Patent Application
20240133194
The present disclosure relates generally to the construction and installation of door frames and, more particularly, to an enclosure system for a building that includes a temporary enclosure system used to temporarily secure the building until doors can be hung.
When constructing portions of a building with a large entryway, such as a storefront door entry, the timely installation of a door and the corresponding frame assembly may be required to properly enclose (“dry-in”) the building. Without proper building enclosure, the interior of the building is exposed to the elements, which may affect the condition of interior building materials and structures. Moreover, proper building enclosure helps prevent possible theft and vandalism within the interior of the building.
However, when supply-chain or labor issues prevent the timely production of doors and/or frames, the entryway opening for the door may be left exposed for the duration of the lead time required to manufacture and deliver the door and associated framework. While the framing process for the storefront may be performed prior to the delivery of the door and frame, the assembly, installation, and possible glazing of the storefront may not be possible until the frame and the door are fully assembled.
These delays in both the delivery of the door/frame and the construction of the storefront may hinder the timely construction of the project. Further, for door/frame manufacturing companies, it may become difficult to obtain jobs with long lead times, such that customers will choose the shortest lead time to provide the quickest building enclosure.
Embodiments disclosed herein include an enclosure system for a building that includes an entryway for the building defined by opposing left and right frame-side jambs and a frame-side transom extending between the left and right frame-side jambs, a temporary enclosure system removably installable within the entryway, after removing the temporary enclosure system from the entryway, a left door-side jamb attachable to the left frame-side jamb to form an assembled left jamb, a right door-side jamb attachable to the right frame-side jamb to form an assembled right jamb, and a door-side transom attachable to the frame-side transom to form an assembled transom, and one or more doors hung within the entryway and extending laterally between the assembled left and right jambs and vertically to the assembled transom. In a further embodiment, the window system further includes a left sidelight section, the left frame-side jamb forming part of the left sidelight section, a right sidelight section, the right frame-side jamb forming part of the right sidelight section, and a header section extending between the left and right sidelight sections, the frame-side transom forming part of the header section. In another further embodiment, the temporary enclosure system includes a left temporary jamb piece removably coupled to the left frame-side jamb and adapted to receive and secure a first lateral side of one or more temporary panels, a right temporary jamb piece removably coupled to the right frame-side jamb and adapted to receive and secure a second lateral side of the one or more temporary panels, and a temporary header piece removably coupled to the frame-side transom and adapted to receive and secure an upper end of the one or more temporary panels. In another further embodiment, the temporary enclosure system includes the one or more temporary panels secured within the entryway and including the first lateral side received within a first longitudinal slot defined by the left frame-side jamb, the second lateral side received within a second longitudinal slot defined by the right frame-side jamb, and the upper end received within a third longitudinal slot defined in the frame-side transom. In another further embodiment, the temporary enclosure system further includes a threshold installed at a bottom of the entryway and extending between the left and right temporary jamb pieces, and a central support extending vertically between the threshold and the temporary header piece. In another further embodiment, the temporary enclosure system further includes a threshold protective cover that interposes the threshold and a bottom of the central support, and wherein a bottom of the one or more temporary panels rests on the threshold protective cover. In another further embodiment, the one or more temporary panels comprises a first temporary panel providing the first lateral side and extending between the central support and the left frame-side jamb, and a second temporary panel providing the second lateral side and extending between the central support and the right frame-side jamb. In another further embodiment, the first and second temporary panels are removably fastened to the central support. In another further embodiment, the one or more temporary panels are notched to accommodate a shape of the left and right temporary jamb pieces and the temporary header piece. In another further embodiment, a) the left temporary jamb piece and the left frame-side jamb, b) the right temporary jamb piece and the right frame-side jamb, and c) the temporary header piece and the frame-side transom each provide complementary first and second mating features that facilitate removable attachment. In another further embodiment, the complementary first and second mating features each include a notch defined on the first mating feature, and a corresponding protrusion defined on the second mating feature and configured to locate and be received within the notch to help enhance the removable attachment. In another further embodiment, the first and second longitudinal slots each include a retaining feature that grips and helps retain the one or more temporary panels within the first and second longitudinal slots once received therein. In another further embodiment, the one or more doors comprise a left door rotatably mounted to the assembled left jamb, and a right door rotatably mounted to the assembled right jamb.
