This application claims the benefits of the Taiwan Patent Application Serial Number 112132530, filed on Aug. 29, 2023, the subject matter of which is incorporated herein by reference.
The present disclosure relates to an encoder and, more particularly, to an encoder with a light emitting diode, or an encoder with both a light emitting diode and a key switch, which is applicable to electronic products, such as but not limited to stereo systems, sound mixing engineering equipment, audio and video equipment, etc.
Encoders are usually used in electronic products to provide encoding signals, such as high and low voltage signals.
In addition, for general electronic products, such as but not limited to stereo systems, sound mixing engineering equipment, and audio and video equipment, they usually have a control shaft, with which the switch function of the switch equipment of the electronic products can be achieved by pressing the control shaft. In order to enhance the function of the switch equipment of the electronic products, encoders are often installed on the switch equipment, so that the switch equipment has the switch function and encoding function at the same time.
However, in situations where the lighting is relatively dim, such as when the switch device of the audio and video equipment is to be used in movie theaters or homes with the lights are turned off due to the use of the audio and video equipment, it is necessary to have lights as a guide. In the prior art, light emitting diodes are placed on the substrate of the aforementioned electronic products to generate light. However, when being placed on the substrate, the light emitting diodes need to match the position of the aforementioned encoder. Therefore, the integration in the height and brightness of the light emitting diodes is difficult. Moreover, when disposing light emitting diodes, the number of steps in the manufacturing process will also increase. For example, additional soldering processes must be added to dispose the light emitting diodes on the substrate, so that the process time will increase and the cost will also increase.
Furthermore, the encoders currently installed in switch devices are usually contact encoders, which require using brushes to contact metal contacts to generate pulse signals, and the switch modules containing light emitting diodes also use brushes to contact metal contacts for electrification, which may easily cause wearing and tearing, resulting in shortening the service life of the product.
Therefore, it is desired to provide an improved encoder with a light emitting diode so as to alleviate and/or obviate the above problems.
An object of the present invention is to provide an encoder with a light emitting diode that may use a non-contact magnetic sensor to avoid the problem that the service life of the product is reduced due to wearing caused by brush contact in the prior art. In addition, the encoder of the present invention may be equipped with a light emitting diode to meet the personalized needs of different users. Moreover, the encoder of the present invention may be combined with a switch function. Through the cooperation of the control shaft and the pressing driving body, the electrical contact of the switch may be triggered without interfering with the light emitting diode, thereby improving the service life and quality of the product.
To achieve the object, the present disclosure provides an encoder, which comprises: a light emitting diode; a switch module, including: an insulating base having a main chamber and a terminal part; a conductive elastic piece accommodated in the main chamber and disposed above the terminal part; and a pressing driving body accommodated in the main chamber and disposed above the conductive elastic piece, and provided with an accommodation portion for accommodating the light emitting diode; an encoder module at least partially accommodated in the main chamber, and provided with a magnetic sensor, a magnetic ring, and a rotating driving body having a penetration hole; and a control shaft passing through the penetration hole and disposed above the pressing driving body.
Other novel features of the disclosure will become more apparent from the following detailed description when taken in conjunction with the accompanying drawings.
Reference will now be made in detail to exemplary embodiments of the present disclosure, examples of which are illustrated in the accompanying drawings. Wherever possible, the same reference numerals are used in the drawings and description to refer to the same or like parts.
Throughout the specification and the appended claims, certain terms may be used to refer to specific components. Those skilled in the art will understand that encoder device manufacturers may refer to the same components by different names. The present disclosure does not intend to distinguish between components that have the same function but have different names. In the following description and claims, words such as “containing” and “comprising” are open-ended words, and should be interpreted as meaning “including but not limited to”.
Directional terms mentioned in the specification, such as “up”, “down”, “front”, “rear”, “left”, “right”, etc., only refer to the directions of the drawings. Accordingly, the directional term used is illustrative, not limiting, of the present disclosure. In the drawings, various figures illustrate the general characteristics of methods, structures and/or materials used in particular embodiments. However, these drawings should not be construed to define or limit the scope or nature encompassed by these embodiments. For example, the relative sizes, thicknesses and positions of various layers, regions and/or structures may be reduced or enlarged for clarity.
