Patent Grant
8422913
This application is based on and claims priority under 35 USC 119 from Japanese Patent Application No. 2009-283505 filed on Dec. 14, 2009.
The present invention relates to an end cover part, a method of producing the same, an image carrier, an image forming assembly, and an image forming apparatus.
According to an aspect of the invention, there is provided an end cover part which is used to close an end of a cylindrical body, and transmits a driving force of a rotatable driving shaft to the cylindrical body, the end cover part including: a cover member having a tubular portion into which the driving shaft is to be fitted, and a to-be-fitted portion which is disposed in a flange-like manner in a periphery of the tubular portion, and which is to be fitted into an end portion of the cylindrical body; and cut surfaces which are disposed respectively in three places, i.e., on inner and outer circumferences of the tubular portion of the cover member and an outer circumference of the to-be-fitted portion, and concentrically about a common reference central axis.
Exemplary embodiments of the present invention will be described in detail based on the following figures, wherein:
1 . . . image carrier, 2 . . . cylindrical body, 3 (3a, 3b) . . . end cover part, 4 . . . driving shaft, 5 . . . cover member, 6 . . . tubular portion, 7 . . . to-be-fitted portion, 7a . . . guide surface, 8 . . . reference central axis, 9 (9a to 9c) . . . cut surface, 10 . . . functional member, 11 . . . charging device, 12 . . . developing device, 13 . . . transferring device, 14 . . . cleaning device, 15 . . . transfer medium, 16 . . . bearing member, 17 . . . positioning member, 18 . . . to-be-positioned member, 19 . . . grasping jig, 20 (20a to 20c) . . . cutting tool
Summary of Exemplary Embodiment
Referring to the figure, for example, the image forming apparatus includes: an image carrier 1 which holds an image; a developing device 12 which visualizes an electrostatic latent image formed on the image carrier 1, by means of a developer; a transferring device 13 which transfers the image visualized by the developing device 12, to a transfer medium 15; and a cleaning device 14 which cleans a residual developer that, after the transferring by the transferring device 13, remains on the image carrier 1.
The image carrier 1 may be single. Alternatively, a plurality of image carriers may be disposed respectively for a plurality of color components, or commonly for a part of the color components.
In an example where the image carrier 1 is a photosensitive member, a charging device 11 which charges the image carrier 1, and a latent image writing device which writes an electrostatic latent image on the charged image carrier 1 by means of light may be used as a latent image forming element which forms an electrostatic latent image on the image carrier 1. In a case where the image carrier 1 is a dielectric member, the charging device 11 which charges the image carrier 1, and a latent image writing device which writes an electrostatic latent image on the charged image carrier 1 by means of ions may be used. In a further case where the image carrier has a form in which pixel electrodes are arranged in a matrix on a movable support member, a latent image voltage corresponding to an image signal is applied to each of the pixel electrodes to form an electrostatic latent image.
The transfer medium 15 may be of course a final medium such as a recording member, or alternatively an intermediate transferring member to which an image is temporarily transferred before the image is transferred to a recording member.
In the exemplary embodiment, as shown in
The cut surface 9a which is formed on the inner circumference of the tubular portion 6 is formed in a dimension which enables clearance-fitting to the driving shaft 4. The cut surface 9b which is formed on the outer circumference of the tubular portion 6 is used as a positioning reference plane for positioning a functional member 10 (see
The cut surface 9c which is disposed on the outer circumference of the to-be-fitted portion 7 is formed so as to be interference-fitted to the inner circumferential surface of the cylindrical body 2.
On the outer circumference of the to-be-fitted portion 7, an adhesive agent applying surface which is smaller in diameter than the cut surface 9c may be disposed on the tip end side with respect to the cut surface 9c, or, from the viewpoint of smoothly fitting the to-be-fitted portion 7 to the cylindrical body 2, a guide surface 7a which is smaller in diameter than the cut surface 9c may be disposed as a guide in the fitting into the cylindrical body 2, on the tip end side with respect to the cut surface which is disposed on the outer circumference of the to-be-fitted portion 7.
In the exemplary embodiment, the end cover parts 3 may be produced in the following manner. As shown in
From the viewpoint that the roundness of each of the end cover parts 3 is made accurate, particularly, a wider portion of the end cover part 3 is preferably grasped in order to improve the accuracy of centering by the grasping jig 19. For example, preferably, the grasping jig 19 grasps a portion of the cover member 5 on the tip end side with respect to a place of the to-be-fitted portion 7 where the cut surface is to be formed, and, on the inner and outer circumferences of the tubular portion 6 and the outer circumference of the to-be-fitted portion 7, the cut surfaces 9 (9a to 9c) are formed by the cutting tools 20 (20a to 20c) while the cover member 5 is grasped by the grasping jig 19 and kept not to be separated therefrom.