Embodiments disclosed herein may further include a method of constructing an enclosure system for a building, the method including constructing an entryway for the building, the entryway being defined by opposing left and right frame-side jambs and a frame-side transom extending between the left and right frame-side jambs, installing a temporary enclosure system within the entryway and thereby securing the building, removing the temporary enclosure system from the entryway, attaching a left door-side jamb to the left frame-side jamb to form an assembled left jamb, attaching a right door-side jamb to the right frame-side jamb to form an assembled right jamb, attaching a door-side transom to the frame-side transom to form an assembled transom, and hanging one or more doors within the entryway, the one or more doors extending laterally between the assembled left and right jambs and vertically to the assembled transom. In a further embodiment, constructing the entryway for the building comprises assembling a left sidelight section, the left frame-side jamb forming part of the left sidelight section, assembling a right sidelight section, the right frame-side jamb forming part of the right sidelight section, and assembling a header section extending between the left and right sidelight sections, the frame-side transom forming part of the header section. In another further embodiment, installing the temporary enclosure is followed by glazing the left and right sidelight sections and the header section. In another further embodiment, installing the temporary enclosure system within the entryway comprises removably coupling a left temporary jamb piece to the left frame-side jamb, removably coupling a right temporary jamb piece to the right frame-side jamb, removably coupling a temporary header piece to the frame-side transom, securing one or more temporary panels within the entryway, the one or more temporary panels having a first lateral side received within a first longitudinal slot defined by the left frame-side jamb, a second lateral side received within a second longitudinal slot defined by the right frame-side jamb, and an upper end received within a third longitudinal slot defined in the frame-side transom. In another further embodiment, securing the one or more temporary panels within the entryway is preceded by installing a threshold at a bottom of the entryway, the threshold extending between the left and right temporary jamb pieces, and arranging a central support to extend vertically between the threshold and the temporary header piece. In another further embodiment, the one or more temporary panels comprise first and second temporary panels and the method further includes removably fastening the first temporary panel to the central support, the first temporary panel providing the first lateral side and extending between the central support and the left frame-side jamb, and removably fastening the second temporary panel to the central support, the second temporary panel providing the second lateral side and extending between the central support and the right frame-side jamb. In another further embodiment, the method further includes supporting weight of glazing of a header section with the central support. In another further embodiment, installing the threshold at the bottom of the entryway further comprises arranging a threshold protective cover to interpose the threshold and a bottom of the central support, and resting a bottom of the one or more temporary panels on the threshold protective cover.
Embodiments disclosed herein include an enclosure system for a building that includes an entryway for the building defined by opposing left and right frame-side jambs and a frame-side transom extending between the left and right frame-side jambs, a left door-side jamb attachable to the left frame-side jamb to form an assembled left jamb, a right door-side jamb attachable to the right frame-side jamb to form an assembled right jamb, a door-side transom attachable to the frame-side transom to form an assembled transom, and one or more doors hung within the entryway and extending laterally between the assembled left and right jambs and vertically to the assembled transom.
The present disclosure relates generally to the construction and installation of door frames and, more particularly, to an enclosure system for a building that includes a temporary enclosure system used to temporarily secure the building until doors can be properly hung to fully secure the building. The enclosure system described herein includes an entryway for the building defined by opposing left and right frame-side jambs and a frame-side transom extending between the left and right frame-side jambs. Once the entryway is defined, a temporary enclosure system can then be removably installable within the entryway to temporarily secure the building. Once the doors for the entryway are received on site, the temporary enclosure system can then be removed and a left door-side jamb may be attached to the left frame-side jamb to form an assembled left jamb, a right door-side jamb may be attached to the right frame-side jamb to form an assembled right jamb, and a door-side transom may be attached to the frame-side transom to form an assembled transom. The doors may then be hung within the entryway and extend laterally between the assembled left and right jambs and vertically to the assembled transom.
