The disclosure relates to an encoder, and more particularly to an encoder with toothed structure.
A conventional measuring device disclosed in U.S. Pat. No. 8,836,324 includes a ferromagnetic material component that is formed with toothed structure, and a sensor consisting of juxtaposed giant magnetoresistance sensor and permanent magnet that is disposed for measuring several physical parameters of the ferromagnetic material component.
However, since the ferromagnetic material component has only a single type of toothed structure, only a few of the physical parameters thereof can be measured simultaneously.
Therefore, an object of the disclosure is to provide an encoder that can alleviate the drawback of the prior art.
According to an aspect the disclosure, the encoder includes a main body and a toothed encoding unit. The main body is made of material with magnetic permeability. The toothed encoding unit is made of material with magnetic permeability, and includes a toothed encoding set that is disposed on a surface of the main body, and a position toothed encoding set that is adjacent to the toothed encoding set and that is disposed on the surface of the main body on which the toothed encoding set is disposed. The toothed encoding set includes a plurality of recesses that are disposed in a first direction. Each of the recesses of the toothed encoding set extends in a second direction that is transverse to the first direction. The position toothed encoding set includes a plurality of recesses that are disposed in the second direction. Each of the recesses of the position toothed encoding set extends in the first direction.
According to another aspect the disclosure, the encoder includes an annular main body and a toothed encoding unit. The annular main body is made of material with magnetic permeability, surrounds a central axis, and has a first surface and a second surface that is opposite to the first surface. The toothed encoding unit is made of material with magnetic permeability, and includes a toothed encoding set that is disposed on one of the first surface and the second surface of the main body, and that includes a plurality of spaced-apart recesses. Each of the recesses is annular and is centered at the central axis.
According to still another aspect the disclosure, the encoder includes an annular main body and a toothed encoding unit. The annular main body is made of material with magnetic permeability, surrounds a central axis, and includes a first surface and a second surface opposite to the first surface. The toothed encoding unit is made of material with magnetic permeability, and includes a toothed encoding set that is disposed on one of the first surface and the second surface of the main body, and an annular position toothed encoding set that is centered at the central axis, that is adjacent to the toothed encoding set, and that is disposed on the one of the first surface and the second surface of the main body on which the toothed encoding set is disposed. The toothed encoding set includes a plurality of spaced-apart recesses. Each of the recesses of the toothed encoding set is annular and is centered at the central axis. The position toothed encoding set includes a plurality of angularly spaced apart recesses that are disposed around the central axis.
Another object of the disclosure is to provide a toothed encoding apparatus that can alleviate the drawback of the prior art.
According to an aspect the disclosure, the toothed encoding apparatus is mounted to a linear axle for measuring vibration and displacement thereof, and includes the first one of the aforesaid encoders and a sensing unit. The encoder is mounted to and disposed in an extending direction of the linear axle. The sensing unit is spaced apart from the encoder, corresponds in position to the toothed encoding set and the position toothed encoding set of the toothed encoding unit, and includes a sensor for sensing the amplitude of the vibration of the toothed encoding unit, and a magnetic-analog sensing component for sensing magnetic field strength of the toothed encoding unit.
According to another aspect the disclosure, the toothed encoding apparatus is mounted to a rotating shaft for measuring runout thereof, and includes the second or third one of the aforesaid encoders and a sensing unit. The encoder surrounds and is mounted to the rotating shaft. The sensing unit is spaced apart from the encoder, corresponds in position to the toothed encoding unit, and includes a sensor for sensing displacement of the toothed encoding unit, and a magnetic-analog sensing component for sensing magnetic field strength of the toothed encoding unit.
Other features and advantages of the disclosure will become apparent in the following detailed description of the embodiments with reference to the accompanying drawings, of which:
Before the disclosure is described in greater detail, it should be noted that where considered appropriate, reference numerals or terminal portions of reference numerals have been repeated among the figures to indicate corresponding or analogous elements, which may optionally have similar characteristics.
