a signal having a value indicative of the thickness at each location; wherein said second sensor measures a thickness of the rear face and any contents resting thereagainst at a plurality of locations in each zone, and generates a signal having a value indicative of the thickness at each location; and wherein said signal processor receives the signals generated by said first sensor and said second sensor, averages the values of the signals generated by said first sensor at each location to determine an average value indicative of the thickness at each zone of the front face and averaging the values of the signals generated by said second sensor at each location to determine an average value indicative of the thickness at each zone of the rear face, and compares the average values indicative of the thickness at each zone of the front face with the average values indicative of the thickness at each zone of the rear face to determine whether they correspond within a predetermined limit to determine whether the envelope contains any contents.
- 5. The system of claim 1 wherein said first sensor and said second sensor comprise optical sensors.
- 6. The system of claim 1 wherein said first sensor and said second sensor comprise contact sensors.
- 7. The system of claim 1 wherein said first sensor and said second sensor comprise acoustic sensors.
- 8. An empty envelope assurance system comprising:a conveyor for conveying an opened envelope having a front face and a rear face along a path of movement, the front face and the rear face of the envelope each define a plurality of zones, and said conveyor arranged such that any contents of the envelope rests against one of the front face or the rear face; a first sensor for measuring a thickness of the front face and any contents resting thereagainst at each zone, and for generating a signal having a value indicative of the thickness at each zone; a second sensor for measuring a thickness of the rear face and any contents resting thereagainst at each zone, and for generating a signal having a value indicative of the thickness at each zone; a signal processor for receiving the signals generated by said first sensor and said second sensor, for averaging the values of the zones of the front face to determine a value indicative of the thickness of the front face and averaging the values of the zones of the rear face to determine a value indicative of the thickness of the rear face, and for comparing the value indicative of the thickness of the front face with the value indicative of the thickness of the rear face to determine whether they correspond within a predetermined limit to determine whether the envelope contains any contents.
- 9. The system of claim 8:wherein said first sensor measures a thickness of the front face and any contents resting thereagainst at a plurality of locations in each zone, and generates a signal having a value indicative of the thickness at each location; wherein said second sensor measures a thickness of the rear face and any contents resting thereagainst at a plurality of locations in each zone, and generates a signal having a value indicative of the thickness at each location; said signal processor, before averaging the values of the zones of the front face to determine a value indicative of the thickness of the front face and averaging the values of the zones of the rear face to determine a value indicative of the thickness of the rear face, averages the values of the signals generated by said first sensor at each location to determine an average value indicative of the thickness at each zone of the front face and averages the values of the signals generated by said second sensor at each location to determine an average value indicative of the thickness at each zone of the rear face.
- 10. The system of claim 8 wherein said first sensor and said second sensor comprise optical sensors.
- 11. The system of claim 8 wherein said first sensor and said second sensor comprise contact sensors.
- 12. The system of claim 8 wherein said first sensor and said second sensor comprise acoustic sensors.
- 13. An empty envelope assurance system comprising:a conveyor for conveying an opened envelope having a front face and a rear face along a path of movement, the front face and the rear face of the envelope each define a plurality of zones, and said conveyor arranged such that any contents of the envelope rests against one of the front face or the rear face; a first sensor for measuring a thickness of the front face and any contents resting thereagainst at a plurality of locations in each zone, and generating a signal having a value indicative of the thickness at each location; a second sensor for measuring a thickness of the rear face and any contents resting thereagainst at a plurality of locations in each zone, and generating a signal having a value indicative of the thickness at each location; a signal processor for receiving the signals generated by said first sensor and said second sensor, for averaging the values of the signals generated by said first sensor at each location to determine an average value indicative of the thickness at each zone of the front face and averaging the values of the signals generated by said second sensor at each location to determine an average value indicative of the thickness at each zone of the rear face, for averaging the values of the zones of the front face to determine a value indicative of the thickness of the front face and averaging the values of the zones of the rear face to determine a value indicative of the thickness of the rear face, and for comparing the value indicative of the thickness of the front face with the value indicative of the thickness of the rear face to determine whether they correspond within a predetermined limit to determine whether the envelope contains any contents.