Additionally, this disclosure embodies interim steps in enclosing the building. Prior to completing the installation of the door-side framing to the framing-side connections listed above, a semi-temporary building enclosure is possible. This disclosure includes the methodologies for performing said building enclosure.
According to embodiments of the present disclosure, the entryway 102 may be temporarily defined or provided by opposing partial jambs and a partial header or “transom”. This may prove advantageous in allowing a contractor to finish assembling and “drying in” (e.g., glazing) the system 100 before the doors designed to be hung within the entryway 102 are received on-site, which could be several weeks later. The partial jambs and the partial transom allow the contractor to enclose the entryway 102 with a temporary enclosure, thereby mitigating potential damage from the elements or possible theft or vandalism within the interior of the building. Once the doors are received, corresponding door-side jambs and a door-side transom may be attached to the partial jambs and the partial transom, respectively, and the doors can then be hung properly within the entryway 102 as designed.
As illustrated, the left sidelight section 104a may provide a first or “left” frame-side jamb 108a, the right sidelight section 104b may provide a second or “right” frame-side jamb 108b, and the header section 106 may provide a frame-side transom 110. The left and right frame-side jambs 108a,b extend substantially vertically, and the frame-side transom 110 extends substantially horizontal between the left and right frame-side jamb 108a,b. The frame-side jambs 108a,b and the frame-side transom 110 cooperatively define the entryway 102. Each frame-side jamb 108a,b structurally comprises a portion (e.g., one half) of a full structural jamb, and the frame-side transom 110 structurally comprises a portion (e.g., one half) of a full structural header.
The frame-side jambs 108a,b and the frame-side transom 110 may be installed during assembly of the system 100 to allow the remaining portions of the system 100 to be completed (e.g., “dried in” or glazed). In particular, by installing the frame-side jambs 108a,b and the frame-side transom 110, corresponding panels 112 may be installed in the left and right side light sections 104a,b and the header section 106. Each panel 112 may include, but is not limited to, a pane of window glass, polycarbonate, or another clear, translucent, tinted, or opaque panel. In the illustrated embodiment, each sidelight section 104a,b includes two sidelight bays with corresponding panels 112 flanking the entryway 102. In other embodiments, more or less than two sidelight bays may be included in one or both sidelight section 104a,b. Similarly, the header section 106 is shown including only one transom bay with a corresponding panel 112, but could alternatively include two or more smaller transom bays, without departing from the scope of this disclosure. In embodiments that include only one of the sidelight sections 104a,b, one of the frame-side jambs 108a,b may be attached (anchored) to an upright support or “substrate jamb”. In such embodiments, no panels 112 would be installed on that side of the entryway 102.
According to embodiments of the present disclosure, after constructing the system 100 as shown in
In some applications, a threshold 204 may be installed at the bottom of the entryway 102. The threshold 204 may be permanently secured to an underlying substrate, such as the ground, a concrete slab, or another common type of underlayment. In some embodiments, the threshold 204 does not span the full length between the frame-side jambs 108a,b, but instead a gap may remain on either lateral side of the threshold 204 to eventually accommodate corresponding left and right door-side jambs, as discussed below. The gap on either lateral side of the threshold 204 may be temporarily filled with the left and right temporary jamb pieces 202a,b mated to the adjacent frame-side jambs 108a,b. The temporary jamb pieces 202a,b may later be removed when the left and right door-side jambs are installed, and the door-side jambs will then occupy the gap.
Still referring to
Referring to
In some embodiments, the central support 302 may comprise a length of wood, such as a 2″×6″. In other embodiments, however, the central support 302 may be made of other materials including, but not limited to, a metal, a plastic, hardboard, or any other building material capable of supporting the weight of the header section 106. In one or more embodiments, the central support 302 may be comprise a permanent feature of the system 100 to be retained upon and after door installation. In such embodiments, the central support 302 may be made of a similar material as the doors.
