Enclosed rain gutter

Information

  • Patent Grant
  • 6536165
  • Patent Number
    6,536,165
  • Date Filed
    Saturday, April 21, 2001
    23 years ago
  • Date Issued
    Tuesday, March 25, 2003
    21 years ago
Abstract
The present invention is an enclosed rain gutter for draining water from the surface of a sloped roof and conducting it to a downspout. The invention rain gutter includes a channel that is covered by collecting surface. The collecting surface has openings that divert water into the channel by using the surface tension property of water that causes water to adhere to a surface. While the collecting surface openings divert water into the channel, they also exclude debris from entering the channel and in particular they exclude debris that would be large enough to obstruct a downspout.
Description




FIELD OF THE INVENTION




This invention relates to a rain gutter and in particular to an enclosed rain gutter that collects water and rejects debris. The rain gutter of the present invention collects rain water flowing from a roof structure and conducts it to a downspout. The invention rain gutter includes a channel that is covered by a collecting surface. The collecting surface has openings that divert water into the channel by using the property of water that causes it to adhere to a surface. While the collecting surface openings divert water into the channel, they also exclude debris from entering the channel and in particular they exclude debris that would be large enough to obstruct a downspout.




BACKGROUND OF THE INVENTION




Any home owner whose home is located near vegetation knows the frustration of obstructed rain gutters. Removing debris from rain gutters is a time consuming, difficult and often dangerous task. The prior art describes numerous attempts to provide a rain gutter that will not collect debris and become obstructed. Various types of screens and coverings have been marketed for preventing leaves from collecting in rain gutters. Many of these screens or meshes, when placed over conventional rain gutters only serve to provide another even more unsightly means for trapping and collecting aebris such as leaves and twigs.




Common prior art rain gutters become obstructed because they are open to falling debris and because the flow of water down the length of the gutter is not managed or controlled. Common prior art rain gutters of the type having a generally flat bottomed, constant and open cross section are an obvious but flawed solution to a problem that seems deceptively simple. A rain gutter need only to perform two functions: 1. collect rain water, and, 2. convey collected rain water to a downspout. A prior art rain gutter is generally flat and open at the top and has an area for collecting water that is many times greater than the actual area of any stream of water that could exit the gutter via a downspout. A prior art rain gutter would overflow long before the cross sectional area of the flow of water into the gutter reached even a small fraction of the total collecting area available. While the vastly oversized, open collecting area of a prior art rain gutter can collect water flowing off of a roof, it is even more effective as a collector of dead leaves and other debris. Most debris falls into the prior art gutter during dry conditions and then is trapped in place during a rain storm when the debris obstructs a downspout. Once a prior art gutter is obstructed, it collects water, overflows and allows adjacent building structures to be water damaged. Prior art rain gutters can also collect snow that after thaw and freeze cycles can accumulate as ice. Moreover, sheets of Ice that form on a sloped roof can slide down into a prior art rain gutter and damage or destroy the gutter.




SUMMARY OF THE INVENTION




An objective of the present invention is to provide a rain gutter that will collect rain water while not collecting any debris that could obstruct water from entering the gutter or obstruct a downspout so that water can not flow out of the gutter. Another objective of the present invention is to provide a rain gutter that is not open to falling debris or snow. Yet another objective of the present invention is to provide a rain gutter that is not open to sheets of ice or other objects that my slide down a roof. Still another objective of the present invention is to provide a rain gutter having a channel that will carry a large flow of water at a relatively constant velocity along its length over a wide range of drainage load conditions so that any small debris that enters the channel is washed away as water is conveyed to a downspout.




The invention rain gutter is designed to be mounted at the lower edge of a sloped, roof of a building adjacent to a vertical surface under the lower edge of the roof. The rain gutter can be fashioned from a continuous sheet of metal. It includes a channel for conveying water to a downspout and a collecting flange for collecting water and diverting it into the channel. Preferably, the channel has a circular cross section that is large enough and extensive enough to carry a substantial flow of water to a downspout. The inside wall of the channel can be mounted to a vertical surface under the edge of the roof or to an eaves under the roof. The collecting flange extends from the outside wall of the channel and over the channel. Preferably, the collecting flange is integral with the outside wall of the channel. The collecting flange can completely cover the channel and can even extend past the inside wall of the channel. The collecting flange can be inserted under the bottom edge of any material covering the roof. Yet, the collecting flange could also be envisioned as a separate cover that can be added to an existing rain gutter.




As rain water flows down from the roof, it encounters the collecting flange and begins to flow as a thin sheet that adheres to the collecting flange surface. The collecting flange has a generally hydrophilic surface and has a pattern of openings that conduct the flow of water into the channel. These openings are sized and arranged to exploit the physical properties of flowing water so that the water is conducted into the channel while all but the smallest debris is not conducted into the channel. One possible pattern of openings includes a pattern of openings having diagonal edges situated above a pattern of collecting slots that are located under gaps between the lower ends of the openings having diagonal edges. The openings having diagonal edges have upper edges that are preferably oriented at an angle of not substantially more than 45° with respect to the direction of the flow of water. When the film of flowing water encounters the diagonal edges, it divides and follows each of the upper edges without flowing into the openings. The water flowing along each diagonal edge of each opening forms into a small, fast moving stream. The collecting slots situated under the gaps between the lower ends of the openings include inwardly turned collecting tabs that divert the small streams of water into the gutter channel. The openings having diagonal edges described above may also be replaced by zones on the surface the collecting flange that are non-hydrophilic, that is zones that have a surface that repels water. Another arrangement of openings does not include collecting slots. With this arrangement, diagonal openings have upper edge that change direction so that the upper edge of the diagonal opening defines a “V” shaped angle at the lower end of the diagonal opening. With this second alternative arrangement, a small, fast moving stream of water is unable to adhere to the collecting flange surface where the upper edge changes direction and will therefore separate from the surface of the collecting flange and discharge down through the lower end of the diagonal opening into the rain gutter channel. Yet another example arrangement of openings includes a series of overlapping obtuse triangles having inwardly bent triangular collecting tabs. Because the lower edge of an inwardly bent collecting tab of this arrangement is slightly angled in relation to the descending contour of the surface, a transverse flow is set up on the inwardly bent tab so that water flowing around an adjacent opening is induced into flowing onto the tab and into the channel. A flowing sheet of water will move along an edge even if that edge is oriented at only a slight angle that is not normal with respect to the contour and the direction of the flow of water.