Referring to
In some embodiment, the main body 20 is linear and elongated, and extends along an extending axis 202. Each of the main body 20 and the toothed encoding unit 201 is made of a material with magnetic permeability (e.g.,). The toothed encoding unit 201 includes a toothed encoding set 22 that is disposed on a surface of the main body 20, and a position toothed encoding set 23 that is adjacent to the toothed encoding set 22 and that is disposed on the surface of the main body 20 on which the toothed encoding set 22 is disposed.
The toothed encoding set 22 includes a plurality of spaced-apart recesses 221 that are disposed in a lateral direction 203 transverse to the extending axis 202. Each of the recesses 221 of the toothed encoding set 22 extends along the extending axis 202. The position toothed encoding set 23 includes a plurality of spaced-apart recesses 231 that are disposed along the extending axis 202. Each of the recesses 231 of the position toothed encoding set 23 extends in the lateral direction 203. It should be noted that, in this embodiment, the position toothed encoding set 23 is configured to be incremental-type. The number of the recesses 221 of the toothed encoding set 22 and the number of the recesses 231 of the position toothed encoding set 23 are not specifically limited, and can be varied depending on practical demands.
In the first embodiment, since the toothed encoding set 22 and the position toothed encoding set 23 are disposed on the linear main body 20, and since the encoding elements (i.e., the recesses 221) of the toothed encoding set 22 and the encoding elements (i.e., the recesses 231) of the position toothed encoding set 23 are arranged in two different directions, the encoder 2 can be used to measure various physical parameters of a linear axle.
Referring to
The main body 21 is made of a material with magnetic permeability, and has a first surface 211, a second surface 212 opposite to the first surface 211, and an inner surrounding wall 213 that is proximate to the central axis 200. The toothed encoding unit 201 is made of a material with magnetic permeability, and includes a toothed encoding set 22 that is disposed on the first surface 211 of the main body 21. The toothed encoding set 22 includes a plurality of spaced-apart annular recesses 221, each of which is centered at the central axis 200 (i.e., each of the recesses 221 surrounds the central axis 200).
Specifically, in the second embodiment, the main body 21 is flat and has shape of a disk that surrounds the central axis 200. In geometric terms, a normal (n) of each of the first and second surfaces 211, 212 of the main body 21 is parallel to the central axis 200. The recesses 221 of the toothed encoding unit 201 are arranged in a radial direction of the main body 21. The number of the recesses 221 of the toothed encoding set 22 and the number of the recesses 231 of the position toothed encoding set 23 are not specifically limited, and can be varied depending on practical demands.
The fixing member 24 is mounted to the inner surrounding wall 213 of the main body 21, so that the main body 21 may be mounted to another apparatus easily. In should be noted that, as long as the main body 21 can be mounted to the apparatus, the fixing member 24 may be made of any shape, or may be omitted.
Referring to
Referring to
Specifically, in this embodiment, each of the recesses 231 of the position toothed encoding set 23 extends in the radial direction of the main body 21, and the position toothed encoding set 23 is configured to be incremental-type for measuring incremental position (i.e., determining an arbitrary point of the main body 21 as a reference point, and measuring movement of the reference point to obtain relative position of the main body 21). The main body 21 includes an inner surrounding wall 213 that is proximate to the central axis 200 and an outer surrounding wall 214 that is opposite to the inner surrounding wall 213. In this embodiment, the position toothed encoding set 23 is disposed between the toothed encoding set 22 and the inner surrounding wall 213, but may be disposed between the toothed encoding set 22 and the outer surrounding wall 214 in other embodiments.
Referring to
Referring to
Referring to
It should be noted that, by incorporating both the toothed encoding set 22 and the position toothed encoding set 23 on the main body 21, the encoder 2 may measure linearity and lateral and vertical vibration of a linear axle, or runout and the angular-position of a rotating shaft.
To further elaborate how the abovementioned embodiments achieve the measurement of the linear axle or the rotating shaft, a toothed encoding apparatus is utilized.