In some embodiments, as illustrated, a threshold protective cover 304 may be arranged on top of the threshold 204 such that the threshold protective cover 304 interposes the threshold 204 and the bottom of the central support 302. The threshold protective cover 304 may be used to prevent damage to the threshold 204 until the doors can be properly hung within the entryway 102. The threshold protective cover 304 may also be used to help secure the bottom end of the central support 302, such as through the use of one or more mechanical fasteners or the like. In one or more embodiments, the threshold protective cover 304 may comprise a length of wood, such as a 2″×6″. In other embodiments, however, the threshold protective cover 304 may be made of other materials including, but not limited to, a metal, a plastic, hardboard, or any other building material capable of protecting the threshold 204. In at least one embodiment, the threshold protective cover 304 may comprise a cap sized to encapsulate the upper portions of the threshold 204.
Referring to
The temporary panels 402 also extend laterally between the central support 302 and the corresponding frame-side jamb 108a,b. In some embodiments, each temporary panel 402 may be removably fastened to the central support 302. In the illustrated embodiment, for example, each temporary panel 402 is fastened to the central support 302 using one or more mechanical fasteners 404 (e.g., screws, bolts, or the like). In other embodiments, however, the temporary panels 402 may be fastened to the central support 302 using other fastening means, such as welding or an adhesive (and depending on the material of the central support 302). The width (or span) of each temporary panel 402 may be sufficient to extend laterally into a slot or groove (not visible) defined in the adjacent frame-side jamb 108a,b. In some embodiments, each temporary panel 402 may be notched and otherwise cut to accommodate the shape of the corresponding temporary jamb piece 202a,b, which enables the temporary panel 402 the fit tightly within the entryway 102.
The temporary panels 402 may be made of a variety of rigid construction materials including, but not limited to wood, chip board, sheet-metal, plastic, hardboard, any combination thereof, or any other building material that can provide a barrier and can be sized (e.g., cut) to the entryway 102. In at least one embodiment, the temporary panels 402 may comprise plywood sheets exhibiting a thickness of at least one inch for security and ease of installation.
Referring first to
As illustrated, the temporary jamb piece 202a and the frame-side jamb 108a may each provide complementary mating features 502a and 502b that removably attach the temporary jamb piece 202a to the frame-side jamb 108a. In the illustrated embodiment, the first mating feature 502a comprises a channel defined by the frame-side jamb 108a, and the second mating feature 502b comprises a flange extending from the temporary jamb piece 202a and sized to be received within the channel. In other embodiments, however, the channel may alternatively be defined in the temporary jamb piece 202a, and the flange may be provided by the frame-side jamb 108a, without departing from the scope of the disclosure.
In some embodiments, the mating engagement between the mating features 502a,b may be enhanced with a notch 504 defined on the first mating feature 502a, and a corresponding protrusion 506 may be defined on the second mating feature 502b. As the second mating feature 502b is extended into the first mating feature 502a, the protrusion 506 will eventually locate and be received within the notch 504, thereby helping to secure the temporary jamb piece 202a to the frame-side jamb 108a. As will be appreciated, the notch 504 may alternatively be defined on the second mating feature 502b and the protrusion 506 may alternatively be defined on the first mating feature 502a, without departing from the scope of the disclosure. Moreover, further retention elements may be included, such as a stop shoulder 507, or multiple protrusions similar to the protrusions 506, which may reinforce the connection point and help prevent further lateral movement.
Those skilled in the art will readily appreciate that the mating features 502a,b and the notch 504 and corresponding protrusion 506 are not limited to what is depicted in
As further illustrated in
Referring to
In some embodiments, the mating engagement between the mating features 514a,b may be enhanced with a notch 516 defined on the first mating feature 514a, and a protrusion 518 may be defined on the second mating feature 514b. As the second mating feature 514b is extended into (received within) the first mating feature 514a, the protrusion 518 will eventually locate and be received within the notch 516, thereby helping to secure the temporary header piece 206 to the frame-side transom 110. As will be appreciated, the notch 516 may alternatively be defined on the second mating feature 514b and the protrusion 518 may alternatively be defined on the first mating feature 514a, without departing from the scope of the disclosure. Moreover, further retention elements may be included, such as a stop shoulder 520, which may reinforce the connection point and prevent further movement.