In addition to the alternative arrangements of openings and non-hydrophilic zones as described above, the collecting flange itself can be alternately further formed to define a small radius folded edge so that it has an upper portion which is secured to the roof of the building and might be called a mounting flange and a lower portion which performs the water collecting function would still be called a collecting flange. With this alternate configuration, the upper portion or mounting flange extends parallel with the slope of the roof, while the lower portion or collecting flange curves inwardly toward the building and then outwardly away from the building toward the outside wall of the channel. Between the upper portion or mounting flange and the lower, collecting flange is a folded edge that has a radius substantially less than one half inch and that preferably has a radius of about 0.10 inch. The various openings and non-hydrophilic zones described above can be positioned in the lower, inwardly curved collecting flange and are positioned so that the portions of the openings where water is collected into the channel are located on the portion of the curved collecting flange that is sloping back toward the outside wall of the channel. With this configuration, a sheet of flowing water accelerates around the curved collecting flange and pulls the flowing sheet of water around the small radius folded edge while any debris is unable to follow the torturous path around the folded edge and is ejected from the system.




With any of the above described arrangements, it is important that any portion of the gutter where water is being diverted into the channel have a surface that is generally hydrophilic. Highly water repellent surfaces would be unsuitable because a flowing sheet of water would separate from such a surface. The inventor has found that thin gauge aluminum having a non-glossy PVC coating provides a suitable surface for the mounting flanges and collecting flanges described above. However, any similarly hydrophilic surface would be suitable for these applications.




With the above described arrangements, dead leaves and other debris do not follow the surface tension induced flow of the water and are pushed over the edge of mounting flange or collecting flange. When the portion of the collecting flange having diagonal openings or collecting slots is inwardly curved, then even small articles of air born materials can not settle into the openings. If the rain gutter channel has a circular cross section, if the circular cross section of the channel is properly adjusted and if the channel is properly sloped toward a downspout, the velocity of flow in the channel, at various volume flow rates would be substantially constant so that even very small debris that might enter the channel would be washed out even at low volume flow rates. A channel having a circular shape has the added advantage of not covering a surface to which it is mounted. A flat sided channel will lay flat against an eaves surface to which it is mounted and allow moisture to attack that surface. A circular channel will allow air to circulate between the channel any surface to which it is mounted.




Accordingly, the rain gutter of the present invention provides a way to collect rain water from a roof structure without collecting debris that can obstruct the gutter system. The invention rain gutter does not collect debris that can obstruct downspouts. Because even the small amount of small debris that enters an invention rain gutter is washed out even at relatively low volume flow rates, the accumulation of debris that plagues prior art rain gutters does not occur. The invention rain gutter collects rain water while rejecting virtually all debris and therefore can function at an optimum level of performance for a very long period of time without any need for maintenance or cleaning.











BRIEF DESCRIPTION OF THE DRAWINGS




The invention and its many attendant objects and advantages will become better understood upon reading the following description of the preferred embodiment in conjunction with the following drawings, wherein:





FIG. 1

is a perspective view of a first embodiment of the invention rain gutter shown mounted to a building.





FIG. 1A

is a cross sectional view of the first embodiment of the invention rain gutter.





FIG. 1B

is a plan view of part of the surface of the first embodiment of the invention rain gutter.





FIG. 2

is a perspective view of a second embodiment of the invention rain gutter shown mounted to a building.





FIG. 2A

is a plan view of part of the surface of the second embodiment of the invention rain gutter.





FIG. 3

is a perspective view of a third embodiment of the invention rain gutter shown mounted to a building.





FIG. 3A

is a cross sectional view of the third embodiment of the invention rain gutter.





FIG. 3B

is a plan view of part of the surface of an alternate configuration of the third embodiment of the invention rain gutter.





FIG. 4

is a perspective view of a fourth embodiment of the invention rain gutter shown mounted to a building.





FIG. 4A

is a cross sectional view of the fourth embodiment of the invention rain gutter.





FIG. 4B

is a plan view of part of the surface of the fourth embodiment of the invention rain gutter.





FIG. 5

is a perspective view of a fifth embodiment of the invention rain gutter shown mounted to a building.





FIG. 5A

is a cross sectional view of the fifth embodiment of the invention rain gutter.





FIG. 6

is a front view of a sixth embodiment of the invention rain gutter shown mounted to a building.





FIG. 6A

is a cross sectional side view of the sixth embodiment of the invention rain gutter.





FIG. 7

is a perspective view of a rain gutter cover that is a seventh embodiment of the present invention.





FIG. 7A

is a sectional view of the rain gutter cover of the seventh embodiment takent from plane A—A of FIG.


7


.




FIG


7


B is a sectional view of the rain gutter cover of the seventh embodiment takent from plane B—B of FIG.


7


.











DETAILED DESCRIPTION




Description of the First Embodiment




Turning now to the drawings, wherein like reference numerals designate identical or corresponding parts, and more particularly to

FIG. 1

thereof, an invention rain gutter


10


is shown mounted to building


12


. As can be seen in

FIG. 1

, building


12


includes a roof


14


, shingles


16


and a wall


18


. Rain gutter


10


has a channel


22


, a collecting flange


30


and a support flange


60


that is supported by clips


70


. Channel


22


, as shown in

FIG. 1

, is formed in a circular or polygonal cross section for carrying rain water


24


. Collecting flange


30


is generally flat and can be inserted under the bottom row of shingles


16


and fixed to roof


14


. Support flange


60


can be bent back from channel


22


at an acute angle to receive clips


70


as shown in FIG.