One structure (or layer, component, substrate) described in the present disclosure is disposed on/above another structure (or layer, component, substrate), which can mean that the two structures are adjacent and directly connected, or can refer to two structures that are adjacent rather than directly connected. Indirect connection means that there is at least one intermediate structure (or intermediate layer, intermediate component, intermediate substrate, intermediate space) between the two structures, the lower surface of one structure is adjacent to or directly connected to the upper surface of the intermediate structure, and the upper surface of the other structure is adjacent to or directly connected to the lower surface of the intermediate structure. The intermediate structure may be a single-layer or multi-layer physical structure or a non-physical structure, which is not limited. In the present disclosure, when a certain structure is arranged “on” other structures, it may mean that a certain structure is “directly” on other structures, or it means that a certain structure is “indirectly” on other structures; that is, at least one structure is sandwiched, in between a certain structure and other structures.
The terms, such as “about”, “equal to”, “equal” or “same”, “substantially”, or “substantially”, are generally interpreted as within 20% of a given value or range, or as within 10%, 5%, 3%, 2%, 1%, or 0.5% of a given value or range.
Furthermore, any two values or directions used for comparison may have certain errors. If the first value is equal to the second value, it implies that there may be an error of about 10% between the first value and the second value. If the first direction is perpendicular or “substantially” perpendicular to the second direction, the angle between the first direction and the second direction may be between 80 degrees and 100 degrees. If the first direction is parallel or “substantially” parallel to the second direction, the angle between the first direction and the second direction may be between 0 degrees and 10 degrees.
In the specification and claims, unless otherwise specified, ordinal numbers, such as “first” and “second”, used herein are intended to distinguish elements rather than disclose explicitly or implicitly that names of the elements bear the wording of the ordinal numbers. The ordinal numbers do not imply what order an element and another element are in terms of space, time or steps of a manufacturing method. Thus, what is referred to as a “first element” in the specification may be referred to as a “second element” in the claims.
Furthermore, the term “a given range is from a first value to a second value” or “a given range is within a range from the first value to the second value” means that the given range includes the first value, the second value and other values therebetween.
It should be understood that, according to the disclosed embodiments, an optical microscope (OM), a scanning electron microscope (SEM), a film thickness profilometer (α-step), an ellipsometer thickness gauge, or other suitable means may be used to measure the depth, thickness, width or height of each component, or the spacing or distance between components. According to some embodiments, a scanning electron microscope may be used to obtain a cross-sectional structure image including the components to be measured, and measure the depth, thickness, width or height of each component, or the spacing or distance between components.
It should be noted that the following embodiments may be replaced, reorganized, and mixed to complete other embodiments without departing from the spirit of the present disclosure. As long as the features of the various embodiments do not violate the spirit of the invention or conflict with each other, they can be mixed and matched arbitrarily.
Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this disclosure belongs. It may be understood that these terms, such as those defined in commonly used dictionaries, should be interpreted as having meanings consistent with the background or context of the related technology and the present disclosure, and should not be interpreted in an idealized or overly formal manner, unless otherwise specified in the embodiments of the present disclosure.
In addition, the term “adjacent” in the specification and claims is used to describe mutual proximity, and does not necessarily mean mutual contact.
In addition, the descriptions such as “when” or “during” in the present disclosure represent aspects such as “now, before or after”, and are not limited to situations that occur at the same time, which is described first here. In the present disclosure, similar descriptions such as “arranged on” refer to the corresponding positional relationship between the two components, and do not limit whether there is contact between the two components, unless otherwise specified, which is described here first. Furthermore, when the present disclosure discloses multiple functions, if the word “or” is used between the functions, it means that the functions may exist independently, but it does not exclude that multiple functions may exist simultaneously.
In addition, the terms “electrically connected” or “coupled” in the specification and claims do not only refer to a direct electrical connection with another component, but also refer to an indirect electrical connection with another component. Electrical connection includes direct electrical connection, indirect electrical connection, or communication between two components through wireless signals.