The pair of end cover parts 3 (3a, 3b) which close the both ends of the cylindrical body 2 may be fitted into the cylindrical body 2 with any positional relationship. From the viewpoint that the rotation accuracy of the cylindrical body 2 is maintained more satisfactorily, preferably, they close the both ends of the cylindrical body 2 with an angular relationship in which the eccentricity amount in the rotation of the cylindrical body 2 with respect to the reference position is not increased.
Furthermore, the above-described image carrier 1 may be singly used in the image forming apparatus, or may be used as an image forming assembly.
The image forming assembly may include at least the above-described image carrier 1, and the developing device 12 which visualizes an electrostatic latent image held on the image carrier 1, by means of a developer, and these devices may be incorporated in a common case member (not shown).
The common case member may of course have a configuration in which the member is single, or may include a configuration where a plurality of case members are correlatingly integrated with one another.
In a typical image forming assembly, for example, the developing device 12 is pressed toward the image carrier 1, and uses the cut surfaces 9b disposed on the outer circumferences of the tubular portions 6 of the end cover parts 3, as positioning reference planes, the positioning members 17 are disposed through the bearing members 16 with respect to the positioning reference planes on the sides of the end cover parts 3, and the to-be-positioned members 18 which butt against the positioning members 17 are disposed on the side of the developing device 12.
In another typical configuration of the image forming assembly, the case member is positioned with reference to the cut surfaces 9 (for example, 9b) of the end cover parts 3, and a charging device positioning portion (not shown) which can position the charging device 11 for charging the image carrier 1 may be disposed in the case member.
Also in an image forming apparatus having a configuration in which the image carrier 1 is not incorporated in the image forming assembly, by contrast, the image carrier 1 and the developing device 12 may use the cut surfaces 9b disposed on the outer circumferences of the tubular portions 6 of the end cover parts 3, as positioning reference planes, the positioning members 17 may be disposed through the bearing members 16 on the positioning reference planes on the side of the end cover parts 3, and the to-be-positioned members 18 which butt against the positioning members 17 may be disposed on the side of the developing device 12.
In an image forming apparatus having a configuration including the charging device 11 for charging the image carrier 1, the charging device 11 may use the cut surfaces 9b disposed on the outer circumferences of the tubular portions 6 of the end cover parts 3, as positioning reference planes, and a positioning portion against which a to-be-positioned portion of the charging device 11 butts may be disposed on a member (for example, the case member) which is positioned to the positioning reference planes.
From the viewpoint that, irrespective of whether the image carrier 1 is incorporated in the image forming assembly or not, the accuracy of the position of the image carrier 1 is maintained to a high level, in a configuration of the image forming apparatus in which a cleaning device 14 that cleans the image carrier 1 is disposed, preferably, the cleaning device 14 has a plate-like cleaning member which is pressingly contacted with the image carrier 1, and the image carrier 1 is shifted to one side in a predetermined direction.
Although, in Summary of exemplary embodiment, the end cover parts 3 which close the both ends of the image carrier 1 used in the image forming apparatus have been described, the invention is not restricted to this. The invention may be applied also to the end cover parts 3 which close the both ends of the cylindrical body 2 that does not hold an image.
—Whole Configuration of Image Forming Apparatus—
Referring to the figure, the image forming apparatus 30 includes: a drum-like photosensitive member 31 which functions as an image carrier; a charging device 32 which charges the photosensitive member 31; an exposing device 33 which writes an electrostatic latent image by means of light on the photosensitive member 31 that is charged by the charging device 32; a developing device 34 which visualizes the electrostatic latent image written on the photosensitive member 31, by means of a developer (toner); a transferring device 35 which transfers the image that is visualized by the developing device 34, to a recording member 38; a cleaning device 36 which cleans away a residual developer that, after the transfer process is performed by the transferring device 35, remains on the photosensitive member 31; and a charge adjusting device 37 which is opposed to the photosensitive member 31 positioned between the cleaning device 36 and the transferring device 35, and which adjusts the charge polarity of the residual developer to the original one. The transferred image transferred to the recording member 38 is fixed by a fixing device which is not shown, and then discharged.