Referring to
Since the encoder 2 of the first embodiment is linear and elongated, the encoder 2 is mounted to the linear axle at the bottom surface thereof. Meanwhile, the sensing unit 3 is mounted to a fixed position in proximity to the toothed encoding unit 201 for sensing the toothed encoding set 22 and the position toothed encoding set 23. As long as the sensing unit 3 is spaced apart from the toothed encoding unit 201, the configuration of the sensing unit 3 may be different in other embodiments. In addition, the sensor of the sensing unit 3 may be a giant magnetoresistance (GMR) sensor, the magnetic-analog sensing component of the sensing unit 3 may be a Hall Effect sensor, and is not limited to such.
Referring specifically to
Referring to
During linear movement of the linear axle 40, when the encoder 2 of the first embodiment (see
Moreover, the sensor of the sensing unit 3 further generates signal resulted from change in the magnetic field on the position toothed encoding set 23 due to the linear movement of the linear axle 40, so as to obtain the parameters of displacement, speed and acceleration of the linear axle 40 for obtaining the incremental position of the linear axle 40.
Next, during a rotational movement of the rotating shaft 4, if the toothed encoding apparatus with the encoder 2 of the second embodiment is mounted to the rotating shaft 4, the sensing unit 3 generates voltage signal resulted from change in the magnetic field on the toothed encoding set 22 due to movement in a radial direction (x,
Initially, a concentricity correction is implemented, ensuring that the encoder 2 and the rotating shaft 4 are concentric with each other.
Referring to the leftmost part of the flow chart of
Next, referring to the middle part of the flow chart of
As the toothed encoding unit 201 of the encoder 2 of the disclosure is an integration of the toothed encoding set 22 and the position toothed encoding set 23, besides measuring the runout of the rotating shaft 4, the encoder 2 can also measure the angular-displacement (relative and absolute), speed, and acceleration of the rotating shaft 4. To do so, the sensing unit 3 senses the magnetic field of the position toothed encoding set 23 to calculate incremental or absolute position data through computational algorithms.
Specifically, referring to the rightmost part of the flow chart of
In summary, the encoder 2 of some embodiment of the disclosure integrates the toothed encoding set 22 and the position toothed encoding set 23 on a linear main body 20 in such a manner that the recesses 221 of the toothed encoding set 22 are arranged in a direction different from the direction in which the recesses 231 of the position toothed encoding set 23 are arranged, so that, via cooperation with a sensing unit 3, the encoder 2 is capable of measuring flatness, linearity, vertical vibration, lateral vibration, displacement, speed and acceleration of a linear axle 40. In some embodiment, the encoder 2 includes a plurality of annular recesses 221, so that, via cooperation with a sensing unit 3, the encoder 2 is for measuring the axial and radial runouts of a rotating shaft 4. In some embodiment, the encoder 2 integrates the toothed encoding set 22 and the position toothed encoding set 23 on an annular main body 21, such that, in additions to measuring the axial and radial runouts of the rotating shaft 4 via the encoding unit 201, the encoder 2 can also measure the angular-position, speed and acceleration of the rotating shaft 4, via incremental-type or absolute-type signal received from the position toothed encoding unit 23.
In the description above, for the purposes of explanation, numerous specific details have been set forth in order to provide a thorough understanding of the embodiments. It will be apparent, however, to one skilled in the art, that one or more other embodiments may be practiced without some of these specific details.
It should also be appreciated that reference throughout this specification to “one embodiment,” “an embodiment,” an embodiment with an indication of an ordinal number and so forth means that a particular feature, structure, or characteristic may be included in the practice of the disclosure. It should be further appreciated that in the description, various features are sometimes grouped together in a single embodiment, figure, or description thereof for the purpose of streamlining the disclosure and aiding in the understanding of various inventive aspects, and that one or more features or specific details from one embodiment may be practiced together with one or more features or specific details from another embodiment, where appropriate, in the practice of the disclosure.
While the disclosure has been described in connection with what are considered the exemplary embodiments, it is understood that this disclosure is not limited to the disclosed embodiments but is intended to cover various arrangements included within the spirit and scope of the broadest interpretation so as to encompass all such modifications and equivalent arrangements.