An encapsulated refrigerant compressor comprising
Refrigerant compressors comprise both components that are firmly connected to the compressor housing (i.e., suction connection piece, pressure connection piece, evacuation connection piece) and also components which are positioned in a springable manner on the inner wall/the base of the housing and are set in motion/vibration by the piston movement in the operating state of the compressor (for example, drive unit, cylinder block, suction sound damper).
A fundamental problem in the planning and development of compressors of this type is therefore the creation of a flow connection between components which, because of the movement/vibration described above, perform a relative motion to one another, in particular between the end region of a suction connection piece which penetrates the housing, and the suction sound damper.
In this context, connection elements are known which connect the end segment of the suction connection piece, which end segment protrudes into the interior of the housing, to the suction sound damper of the compressor in order to enable a transfer flow of the refrigerant circulating in the cooling circuit from the suction connection piece into the suction sound damper via the connection element.
This flow connection can, in principle, be embodied in a fully leak-tight manner; however, it is also already very advantageous if a large portion of the refrigerant entering into the interior of the housing via the suction connection piece is conducted directly into the suction sound damper and subsequently suctioned into the cylinder, and is not first distributed in the interior of the housing and heated due to contact with components having a high operating temperature before it is suctioned into the cylinder.
Flexible connection elements which can be made of elastomer, for example, have proven particularly useful for this purpose. By means of flexible connection elements of this type, it is possible to produce a not necessarily completely leak-tight flow connection between the end segment of the suction connection piece and the suction sound damper, even with significant relative motion of these two components to one another.
For compressors according to the prior art, however, separate fastening means are always necessary to fasten these flexible connection elements on the end segment of the suction connection piece, which means fasten the connection element onto the end region. Separate fastening means of this type have the disadvantage that over time, for example, as a result of fatigue phenomena in the material of the fastening means or as a result of the vibrations occurring during operation, a slipping-down of the connection element from the end segment and/or the suction sound damper can occur, and thus also a detaching of the flexible connection element from the suction connection piece.
In light of the aforementioned disadvantages, an object of the invention is to minimize, or completely prevent, the risk of a slipping-down of the connection element from the suction connection piece by means of the type of attachment of the connection element.
A further embodiment of the present invention is to fix the connection element in its position in a particularly simple and cost-effective manner.
Additionally, an embodiment of the present invention is to provide a method of assembly for a connection element according to the invention, which method can be carried out in a particularly simple and fully automated manner.
With an encapsulated refrigerant compressor according to the invention, comprising
Thus, the attachment of the flexible connection element to the end segment and/or the inner wall of the housing occurs in a particularly simple and cost-effective manner.
The term “attachment” is to be understood in this context such that, while a slipping-down of the connection element from the end segment is prevented, movements by the flexible connection element, in particular by the first attachment segment, along the end segment are in principle possible.
Separate fastening means provided for the attachment are not required according to the invention, which on the one hand helps to reduce costs and, on the other hand, helps to simplify considerably the production process for the compressor.
Instead, the end segment itself of the suction connection piece penetrating the housing or the inner wall of the housing serves as a means of attachment for the flexible connection element. This end segment can thereby on the one hand already be provided before the mounting of the suction connection piece on the housing with a special shape that takes this function into account. On the other hand, a suction connection piece that does not yet comprise a deformation of this type can first be mounted in an uncomplicated manner and only then, after the flexible connection element is pulled onto the end segment, deformed accordingly for the attachment of the flexible connection element to the suction connection piece.
The latter variant is suitable particularly in the case of a one-piece embodiment of the suction connection piece with the end segment thereof, since the suction connection piece can be inserted into an opening of the housing from any desired side and then connected, preferably welded, to the housing. The deformation of the end segment can subsequently take place in a simple manner once the flexible connection element—the flexibility of which is in this case initially based on positions variable relative to one another of two end regions of the flexible connection element, which end regions oppose one another in an axial direction of the connection element—has been slid onto the end segment.