1


.




Collecting flange


30


extends tangent from channel


22


and covers channel


22


. Collecting surface


30


of rain gutter


10


has a pattern of diagonal openings


32


. Between diagonal openings


32


are gaps


34


that are located above collecting slots


36


. It is important that collecting slots


36


be substantially wider than gaps


34


. Collecting slots


36


include inwardly bent tabs


38


that depend from the upper edges of the collecting slots. Channel


22


, in

FIG. 1

, is shown to have a plurality of longitudinal creases


42


which define the intersections of the polygonal sides of channel


22


. Alternatively, channel


22


can be formed from a rolled section having no creases such as creases


42


. Although in this preferred embodiment, a generally circular cross section has been selected for channel


22


, any cross section shape can be selected for conveying water. A series of clips


70


can be secured to wall


18


along a graded line so that gutter


10


can be mounted at a slight angle to allow water to flow along channel


22


.





FIG. 1B

provides a close up plan view of the surface of collecting flange


30


.

FIG. 1B

also shows pairs of overlapping openings


32


, gaps


34


A and


34


B and collecting slots


36


A and


36


B having inwardly folding tabs


38


A and


38


B. Each pair of overlapping openings


32


, includes a first diagonal opening


32


A and second diagonal opening


32


B. First diagonal opening


32


A is defined by two parallel edges


32


A


1


and


32


A


2


. Second diagonal opening


32


B is similarly defined by two parallel edges


32


B


1


and


32


B


2


. Stream lines


46


visualize the flow of water down the surface of collecting flange


30


. A sheet of water flowing along stream lines


46


will develop surface tension as it contacts the surface of collecting flange


30


. That is, as water flows along stream lines


46


over the surface of collecting flange


30


, it will tend to adhere to the surface of collecting flange


30


. Consequently, as moving film of water encounters edge


32


A


1


, it will be diverted and run along edge


32


A


1


toward gap


34


A forming a small, fast moving stream of water. However, the flow of water will only be diverted if the angle of attack of the water as it encounters edge


32


A


1


not significantly greater than 45° and if edge


32


A


1


is clean and sharp. In the same way, as water flows to edge


32


B


1


, it will be diverted and run along edge


32


B


1


toward gap


34


B, when the angle of attack is not significantly greater than 45° and if edge


32


B


1


is clean and sharp. Accordingly, slots


32


A and


32


B do not collect water but rather divert water as they function as barriers as water forms small, fast moving streams along edges


32


A


1


and


32


B


1


. After the relatively small, fast moving water streams through gaps


34


A and


34


B, they encounter collecting slots


36


A and


36


B. Each stream of water continues to adhere to the surface of collecting flange


30


and therefore flows onto the inwardly folding tabs


38


A and


38


B and then drains into the interior of channel


22


.




Collecting flange


30


should be fashioned from a clean piece of painted sheet metal such as thin gauge aluminum having a non-glossy PVC coating. Thin gauge aluminum having a non-glossy PVC coating is generally hydrophilic. A surface that is highly water repellent would be very unsuitable. When flowing on a hydrophilic surface, water tends to adhere to that surface. This is known as the “Coanda Effect”. Because of the Coanda Effect, slots


32


A and


32


B shown in

FIG. 1B

function as barriers. Water will tend to flow along edges


32


A


1


and


326


B


1


even if it has to accelerate to flow through gaps


34


A and


34


B shown in FIG.


1


B. The recurring problem evident in the prior art, where arrangements are proposed for managing thin sheets of flowing water to convey water into a channel while excluding debris, has been the problem of inducing water on a collecting flange type surface to flow normal over an edge into a channel. The present invention solves this problem by using the property of water that causes it to resist flowing as a thin sheet normal to an edge to organize and concentrate the flow of water so that it can flow more easily across an edge and into a channel. Collecting surfaces, and even collecting slots of rain gutters of the present invention feature edges that are at least slightly angled in relation to the direction of flow of the water so that the Coanda Effect can be exploited to facilitate the collection of water while discouraging or even preventing the collection of debris.




The diagonal openings


32


A and


32


B shown here can be replaced with openings or cut outs having a wide variety of shapes. It is important that these openings have diagonal edges that confront the flow of water at reasonable angles of not more than 70°. Preferably, the diagonal edges should confront the flow of water at angles of not substantially more than 45°. If the force of surface adhesion that holds the water to the surface of collecting flange


30


is overcome by the acceleration force of the water diverting in a changed direction along an edge of a opening, then the water will jump over that edge. Water will be efficiently diverted only at smaller angles. However, if the small angle rule is followed, a large variety of openings can be employed. In fact, decorative shapes could be used to define the shapes of the openings. In this way an effective, closed rain gutter could be provided that is also decorative. Moreover, the volume under collecting flange


30


could be illuminated to create a decorative effect at night. The diagonal openings


32


A and


32


B could also be replaced by non-hydrophilic zones or inserts having a surface material that has little or no affinity for water such as Teflon®. Such water repelling inserts would cause the flow of water to pile up and divert in much the same way as would the openings described above. Such areas or inserts would have to be wide enough to prevent water from bridging over and flowing over an area or insert. Because water repelling zones would not effect the structural integrity of the collecting flange, such zones could be relatively large and could cover a substantial area of the surface of collecting flange


30


.




If the flow of water as represented by stream lines


46


is increased along the surface of collecting flange


30


as shown in

FIG. 1B

, then the partially diverted stream of water will begin to jump edge


32


A


1


and bridge across diagonal openings


32


A forming a concave trough that is suspended between edges


32


A


1


and


32


A


2


. The concave trough conveys a stream of water that runs parallel to edges


32


A


1


and


32


A


2


toward tab


38


A. A similar jumping and bridging process will occur in diagonal opening


32


B as the flow of water is increased. As the flow of water is further increased to a very high flow rate, it will overwhelm the capacity of the diagonal openings


32


A and


32


B and run over the side of gutter


10


. However, this very high flow rate is so large that it would overwhelm the capacity of channel


22


as well as the capacity of the downspout fed by channel


22


.