Please refer to
As shown in
First, the switch module A will be described. Please refer to
As shown in
In one embodiment, the insulating base 10 may also have a side chamber 103. In a horizontal direction (such as +/−X direction, +/−Y direction or other directions perpendicular to the Z direction), the side chamber 103 is adjacent to the first sub-chamber 101. The side chamber 103 may correspond to the size and/or shape of the magnetic sensor 3 of the encoder module B, so that the magnetic sensor 3 may be accommodated therein. However, the quantity thereof may be changed or the range thereof may be adjusted according to the specifications of different sensors.
There may be a terminal part 15 inside the insulating base 10. The terminal part 15 may be disposed at the bottom of the main chamber 100, but it is not limited thereto. Furthermore, the terminal part 15 may, for example, include a first terminal 17 and a second terminal 18, wherein the first terminal 17 and the second terminal 18 are not connected to each other.
In one embodiment, the first terminal 17 may include an insertion portion 171, a connection portion 172 and a contact portion 173, wherein the insertion portion 171 is connected to the connection portion 172 with a bend between the two portions, and the contact portion 173 extends from the connection portion 172. In one embodiment, the insertion portion 171 may extend along the −Z direction, the contact portion 173 may extend along the X direction, and the connection portion 172 may extend along the Y direction, while it is not limited thereto. The second terminal 18 may include an insertion portion 181, a connection portion 182 and a contact portion 183, wherein the insertion portion 181 is connected to the connection portion 182 with a bend between the two portions, and the contact portion 183 may extend from the connection portion 182. In one embodiment, the insertion portion 181 may extend along the −Z direction, the contact portion 183 may extend along the −X direction, and the connection portion 182 may extend along the Y direction, while it is not limited thereto. In one embodiment, the contact portion 173 of the first terminal 17 and the contact portion 183 of the second terminal 18 may have different shapes and may be located at different heights (for example, different heights in the Z direction), while it is not limited thereto.
The conductive elastic piece 9 may be accommodated in the second sub-chamber 102 and disposed above the terminal part 15. For example, the conductive elastic piece 9 may be accommodated in the second sub-chamber 102 and disposed at the contact portion 173 of the first terminal 17 and above the contact portion 183 of the second terminal 18. The conductive elastic piece 9 may be an arc-shaped conductive elastic piece or other non-planar conductive elastic piece, which may be squeezed by an external force to change its shape or position, and may resume to its original shape or position when the external force is removed.
The pressing driving body 8 may be accommodated in the second sub-chamber 102 of the main chamber 100, and is disposed above the conductive elastic piece 9. The pressing driving body 8 itself may have an accommodation portion 81, and the accommodation portion 81 may correspond to the shape of the light emitting diode 7, so as to accommodate the light emitting diode 7. It should be noted that, when the light emitting diode 7 is accommodated in the accommodation portion 81, the height of the light emitting diode 7 in the Z direction is not higher than the upper edge of the pressing driving body 8, so the light emitting diode 7 is not exposed at the upper edge of the pressing driving body 8, and thus, when an external force is applied toward the pressing driving body 8, it may avoid interference to the light emitting diode 7. In addition, the insulating base 10 may have at least one second accommodation portion 107 and, when the light emitting diode 7 and the pressing driving body 8 are installed on the insulating base 10, the second accommodation portion 107 may be used to accommodate the pins 71 of the light emitting diode 7, but it is not limited thereto.
In one embodiment, the switch module A may further include at least one steel ball 11 and at least one spring 12 (as shown in
In addition, in one embodiment, the switch module A may be assembled with a fixing plate 13 (as shown in
As shown in
Accordingly, the switch module A can be understood.