For variants in which the suction connection piece and the end segment are not embodied in one piece, it can be beneficial to first fasten the end segment onto the housing and only then to connect the section of the suction connection piece that runs outside the housing to the end segment or the housing via the opening of the housing. Thus, end segments shaped in any desired manner can be conveniently fastened onto the housing without the size and shape of the opening of the housing thereby having a limiting effect. The attachment of the flexible connection element to the deformed end segment can, in cases of this type, take place in that the flexible connection element with a likewise flexibly embodied end region, the circumference of which can be varied as a result of the flexibility of said end region, is pulled past the deformation onto the end segment.
The quality of the flexible connection element must thereby only ensure the possibility of the transfer flow of refrigerant; a completely leak-tight flow connection does not need to be provided, however. In individual cases, it can even be desired that the flexible connection element comprises means, for example, valves, for equalizing the pressure with the housing interior.
In principle, there exists a plurality of possible shapes of the end segment of the suction connection piece, which shapes render the end segment a suitable means for attaching the flexible connection element to the end segment and/or an inner wall of the housing. One particularly simple shape of this type is, for example, a widening of a pipe forming the end segment, which widening runs in the direction of the suction sound damper.
Therefore, according to the invention, it is provided that the end segment is embodied in the form of a pipe and comprises an enlargement segment, the outer jacket surface of which widens, preferably continuously, in a direction pointing towards the suction sound damper.
By means of an enlargement segment of this type, a slipping-down of the flexible connection element from the end segment is prevented.
However, it is thereby not absolutely necessary that the end segment comprise a circular profile. The simple shape of the end segment, which shape corresponds to this embodiment, can, in the case of end segments having any desired profile, be achieved in that the circumference of the cross-sectional surface of the end segment increases as the distance to the housing inner wall increases.
For example, a widening of the end segment, which widening extends continuously from the housing inner wall, can be provided.
In another preferred embodiment of the refrigerant compressor according to the invention, it is provided that the enlargement segment connects directly to the inner wall.
Since the enlargement segment of this embodiment directly connects to the inner wall, a particularly secure fit of the connection element on the end segment of the suction connection piece is ensured.
However, in order to accommodate different designs of the flexible connection piece, it can be advantageous that the enlargement section does not connect directly to the inner wall, but rather only begins at some distance from the inner wall.
Another preferred embodiment of the refrigerant compressor according to the invention therefore envisages that a spacer segment runs between the inner wall and the enlargement segment.
To enable a particularly simple and resistance-free transfer flow of the refrigerant from the end segment of the suction connection piece into the flexible connection element, it is provided in another preferred embodiment of the refrigerant compressor according to the invention that the enlargement segment comprises the outlet opening.
In another preferred embodiment of the refrigerant compressor according to the invention, the preferably continuous widening of the outer jacket surface of the enlargement segment is produced in a particularly simple manner by means of a bending-open or crimping.
A widening of this type can thus be produced either even before the mounting of the end segment on the housing by means of known manual or automatic methods or alternatively, for example, can be subsequently created by means of a mandrel driven into the outlet opening of the end segment that has already been mounted on the housing.
According to the invention, it is provided that the flexible connection element comprises a first attachment segment which is arranged between the end of the enlargement section which faces the suction sound damper and the inner wall such that it surrounds the end segment.
A slipping-down of the flexible connection element from the end segment of the suction connection piece is thus not possible, since the first attachment segment of the flexible connection element cannot surmount the enlargement segment of the end segment without any additional effort.
To minimize, to the greatest possible extent, potential movements along the spacer segment in an axial direction of the spacer segment by the first attachment segment arranged between the enlargement segment and the inner wall, it is provided according to the invention that the first attachment segment bears with the one end thereof against the inner wall and bears with the other end thereof against the preferably continuously expanding enlargement segment.
In a further embodiment of the refrigerant compressor according to the invention, it is provided that the first attachment segment is clamped by the inner wall and the enlargement section.
This is a particularly preferred embodiment of the refrigerant compressor according to the invention, since the flexible connection element is fixed to the inner wall of the housing by means of the first attachment segment thereof clamped between the inner wall and the enlargement segment, which leads to a significantly increased stability of the attachment of the flexible connection element.