The applicant has observed that an article of debris such as a dead leaf or a twig that is carried by the flow of water over the surface of collecting flange


30


does not enter channel


22


. The applicant has also observed that even a small piece of debris does not have the ability to adhere to a surface as a stream of water adheres to a surface and therefore even a small piece of debris is separated from the flow of water and therefore does not divert into collecting slots


36


A or


36


B. Instead, such a foreign object will be ejected over the side of rain gutter


10


. A very small foreign object may be diverted into collecting slots


36


A or


36


B, but such an object would not large enough to obstruct a downspout and therefore would be washed out of the system.




When a circular cross section is selected for channel


22


, clips


70


can be secured at varying distances from wall


18


so that channel


22


can be formed into a gradual conical shape having a relatively small cross section at one end and a relatively large cross section at the other end where water is transferred to a downspout. This configuration would allow water to flow at a relatively constant velocity through channel


22


as the volume of flow increased closer to a (not shown). Clips


70


can also be adjusted so that the bottom surface of rain gutter


10


can have a slight slope to further enhance the flow of water. Because rain gutter


10


is generally circular, because its cross section is adjustable as described above and because it can be mounted so that its bottom edge has a slight downward slope towards a downspout, the rain gutter will conduct flow at within in a narrower velocity range for wide range of volumetric flow rates than a prior art, constant cross section, flat bottomed rain gutter. This is because rain gutter


10


provides a gradually increasing cross sectional area as it fills with water. If rain gutter


10


is adjusted into a conical shape, the beginning of the rain gutter can have a smaller cross section where the volumetric flow rate is smaller. In this way, with the circular cross section combined with cross section adjustability, the velocity of the flow can be held relatively constant along the length of the gutter at a given drainage load, and even be held relatively constant along the length of the gutter over a range of drainage loads.




Second Embodiment




FIG.


2


and

FIG. 2A

illustrate a second rain gutter


200


which is a second embodiment of the present invention. Much as with the embodiments described above, rain gutter


200


can be fitted under shingles


16


. Rain gutter


200


includes a rain gutter channel


222


a support flange


260


, a mounting flange


220


and a collecting flange


230


. Just as with collecting flange


20


of rain gutter


10


, collecting surface


230


of rain gutter


200


has a pattern openings


232


. Openings


232


include a diagonal edge


233


and an inwardly bent collecting tab


235


. Inwardly bend collecting tab


235


intersects the surface of collecting flange


230


at a folded edge


234


. Collecting tab


235


has a lower edge


237


and a collecting tab corner


238


. Diagonal edge


233


and folded edge


234


meet at an upper corner


236


.




It might appear from casual observation that water flowing upon the surface collecting flange


230


would flow around upper comer


236


an along diagonal edge


233


to escape between the gaps between openings. This, however, is not the case. The flow of water that flows onto bent collecting tab


235


B of adjacent opening


232


B induces flow so that water flowing near corner


236


is drawn down on to collecting tab


235


B. This happens in part because collecting tab lower edge


237


slopes down toward collecting tab corner


238


so that water flowing on the surface of collecting tab


235


will, because of the Coanda Effect, tend to flow toward collecting tab comer


238


. Water will tend to flow along an edge even if that edge is not normal to the path of the water by only a small degree. The tendency of the water flowing on the surface of collecting tab


235


to flow along edge


237


sets up a transverse flow of water that induces water flowing around corner


238


to flow down on to collecting tab


235


B. By using this a single row of collecting slots having collecting tabs with angle lower edges, it is indeed possible to collect all or almost all of the water flowing over collecting flange


230


with a single row of slots. This can even occur if the collecting slots do not overlap. In this embodiment, as with other embodiments described herein, water tends to follow the path of least resistance and it tends to adhere to itself as it flows. This embodiment, as other embodiments described herein, shares the common strategy of using an angled edge, in this case an angled collecting tab lower edge


237


, to organize and direct the flow of water on a collecting surface.




As is the case with the embodiments described above, rain gutter


200


can be installed at a graded angle. Second rain gutter


200


, like rain gutter


10


, can be mounted to a roof and wall so that it can be adjusted along its length so that the cross sectional area of the channel at one end is larger than at the other end. The mounting flange


260


can also be adjusted so that the bottom surface of rain gutter


200


can have a slight slope to further enhance the flow of water. Because rain gutter


200


is generally circular at the channel portion, because its cross section is adjustable as described above and because it can be mounted so that its bottom surface has a slight downward slope, it too can be adjusted to conduct a flow of water at a relatively constant flow velocity along its length under varying drainage loads as described above with respect to rain gutter


10


.




Third Embodiment




FIG.


3


and

FIG. 3A

illustrate a third rain gutter


300


which is a third embodiment of the present invention. Much as with the embodiments described above, rain gutter


300


can be fitted under shingles


16


. Rain gutter


300


includes a rain gutter channel


322


a support flange


360


, a mounting flange


320


and a collecting surface


330


. With rain gutter


300


, the collecting flange


20


of rain gutter


10


, is replaced by an upper mounting flange


320


and a lower collecting surface


330


. Mounting flange


320


and collecting surface


330


of rain gutter


300


are separated by a small radius folded edge


324


. Collecting surface


330


includes an upper portion that curves toward the building and a lower portion that curves away from the building. Horizontal line


342


shown in

FIG. 3A

passes through the point where a line tangent to collection surface


330


would also be parallel to plumb line


340


. The radius of folded edge


324


should be substantially less than 0.5 inches and preferably about 0.10 inches. Just as with collecting flange