Those skilled in the art will readily appreciate that the mating features 514a,b and the notch 516 and corresponding protrusion 518 are not limited to what is depicted in
As further illustrated in
When the doors for the system 100 (
In
In
In
In
In
Once the entryway is constructed, the method 700 may further include installing a temporary enclosure system within the entryway, as at 704, and thereby securing the building. As described herein, installing the temporary enclosure system within the entryway can include removably coupling a left temporary jamb piece to the left frame-side jamb, removably coupling a right temporary jamb piece to the right frame-side jamb, removably coupling a temporary header piece to the frame-side transom, and securing one or more temporary panels within the entryway. The temporary panels may have a first lateral side received within a first longitudinal slot defined by the left frame-side jamb, a second lateral side received within a second longitudinal slot defined by the right frame-side jamb, and an upper end received within a third longitudinal slot defined in the frame-side transom. In some applications, securing the temporary panels within the entryway may be preceded by installing a threshold at a bottom of the entryway, where the threshold extending between the left and right temporary jamb pieces, and arranging a central support to extend vertically between the threshold and the temporary header piece.
In some embodiments, once the temporary enclosure is fully installed, as at 704, the left and right sidelight sections and the header section may be glazed, as at 706.
Upon receipt of the doors designed to be installed within the entryway, the method 700 may further include removing the temporary enclosure system from the entryway, as at 708, in preparation for receiving the doors. To be able to properly hang the doors, the method 700 may further include attaching a left door-side jamb to the left frame-side jamb to form an assembled left jamb, as at 710, attaching a right door-side jamb to the right frame-side jamb to form an assembled right jamb, as at 712, and attaching a door-side transom to the frame-side transom to form an assembled transom, as at 714. The doors may then be hung in the entryway, as at 716, where the doors extend laterally between the assembled left and right jambs and vertically to the assembled transom.
Therefore, the disclosed systems and methods are well adapted to attain the ends and advantages mentioned as well as those that are inherent therein. The particular embodiments disclosed above are illustrative only, as the teachings of the present disclosure may be modified and practiced in different but equivalent manners apparent to those skilled in the art having the benefit of the teachings herein. Furthermore, no limitations are intended to the details of construction or design herein shown, other than as described in the claims below. It is therefore evident that the particular illustrative embodiments disclosed above may be altered, combined, or modified and all such variations are considered within the scope of the present disclosure. The systems and methods illustratively disclosed herein may suitably be practiced in the absence of any element that is not specifically disclosed herein and/or any optional element disclosed herein. While compositions and methods are described in terms of “comprising,” “containing,” or “including” various components or steps, the compositions and methods can also “consist essentially of” or “consist of” the various components and steps. All numbers and ranges disclosed above may vary by some amount. Whenever a numerical range with a lower limit and an upper limit is disclosed, any number and any included range falling within the range is specifically disclosed. In particular, every range of values (of the form, “from about a to about b,” or, equivalently, “from approximately a to b,” or, equivalently, “from approximately a-b”) disclosed herein is to be understood to set forth every number and range encompassed within the broader range of values. Also, the terms in the claims have their plain, ordinary meaning unless otherwise explicitly and clearly defined by the patentee. Moreover, the indefinite articles “a” or “an,” as used in the claims, are defined herein to mean one or more than one of the elements that it introduces. If there is any conflict in the usages of a word or term in this specification and one or more patent or other documents that may be incorporated herein by reference, the definitions that are consistent with this specification should be adopted.
As used herein, the phrase “at least one of” preceding a series of items, with the terms “and” or “or” to separate any of the items, modifies the list as a whole, rather than each member of the list (i.e., each item). The phrase “at least one of” allows a meaning that includes at least one of any one of the items, and/or at least one of any combination of the items, and/or at least one of each of the items. By way of example, the phrases “at least one of A, B, and C” or “at least one of A, B, or C” each refer to only A, only B, or only C; any combination of A, B, and C; and/or at least one of each of A, B, and C.
The use of directional terms such as above, below, upper, lower, upward, downward, left, right, interior, exterior and the like are used in relation to the illustrative embodiments as they are depicted in the figures, the upward direction being toward the top of the corresponding figure and the downward direction being toward the bottom of the corresponding figure.
| Number | Date | Country | |
|---|---|---|---|
| 63380138 | Oct 2022 | US |