To increase the stability of the attachment even further, and to be able to use a flexible connection element in combination with end segments having different diameters and/or shapes, an additional retaining element which surrounds the enlargement segment and/or spacer segment is provided in another preferred embodiment of the refrigerant compressor according to the invention.
By positioning a retaining element of this type intermediately between the first attachment segment and the enlargement segment, it is possible to use a specific design of the flexible connection element for different end segments—for example, in different compressor series. Even in cases where an opening in the first attachment segment, along which opening the first attachment segment surrounds the end segment of the suction connection piece, has a significantly larger diameter than the spacer segment of the end segment, a suitable retaining element can still result in a blockage of the attachment segment by the enlargement segment.
In addition, the stability of the flexible connection element attached to the inner wall of the housing by means of the clamped first attachment segment is increased by the intermediate positioning of a retaining element according to the invention embodied, for example, as an annulus, since the clamping effect exerted on the flexible connection element by the first enlargement segment is evenly transferred onto an entire section of the first attachment segment, which section connects to the retaining element, provided that the first attachment segment is clamped between the retaining element and the inner wall.
Therefore, in a further preferred embodiment of the refrigerant compressor according to the invention, it is provided that the first attachment segment is clamped between the inner wall and the retaining element.
In order to maximize the stability of the attachment of the flexible connection element to the inner wall of the housing, it is provided in another particularly preferred embodiment of the refrigerant compressor according to the invention that the additional retaining element is manufactured from plastic or steel.
In another preferred embodiment of the refrigerant compressor according to the invention, it is provided that the flexible connection element is embodied as a bellows.
Through the use of a standard component of this type as a flexible connection element, the production costs for the compressor according to the invention are further reduced. Additionally, as a result of the flexibility of the bellows, a preservation of the flow connection is still possible even in the case of strong relative movements between the suction sound damper and the suction connection piece end segment. Preferably, the bellows is thereby embodied such that, even in the event of a maximum compression of the bellows, it still comprises an axial expansion which prevents the contact between the suction sound damper and the end segment.
In another preferred embodiment of the refrigerant compressor according to the invention, it is provided that the flexible connection element comprises a second attachment segment which is fastened to the suction sound damper in the region of the suction opening.
In this manner, an optimal flow connection between the outlet opening of the end segment and the suction opening of the suction sound damper can be produced.
To enable a mounting of the flexible connection element that is particularly simple and can be fully automated, according to the invention a method is proposed for attaching a flexible connection element to an end segment of a suction connection piece, which end segment is spaced inwards from the wall of a housing of an encapsulated refrigerant compressor and which comprises an outlet opening for the refrigerant, which method comprises the following steps:
The sliding-forward of the first attachment segment in the direction of the housing is thereby a method step which can be necessary if the end segment comprises a spacer segment.
The invention will now be explained in greater detail with the aid of exemplary embodiments. The drawings are by way of example and are intended to demonstrate, but in no way restrict or exclusively describe, the inventive concept. In this matter:
Accordingly, a drive unit 5, the cylinder block 2 connecting to the drive unit 5 in a vertical direction, a cylinder cover 3 that is separated from the cylinder block 2 by means of a valve plate 4, and a suction sound damper 8 can be seen.
An end segment 7 of the suction connection piece 6 protrudes into an inner region of the housing 1 from the outside. The end segment 7 is thereby defined as that segment of the suction connection piece 6 which lies in the inner region. The end segment 7 comprises an enlargement segment 13, the outer jacket surface 18 of which widens continuously in a direction facing axially away from the suction connection piece 6. Furthermore, the end segment 7 is also composed of a spacer segment 16 which runs between an inner wall 11 of the housing 1 and the enlargement segment 13.