20


of rain gutter


10


, collecting surface


330


or rain gutter


300


has a pattern of diagonal openings


332


. Between diagonal openings


332


are gaps


334


that are located above collecting slots


336


. It is important that collecting slots


336


be located on that portion of the collecting surface that is sloping away from the building and toward the outer wall of channel


322


. It is also important that collecting slots


336


be substantially wider than gaps


334


. As is more clearly shown in

FIG. 3A

, collecting tabs


338


fold in from the top edges of collecting slots


336


, inwardly and away from collecting surface


330


. As can be seen in

FIG. 3A

, collecting surface


330


can slope inwardly in relation to a plumb line


340


which is defined as a vertical line tangent to folded edge


324


. Mounting flange


320


may also include, at its lower edge, a pooling zone


321


. Pooling zone,


321


is a slightly indented area. The build up of water in pooling zone


321


tends to force debris past folded edge


324


.




As with rain gutter


10


, diagonal openings


332


of rain gutter


300


direct the flow of water into gaps


334


where it flows into collecting slots


336


and down into channel


322


. It is important that diagonal openings


332


have diagonal edges that confront the flow of water at reasonable angles of not substantially more than 45°. The tendency of water to adhere to a surface is known as the Coanda Effect. As the diagonal edges of diagonal openings


332


converge, the water flowing between those edges flows faster over a smaller area of collecting surface


330


. As the stream of water flows down onto collecting tabs


338


, because it is by then a small, fast moving stream, it can easily separate from collecting tabs


338


and drain down in to channel


322


. If the force of surface adhesion that holds the water to the surface of collecting surface


330


is overcome by the acceleration force of the water diverting in a changed direction along an edge of a opening, then the water will jump over that edge. Water will be efficiently diverted only at smaller angles. However, if the small angle rule is followed, a large variety of openings can be employed.





FIG. 3B

illustrates that the diagonal openings


332


could be replaced by water repelling zones


332


B that have little or no affinity for water. Such water repelling zones could be fashioned by coating the indicated surface with a material such as Teflon®. Such a water repelling zone would cause the flow of water to divert in much the same way as would openings


332


in FIG.


3


. Preferably, as shown in

FIG. 3B

, water repelling zones should be wide enough to prevent water from bridging over a zone to escape. Water repelling zones


332


B could be superior to diagonal openings because they would not be able to catch debris. The use of water repelling zones


332


B shown in

FIG. 3B

to redirect the flow of water on collecting surface


330


B illustrates a key aspect of the present invention. Diagonal opening


332


in the hydrophilic collecting surface


330


of

FIG. 3

functions in the same way as a zone that has a water repelling surface. Because of this, a diagonal opening such as diagonal opening


332


of

FIG. 3

may be considered as a “non-hydrophilic zone”, just as a zone having a water repellent coating may also be considered as a “non-hydrophilic zone”. What is key to the present invention is that the boundary between the hydrophilic surface of the collecting surface and a non-hydrophilic zone can be oriented with respect to the direction of the flow of water at a non-normal angle so that the flow of water will change direction when it encounters the boundary. Collecting slots


336


B shown in

FIG. 3B

have a curved shape so that the bottom edges of inwardly bent tabs


338


B also have a curved shape. The curved bottom edges of inwardly bent tabs


338


B cause water to move down the curved edges toward the center of each tab to further induce the flow of water into collecting slots


336


B. Collecting slots


336


B illustrate that a collecting slot may have other than a horizontal or rectangular shape and thereby function more effectively to collect water.




It may appear from casual observation that a film of water will not flow around folded edge


324


. This might be true if the film of water flowing down collecting surface


330


were eventually confronted by a series of normal edges, and this would be especially true if those normal edges were confronted near or above line


342


. However, if water is accelerated and effectively pulled across collecting surface


330


as it is when it encounters diagonal openings


332


, then water flows easily around folded edge


324


. Accordingly, with collecting surface


330


, a thin film of water can be drawn around folded edge


324


while debris that can not negotiate folded edge


324


is easily ejected. The inventor has found that a thin film of water will flow more easily around folded edge


324


if collecting surface


330


especially in the area of folded edge


324


has surface texture features that are generally normal to folded edge


324


. A hydrophilic PVC coated surface could for example have a surface grain that is generally perpendicular to folded edge


324


. When the surface of collecting surface


330


has this type of texture with this type of orientation, the flow of water around edge


324


is established more rapidly than when there is no surface texture.




As is the case with rain gutter


10


, rain gutter


300


can be installed at a graded angle. Third rain gutter


300


, like rain gutter


10


, can be mounted to a roof and wall so that it can be adjusted along its length so that the cross sectional area of the channel at one end is larger than at the other end. The mounting flange


360


can also be adjusted so that the bottom surface of rain gutter


300


can have a slight slope to further enhance the flow of water. Because rain gutter


300


is generally circular at the channel portion, because its cross section is adjustable as described above and because it can be mounted so that its bottom surface has a slight downward slope, it too can be adjusted to conduct a flow of water at a relatively constant flow velocity along its length under varying drainage loads as described above with respect to rain gutter


10


. It may appear from casual observation that a sheet of water would not flow around.




Rain gutter


300


is able to eject almost all debris from the system because rain a film of water can easily navigate folded angular edge


324


but the debris absolutely cannot make the sharp turn at folded angular edge


324


and is completely ejected from the system. Rain Gutter


10


will reject most debris, but rain gutter


300


will simply not allow any debris except very small debris to enter channel


322


.




Fourth Embodiment





FIG. 4

, FIG.


4


A and

FIG. 4B

illustrate rain gutter


400


, which is a fourth embodiment of the present invention. Much as with the embodiments described above, rain gutter


400


can be fitted under shingles


16


and includes a mounting flange


420


, a collecting surface


430


, a channel


422


, and a support flange


460


. As can be seen in FIG.