- 14. The system of claim 13 wherein said first sensor and said second sensor comprise optical sensors.
- 15. The system of claim 13 wherein said first sensor and said second sensor comprise contact sensors.
- 16. The system of claim 13 wherein said first sensor and said second sensor comprise acoustic sensors.
- 17. A method for empty envelope assurance comprising the steps of:conveying an opened envelope having a front face and a rear face along a path of movement in such a manner that any contents of the envelope rests against one of the front face or the rear face; measuring a thickness of the front face and any contents resting thereagainst, and generating a signal having a value indicative of the thickness with a first sensor; measuring a thickness of the rear face and any contents resting thereagainst, and generating a signal having a value indicative of the thickness with a second sensor; and comparing the values of the signals generated by the first sensor with the values of the signals generated by the second sensor to determine whether they correspond within a predetermined limit to determine whether the envelope contains any contents.
- 18. The method of claim 17:wherein the front face and the rear face of the envelope each define a plurality of zones; wherein said measuring a thickness of the front face step comprises the step of measuring a thickness of the front face and any contents resting thereagainst at each zone, and generating a signal having a value indicative of the thickness at each zone; and wherein said measuring a thickness of the rear face step comprises the step of measuring a thickness of the rear face and any contents resting thereagainst at each zone, and generating a signal having a value indicative of the thickness at each zone.
- 19. The method of claim 18 wherein said comparing step comprises the steps of:averaging the values of the zones of the front face to determine a value indicative of the thickness of the front face; averaging the values of the zones of the rear face to determine a value indicative of the thickness of the rear face; and comparing the value indicative of the thickness of the front face with the value indicative of the thickness of the rear face to determine whether they correspond within a predetermined limit to determine whether the envelope contains any contents.
- 20. The method of claim 18:wherein said measuring a thickness of the front face step comprises the step of measuring a thickness of the front face and any contents resting thereagainst at a plurality of locations in each zone, and generating a signal having a value indicative of the thickness at each location; wherein said measuring a thickness of the rear face step comprises the step of measuring a thickness of the rear face and any contents resting thereagainst at a plurality of locations in each zone, and generating a signal having a value indicative of the thickness at each location; and wherein said comparing step comprises the steps of: averaging the values of the signals generated by the first sensor at each location to determine an average value indicative of the thickness at each zone of the front face; averaging the values of the signals generated by the second sensor at each location to determine an average value indicative of the thickness at each zone of the rear face; and comparing the average values indicative of the thickness at each zone of the front face with the average values indicative of the thickness at each zone of the rear face to determine whether they correspond within a predetermined limit to determine whether the envelope contains any contents.
- 21. A method for empty envelope assurance comprising the steps of:conveying an opened envelope having a front face and a rear face along a path of movement, the front face and the rear face of the envelope each defining a plurality of zones, and the conveyor arranged such that any contents of the envelope rests against one of the front face or the rear face; measuring a thickness of the front face and any contents resting thereagainst at a plurality of locations in each zone, and generating a signal having a value indicative of the thickness at each location with a first sensor; measuring a thickness of the rear face and any contents resting thereagainst at a plurality of locations in each zone, and generating a signal having a value indicative of the thickness at each location with a second sensor; averaging the values of the signals generated by the first sensor at each location to determine an average value indicative of the thickness at each zone of the front face and averaging the values of the signals generated by the second sensor at each location to determine an average value indicative of the thickness at each zone of the rear face; averaging the values of the zones of the front face to determine a value indicative of the thickness of the front face and averaging the values of the zones of the rear face to determine a value indicative of the thickness of the rear face; and comparing the value indicative of the thickness of the front face with the value indicative of the thickness of the rear face to determine whether they correspond within a predetermined limit to determine whether the envelope contains any contents.
CLAIM OF PRIORITY
The present application claims the benefit of U.S. Provisional Application No. 60/130,887, filed Apr. 23, 1999.
US Referenced Citations (12)
Provisional Applications (1)
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Number |
Date |
Country |
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60/130887 |
Apr 1999 |
US |