Next, the encoder module B will be described. Please refer to
As shown in
As shown in
In one embodiment, the projection of the outer circumference of the rotating driving body 5 in the Z direction may be, for example, a circle or a circle-like shape. The projection of the outer circumference of the protruding structure 51 in the Z direction may be an ellipse-like shape with two tangent sides 5e, and may correspond to the shape and/or size of the inner circumference 4c of the magnetic ring 4, so that the magnetic ring 4 may be sleeved on the protruding structure 51 for tight engagement, so that the magnetic ring 4 and the rotating driving body 5 may be fixed together. In addition, the projection of the inner circumference of the protruding structure 51 (that is, the outline of the penetration hole 5S) in the Z direction may be an ellipse-like shape (or other shape) with two tangent sides 5f, and a bottom 21 of the control shaft 2 may correspond to the shape and/or size of the inner circumference 51d of the protruding structure 51, so that the bottom 21 of the control shaft 2 may pass through the penetration hole 5S, thereby allowing the control shaft 2 to drive the rotating driving body 5 to rotate in the horizontal direction. In addition, it should be noted that, in the vertical direction, through the structural shape matching between the control shaft 2 and the bearing 16 (as shown in
As shown in
Accordingly, the encoder module B can be understood.
Next, the diffusion member 6, bearing 16 and control shaft 2 of the encoder 1 with a light emitting diode will be described, and please refer to
As shown in
In one embodiment, the encoder 1 with a light emitting diode may further include a bearing 16, and the bearing 16 has a through hole 16S. The bearing 16 may be sleeved on the control shaft 2 via the through hole 16S and disposed on the insulating base 10, wherein part of the control shaft 2 may be exposed outside the bearing 16. In addition, the control shaft 2 may be rotatable relative to the bearing 16. In one embodiment, the bearing 16 may have threads 161 for locking by tools (such as nuts) other than the present disclosure, but it is not limited thereto. In one embodiment, the bearing 16 may have an upper surface 16a, and the upper surface 16a is provided with one or more fixing holes 162, wherein the fixing holes 162 of the bearing 16 may be corresponding to the one or more fixing holes 106 of the insulating base 10 (shown
In another embodiment, at least part of the control shaft 2 may be made of transparent material. Furthermore, the control shaft 2 may be made of a fully transparent material, and the type of the transparent material may include acrylic, PC, other suitable materials, or any combination of the above, while it is not limited thereto. Alternatively, the control shaft 2 may also be a partially transparent and partially opaque structure, for example, partially made of metal and partially made of transparent material, while it is not limited thereto. Therefore, the light emitted by the light emitting diode 7 may be emitted to the outside via the control shaft 2. In addition, as shown in
In one embodiment, when the encoder 1 with a light emitting diode is disposed on a circuit board (not shown), the pins 71 (shown in
Next, the operation of the encoder 1 with a light emitting diode serving as a push switch will be described, and please refer to
As shown in
Next, please refer to
The present disclosure may also achieve the above functions through other designs.
In the embodiment of
In addition, in one embodiment, if the aforementioned functions, such as the feedback operating feel, are not needed, the aforementioned steel ball 11, spring 12 or annular elastic piece 19 and other related components may also be removed, or the toothed structure 52 of the rotating driving body 5 may be directly removed, but it is not limited thereto.
Therefore, it can be seen that, in the present disclosure, the switch module A, the encoder module B and the light emitting diode 7 are integrated into one body, and are operated independently to provide the functions of light emission of different mixed colors, switch and encoder at the same time, which can simplify the structural design and manufacturing process and achieve the purpose of being thin and light. In addition, the encoder module B of the present invention adopts non-contact magnetic induction technology, which can greatly increase the service life. In addition, the insulating base 10 of the present disclosure may be provided with a steel ball 11 and a spring 12, or may be equipped with an annular elastic piece 19, so that, when combined with the rotating driving body 5, a feedback effect of the user operating feel may be provided.
In one embodiment, the present disclosure may at least compare a product through mechanism observation, such as the presence or absence of components or the operational relationship between components for use as a basis to determine whether the product falls within the patent protection scope of the present disclosure, but not limited thereto. In one embodiment, the mechanism observation may be achieved, for example, by using equipment such as an optical microscope or a scanning microscope, but it is not limited thereto.
Accordingly, the present disclosure can be understood.
The aforementioned specific embodiments should be construed as merely illustrative, and not limiting the rest of the present disclosure in any way.
Number | Date | Country | Kind |
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112132530 | Aug 2023 | TW | national |