4


and

FIG. 4A

, collecting surface


430


curves inwardly in relation to a plumb line


440


under a folded, angular edge


424


. Accordingly, collecting surface


430


is located under mounting flange


420


and above channel


422


. Arranged on collecting surface


430


are diagonal openings


432


. A pooling area


421


runs just above and parallel to folded edge


424


.




Diagonal openings


432


are shown in greater detail in FIG.


4


B. Diagonal openings


432


include a long leg


434


and a short leg


436


that intersect at an angle. Diagonal openings


432


are arranged so that each long leg


434


substantially overlaps the adjacent short leg


436


. The vertical position of diagonal openings


432


is illustrated in

FIG. 4A. A

flow of water


480


shown in

FIG. 4B

travels along the top edge of long leg


434


and even up a portion of the top edge of short leg


436


for a short distance against the force of gravity. However, flow of water


480


is overcome by gravity and loses adhesion with the upper edge of opening


432


where the top edges of long leg


434


and short leg


436


meet and drains into channel


422


of rain gutter


400


. This loss of adhesion and flow into channel


422


occurs because flow of water


480


can only flow down into channel


422


. Because diagonal openings


432


are positioned on the surface of collecting surface


430


so that the lower edge of opening


422


is below horizontal line


442


and closer to plum line


440


, flow of water


480


can easily pass down into channel


422


. As flow of water


480


is increased, the more energetic component of flow from long portion


432


causes the flow to assume a direction more parallel with long portion


434


. Diagonal openings


432


can be adjusted in size and width so that their cumulative capacity is substantially the same as the capacity of cannel


422


.




As is the case with the embodiments described above, rain gutter


400


can also be installed at a graded angle and installed to vary the cross sectional area of its channel along its length so that it too can be adjusted to conduct a flow of water at a relatively constant flow velocity along its length under varying drainage loads.




Rain gutter


400


is able to eject almost all debris from the system because a film of water can easily navigate folded angular edge


424


but the debris cannot make the sharp turn at folded angular edge


424


and is completely ejected from the system. Because with rain gutter


400


, diagonal openings


432


are covered by mounting flange


420


, even falling debris can not enter channel


422


. Rain gutter


400


is easier to produce than the rain gutters described above because collecting surface


430


has fewer openings and no inwardly bent collecting tabs.




Fifth Embodiment





FIG. 5

, and

FIG. 5A

illustrate rain gutter


500


, which is a fifth embodiment of the present invention. Much as with the embodiments described above, rain gutter


500


can be fitted under shingles


16


and includes a mounting flange


520


, a collecting surface


530


, a channel


522


, and a support flange


560


. As can be seen in FIG.


5


and

FIG. 5A

, the collecting surface


530


curves inwardly under a folded, angular edge


524


in relation to a plumb line


540


. Collecting surface


530


is located under mounting flange


520


and above channel


522


. Pooling area


521


runs just above and parallel to folded edge


524


. Arranged on the surface of collecting surface


530


are overlapping collecting slots


532


.




Collecting slots


532


, as shown in FIG.


5


and

FIG. 5A

, are arranged on collecting surface


530


in at least two staggered rows so that water flowing on collecting surface


530


is captured by one of the slots. Starting at the top edge of each collecting slot


532


is an inwardly bent tab


534


that acts to direct water down into channel


522


. Collecting slots


532


can be adjusted in size and width so that their cumulative capacity is substantially the same as the capacity of cannel


522


.




As is the case with the embodiments described above, rain gutter


500


can also be installed at a graded angle and installed to vary the cross sectional area of its channel along its length so that it too can be adjusted to conduct a flow of water at a relatively constant flow velocity along its length under varying drainage loads.




Rain gutter


500


is able to eject almost all debris from the system because rain a film of water can easily navigate folded angular edge


524


but the debris absolutely cannot make the sharp turn at folded angular edge


524


and is completely ejected from the system. Because collecting slots


532


are covered by mounting flange


520


, even falling debris can not invade channel


522


.




Sixth Embodiment





FIG. 6

, and

FIG. 6A

illustrate rain gutter cover


600


, which is a sixth embodiment of the present invention. Rain gutter cover


600


is not a complete gutter system but rather is a cover that can be placed over a conventional gutter


15


. Rain gutter cover


600


illustrates that the present invention can be applied to a cover that will convert a conventional rain gutter into one having the elements of the present invention. As shown in

FIG. 6A

, gutter cover


600


can be fitted under shingles


16


and includes a mounting flange


620


and a collecting surface


630


. As can be seen in FIG.


6


and

FIG. 6A

, the collecting surface


630


curves inwardly under a folded, angular edge


624


in relation to a plumb line


640


. Collecting surface


630


is located under mounting flange


620


and above conventional gutter


15


. Arranged on the surface of collecting surface


630


are diagonal openings


632


and collecting slots


636


.




Diagonal openings


632


and collecting slots


636


, as shown in FIG.


6


and

FIG. 6A

, are arranged on collecting surface


630


so that water flowing on collecting surface


630


is diverted by diagonal openings


632


and then captured by collecting slots


636


. Starting at the top edge of each collecting slot


632


is an inwardly bent tab


638


that acts to direct water down into conventional gutter


15


. Collecting slots


636


are located below horizontal line


642


which crosses through a point on collecting surface


630


where a line tangent to surface


630


would be parallel to plumb line


640


. That is, collecting slots


636


should be located on that portion of the collecting surface that is curving back toward plumb line


640


and away from the building.




Rain gutter cover


600


is able to eject almost all debris from the system because rain a film of water can easily navigate folded angular edge


624


but the debris absolutely cannot make the sharp turn at folded angular edge


624


and is completely ejected from the system. Because collecting slots


632


are covered by mounting flange


620


, even falling debris can not invade conventional gutter


15


.




It should be noted that it is possible to place any combination of the diverting and collecting openings present in rain gutters


10


and


200


shown in FIG.