The flexible connection element 10 is attached to the end segment 7 in such a way that it, together with a first attachment segment 12, surrounds, at least in individual sections, both the spacer segment 16 and also the enlargement segment 13 on the shared outer jacket surface 18. A first end 20 of the first attachment segment 12 thereby directly abuts on the inner wall 11 of the housing 1, whereas a second end 21 of the first attachment segment 12 directly abuts on the outer jacket surface 18 of the enlargement segment 13.
The end segment 7 itself, in this case specifically the enlargement segment 13, serves in this exemplary embodiment as a means for attaching the flexible connection element 10 to the end segment 7 and to the housing 1. Because of the shape of the enlargement segment 13, the end segment 7 secures the first attachment segment 12 of the flexible connection element 10 against the inner wall 11 in the specific exemplary embodiment. The first attachment segment 12 is thus clamped in between the enlargement segment 13 and the inner wall 11.
This situation is illustrated by the detailed view in
Refrigerant that flows through the suction connection piece 6 in the direction of the cylinder 2 (see also
The retaining element 14 can, in preferred alternative embodiments of the flexible connection element 10 according to the invention, be provided in order to allow flexible connection elements that would slide down from the end segment 7 because of an excessively large diameter of the opening of the first attachment segment 12 to nevertheless be attached to the end segment and/or to the inner wall. In such cases, the retaining element 14 has an inner radius that is based on the outer pipe diameter of the end segment 7, in particular of the spacer segment 16, and an outer radius that is greater than the radius of the opening of the first attachment segment 12. In this manner, a slipping-down of the retaining element 14 from the end segment 7 is first prevented by the enlargement segment 13 and a slipping-down of the flexible connection element 10 is consequently also prevented by the blocked retaining element 14.
On the other hand, the clamping of the first attachment segment 12 exerted by the enlargement segment 13 is evenly distributed onto a larger region of the first attachment segment 12, namely essentially onto the entire first end 20 thereof, and the fastening of the flexible connection element 10 on the housing 1 is thus increased overall.
According to the invention, it is thereby first provided that the flexible connection element 10, with the first attachment segment 12 thereof, is pulled over the end segment 7 of the suction connection piece 6.
In order to bring the flexible connection element 10, in particular the first attachment segment 12 thereof, into a position that is beneficial for the attachment to the housing 1, it can possibly be provided that the flexible connection element 10 is slid forward in the direction of the housing 1 until the first end 20 of the first attachment segment 12 bears, at least in individual sections or, in the exemplary embodiment shown for the flexible connection element 10, even across the entire surface, against the inner wall 11 of the housing 1 and thus directly connects to said housing 1. Whether a sliding-forward of this type is necessary depends in particular on the length of the end segment 7.
After the positioning of the flexible connection element 10 on the end segment 7, a mandrel 22 is inserted into the end segment 7 via the outlet opening 17. This mandrel 22 comprises in any case a longitudinal segment that has a diameter which increases in an axial direction.
According to the invention, it is provided that the mandrel 22 is driven, preferably by means of a hammer, along a driving direction 23 in the direction of the housing 1, so that as a result of the longitudinal segment of the mandrel 22 that increases in diameter, a continuous widening of the outer jacket surface 18 of the end segment 7 is produced. As a result of the enlargement segment 13 of the end segment 7 produced in such a manner, the flexible connection element 10 is attached in a fixed manner to the inner wall 11 of the housing 1 by means of a clamping of the first attachment segment 12.
Number | Date | Country | Kind |
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GM 50227/2015 | Dec 2015 | AT | national |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2016/081728 | 12/19/2016 | WO |
Publishing Document | Publishing Date | Country | Kind |
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WO2017/108682 | 6/29/2017 | WO | A |
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Entry |
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Europe Office Action conducted in counterpart Europe Appln. No. EP 16 819 889.3 (dated Sep. 30, 2019) (w/ partial machine translation). |
Official Communication issued in Austria Patent Application No. GM 50227/2015, dated May 18, 2016. |
China Office Action conducted in counterpart China Appln. No. 201680079824 (dated Jun. 25, 2019) (w/ English Translation). |
Number | Date | Country | |
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20190085837 A1 | Mar 2019 | US |