1


and

FIG. 2

respectively on an inwardly curved collecting surface such as surface


430


of rain gutter


400


shown in

FIG. 4

or surface


530


of rain gutter


500


shown in FIG.


5


. It should also be noted that any one of the configurations shown can be adapted to define a cover that can be added to a conventional gutter as is the case with gutter cover


600


shown in FIG.


6


and FIG.


6


A.




Seventh Embodiment





FIG. 7

illustrates rain gutter cover


700


, which is a seventh embodiment of the present invention. Rain gutter cover


700


is not a complete gutter system but rather it is a cover that can be placed over a conventional gutter such as gutter


15


shown in FIG.


6


. Even though rain gutter cover


700


is not a complete gutter, the concepts of the design of gutter cover


700


can easily be applied to a complete, enclosed gutter. Rain gutter cover


700


embodies an approach to diverting water across a surface towards a water collecting opening that is somewhat different than the approach used in the embodiments described above. Rain gutter cover


700


is fashioned so that it has a very contoured surface. The surfaces of Rain gutter cover


700


are not flat along contours of constant elevation as they tend to be with the embodiments described above. The channeling of rain water with rain gutter


700


is accomplished by using edges that are angled in relation to normal direction of the flow of water, but those angled edges do not result from cut outs in thin sheets of material. With rain gutter


700


, the angled or sloped edges are present at the edges of features that project out in relation to the adjacent surface of the rain gutter. In rain gutter


700


, these features include curved, channeling features


732


and


734


that originate at the lower edge of mounting flange


720


and channeling feature


736


that curves between collecting openings on collecting surface


730


. Water follows the edges of the curved channeling features


732


,


734


and


736


in much the same way and for some of the same physical reasons that water will follow the edge of a cut out in a sheet of material. However, these curved, channeling features


732


,


734


and


736


do not present a means for collecting debris. Although wet debris may adhere to channeling features


732


,


734


and


736


, when it does so, water can still flow under the wet debris. When the debris dries it will fall away from gutter cover


700


. Channeling features


732


,


734


and


736


can be used to direct the flow of rain water to surprisingly small openings that are virtually impenetrable to the entry of any debris.




Rain gutter cover


700


includes a mounting flange


720


, a rolled edge


724


, a collecting surface


730


and a mounting step


750


. Originating just above rolled edge


724


on mounting flange


720


and sloping down across collecting surface


730


are two channeling features


732


and


734


. Channeling feature


736


curves along the surface of collecting flange


730


between collecting openings


738


. These channeling features and collecting opening


738


are symmetrical about plane B—B in FIG.


7


. Their function is to divide up a flowing film of water that flows down mounting flange


720


and organize it into separate streams that flow across collecting surface


730


and down into collecting opening


738


. Although in this example three channeling features are shown, it may be possible to direct substantially all of the water flowing as a film on mounting flange


720


into opening


738


with any one or any combination of two of the three channeling features shown.




As can be seen in more detail in FIG.


7


A and

FIG. 7B

, first channeling feature


732


, second channeling feature


734


and third channeling feature


736


are raised, curved features having curved cross sections. As shown in

FIG. 7B

, channeling feature


732


includes two opposite edges


732


A and a channeling surface


732


B that runs between those edges. Channeling surface


732


B can be generally flat along a contour of constant elevation or could, in some areas, have turned up edges as shown in FIG.


7


A. Channeling feature


734


includes a turned up edge


734


A and channeling surface


734


B that curves inwardly to provide a reduction in profile so that edge


732


A of channeling feature


732


can be formed. Similarly, channeling feature


736


includes an edge


736


A and channeling surface


736


B which also curves inwardly to reduce profile so that edge


734


A of channeling feature


734


can be formed.




Channeling features


732


and


734


wrap around rolled edge


724


and taper out at the lower end of mounting flange


720


. Because the function of channeling features


732


and


734


is to organize a flowing film of water into streams of water that flow toward and eventually into collecting opening


738


, it is important to not extend channeling features


732


and


734


a significant distance up on to mounting flange


720


. If channeling features


732


and


734


are extended a significant distance up on to mounting flange


720


, then fast moving streams of water will be organized that can not flow around rolled edge


724


without separating from rolled edge


724


. The centripetal force of such a stream of water will overcome its adhesion to the surface which will cause it to separate at rolled edge


724


. However, if rolled edge


724


is given a relatively large radius, it is then possible to extend channeling features


732


and


734


up on to mounting flange


720


by a greater distance because the centripetal force acting on the stream decreases as the radius of rolled edge


724


increases.




As can be seen in

FIG. 7A

, channeling features


732


,


734


and


736


converge above collecting opening


738


. A drain feature


740


is located on the underside of gutter cover


720


just below collecting opening


738


. Drain feature


740


is shaped to release a flow of water down into a gutter channel. Drain feature


740


is necessary for a gutter cover as shown in

FIG. 7

because if water adheres to the underside of gutter cover


700


, it will flow down to and possibly over the edge of the gutter that it is covering. Drain feature


740


would be less useful in a complete gutter but would still be useful for organizing and pulling the stream of water down into the gutter channel.




Although gutter cover


700


has been illustrated with an inwardly turned collecting surface


730


, channeling features such as channeling features


732


,


734


and


736


and collecting openings such as collecting opening


738


could be incorporated into an enclosed rain gutter such as rain gutter


10


shown in FIG.


1


. The resulting rain gutter using the water channeling concepts of rain gutter cover


700


would be made from some moldable material such as plastic. Such a rain gutter would have many of the same advantages as a gutter or gutter cover having an inwardly turned collecting surface. Gutter cover


700


provides significant advantages. It is almost impossible for debris to follow the torturous path from mounting flange


720


into collecting opening


738


. Pine needles are a significant problem in many areas of the United States. Although pine needles tend to orient in direction that is normal to the direction of a moving film of water and tend to cling to edges and then collect in the slots and openings of prior art enclosed gutters, pine needles can not adhere to the edges of this contoured gutter cover. Pine needles will separate at rolled edge


724


because it has an uneven, almost stepped surface and be rejected by cover


700


. Gutter cover


700


is almost perfectly adapted to collect only rain water and reject virtually any type of debris. Moreover, gutter cover


700


is capable of collecting a flow of rain water that would be large enough to overwhelm a downspout. As noted above, a gutter system has too much collecting capacity if that collecting capacity is a large multiple of the downspout capacity.




The skilled reader will find a common thread in most of the numerous embodiments described above. Water will tend to flow around a curved surface and adhere to an overhanging surface because of the surface tension property of water. Because of the Coanda effect, water will tend to flow along an edge that is oriented against a grade. By using the property of surface tension to move water upon overhanging surfaces and the Coanda effect to direct water along edges that are angled in relation to the grade of a surface, it is possible to devise water collecting gutters that will draw in rain water but that will reject debris that would obstruct a rain gutter.




Obviously, in view of the numerous embodiments described above, numerous modifications and variations of the preferred embodiments disclosed herein are possible and will occur to those skilled in the art in view of this description. For example, many functions and advantages are described for the preferred embodiments, but in some uses of the invention, not all of these functions and advantages would be needed. Therefore, I contemplate the use of the invention using fewer than the complete set of noted functions and advantages. Moreover, several species and embodiments of the invention are disclosed herein, but not all are specifically claimed, although all are covered by generic claims. Nevertheless, it is my intention that each and every, one of these species and embodiments, and the equivalents thereof, be encompassed and protected within the scope of the following claims, and no dedication to the public is intended by virtue of the lack of claims specific to any individual species. Accordingly, it is expressly to be understood that these modifications and variations, and the equivalents thereof, are to be considered within the spirit and scope of the invention as defined by the following claims, wherein,



Claims
  • 1. A rain gutter for collecting rain water flowing from a roof of a building while rejecting debris that is initially present with the rain water and for conveying the rain water to a downspout, the rain gutter comprising;(a) a rain gutter channel having an inside wall adjacent to the building and an opposite outside wall, (b) a mounting flange for mounting to the roof of the building and for receiving rain water from the roof of the building, and (c) a collecting surface connecting the mounting flange and the outside wall of the gutter channel, the mounting flange and the collecting surface connected by a folded edge, the collecting surface including an upper portion that curves toward the building and a lower portion that curves away from the building, the collecting surface having a pattern of diagonal openings that present diagonal upper edges for diverting water and a corresponding pattern of collecting slots disposed under the diagonal openings having inwardly bent tabs depending from their upper edges for receiving the water diverted by the diagonal openings and diverting the water into the rain gutter channel, whereby rain water is received by the mounting flange flows around the folded edge, is diverted by the diagonal openings and is received by the collecting slots into the rain gutter channel while substantially most of the debris that is initially present with the rain water is rejected and does not enter the rain gutter channel.
  • 2. The rain gutter of claim 1 wherein,the folded edge has a radius of less than 0.5 inches.
  • 3. The rain gutter of claim 1 wherein,the diagonal openings are separated by gaps and the collecting slots are disposed under the gaps separating the diagonal openings.
  • 4. The rain gutter of claim 1 wherein,the diagonal openings are replaced by hydrophobic zones made from material that repels water, the hydrophobic zones having diagonal upper edges for diverting water.
  • 5. The rain gutter of claim 1 wherein,the channel is generally circular.
  • 6. The rain gutter of claim 1 wherein,the channel is generally circular and has a cross section that can be adjusted along the length of the channel to accommodate an flow of rain water that increases along the length of the channel.
  • 7. A rain gutter for collecting rain water flowing from a roof of a building while rejecting debris that is initially present with the rain water and for conveying the rain water to a downspout, the rain gutter comprising;(a) a rain gutter channel having an inside wall adjacent to the building and an opposite outside wall, (b) a mounting flange for mounting to the roof of the building and for receiving rain water from the roof, and (c) a collecting surface connecting the mounting flange and the outside wall of the rain gutter channel, the mounting flange and the collecting surface connected by a folded edge, the collecting surface including an upper portion that curves toward the building and a lower portion that curves away from the building, the collecting surface having diagonal openings each having a long leg and a short leg that intersect at an angle and present generally diagonal upper edges, the diagonal openings arranged so that each long leg overlaps an adjacent short leg, whereby rain water flowing from the roof of the building on to the surface of the collecting surface encounters the upper edges of the long legs of the upper edges of the diagonal openings, follows the upper edges of long legs of the diagonal openings until reaching the short legs of the diagonal openings and separates from the upper edges of the diagonal opening and drains down into the rain gutter channel while substantially most of the debris that is initially present with the rain water is rejected and does not enter the rain gutter channel.
  • 8. The rain gutter of claim 7 wherein,the folded edge has a radius of less than 0.5 inches.
  • 9. The rain gutter of claim 7 wherein,the channel is generally circular.
  • 10. The rain gutter of claim 7 wherein,the channel is generally circular and has a cross section that can be adjusted along the length of the channel to accommodate an flow of rain water that increases along the length of the channel.
CROSS REFERENCES TO RELATED APPLICATIONS

This application is a continuation in part of U.S. Non-Provisional Application No. 09/776,032 filed Feb. 2, 2001. This application claims the benefit of U.S. Provisional Patent Application No. 60/180,367 filed Feb. 4, 2000, U.S. Provisional Patent Application No. 60/199,681 filed Apr. 21, 2000 and U.S. Provisional Patent Application No. 60/229,717 filed Aug. 31, 2000.

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Provisional Applications (3)
Number Date Country
60/180367 Feb 2000 US
60/199681 Apr 2000 US
60/229717 Aug 2000 US
Continuations (1)
Number Date Country
Parent 09/776032 Feb 2001 US
Child 09/839673 US