For example, the charging device 32 has a charging container 321, and charging wires 322 and a grid electrode 323 are disposed as charging members in the charging container 321. The charging device also has cleaning tools 324 (see
The developing device 34 has a developing container 341 which is opened in the side of the photosensitive member 31, and which houses a two-component developer containing a toner and a carrier. A developing roll 342 which can hold and convey the developer is placed in a place of the developing container 341 which is opposed to the photosensitive member 31. In the developing container 341, on the side of the back face of the developing roll 342, stirring and conveying members 343, 344 which stir and convey the developer in order to frictionally charge the toner are disposed, for example, in a vertically manner. The developer which is stirred and conveyed by the stirring and conveying members 343, 344 is passed to the developing roll 342 through an auxiliary conveying member 345. The developer which is held on the developing roll 342 is subjected to layer thickness regulation by a layer thickness restricting member (not shown), and then supplied to the developing region opposed to the photosensitive member 31. The developing device 34 is not limited to have the above-described two-component developer system, and may be adequately selected to have any system such as the one-component developer system.
The cleaning device 36 has a cleaning container 361 which is opened in the side of the photosensitive member 31, and which houses the residual developer. In the opening of the cleaning container 361, a plate-like cleaning member 362 such as a blade or a scraper is disposed on the downstream edge in the rotation direction of the photosensitive member 31, a brush- or roll-like rotary cleaning member 363 is disposed upstream from the plate-like cleaning member 362 in the rotation direction of the photosensitive member 31, and a sealing member 364 for sealing is disposed on the upstream edge in the rotation direction of the photosensitive member 31, in the opening of the cleaning container 361. Furthermore, a recovery conveying member 365 for discarding a cleaned waste developer is disposed in the cleaning container 361. Also the cleaning device 36 is not limited to this, and may be adequately selected.
—Image Forming Assembly—
In the exemplary embodiment, the image forming apparatus 30 has an image forming assembly 40 which is detachable with respect to an apparatus case (not shown).
The image forming assembly 40 has a photosensitive member assembly (photosensitive member unit) 41 shown in
<Photosensitive Member Assembly>
In the photosensitive member assembly 41, as shown in 4 and 6 to 9, the charging device 32, the charge adjusting device 37, and the cleaning device 36 are arranged in the periphery of the photosensitive member 31, and supported by a supporting frame 50. The reference numeral 51 (see
As shown in
In the exemplary embodiment, as shown in
In the exemplary embodiment, case members 72 which respectively support both end portions of the photosensitive member 31 are disposed, and each of the case members 72 has a substantially C-like receiving portion 721 which surrounds the annular portion 711 of the corresponding developing positioning member 71.
In portions of each of the case members 72 opposed to the charging device 32, as shown in
In the exemplary embodiment, the three positioning protrusions 81 to 83 are disposed. Alternatively, one positioning protrusion may be disposed in each of the both longitudinal ends of the charging device 32.
<Flange Configuration>
In the exemplary embodiment, each of the flanges 61, 62 which close the both ends of the photosensitive member 31 includes a cover member 100 which is die-molded by a glass fiber filled synthetic resin (for example, glass fiber filled polycarbonate), and which is then subjected to a cutting process. In the basic configuration of the cover member 100, as shown in
The outer circumference of the to-be-fitted portion 103 is stepped, and has: a to-be-fitted face 111 which is interference-fitted to the inner circumferential surface of the photosensitive drum 60; an adhesive agent applying surface 112 which is adjacent to the tip end side of the to-be-fitted face 111 to be smaller in diameter than the to-be-fitted face 111, and to which an adhesive agent is to be applied; and a guide surface 113 which is adjacent to the tip end side of the adhesive agent applying surface 112 to be smaller in diameter than the adhesive agent applying surface 112.
The adhesive agent applying surface 112 is configured so that a gap of about 0.05 mm is ensured with respect to the inner circumferential surface of the photosensitive drum 60.
In the exemplary embodiment, as shown in
On each of the inner circumferences of the tubular portions 101 of the flanges 61, 62, recesses 131, 132 are disposed across the cut surface 121 so that gaps are formed between the inner circumference and the driving shaft 63. The recesses 131, 132 are formed as inclined portions 133, 134 in each of which the inner circumferential section shape of the tubular portion 101 is expanded as advancing toward the corresponding end of the tubular portion 101.
On the other hand, the flange 61 (as required, referred to as the front flange) which is located in the front side of the image forming apparatus, and the flange 62 ((as required, referred to as the rear flange) which is located in the rear side are configured in slightly different manners.
In the front flange 61 in the exemplary embodiment, as shown in
By contrast, in the rear flange 62, as shown in
<Developing Assembly>
In the exemplary embodiment, as shown in
The reference numeral 162 denotes a driving motor which drives the developing roll 342, etc.
In the developing device 34 in the exemplary embodiment, as shown in
Next, the configuration of the vicinity of the photosensitive member 31 in the image forming apparatus of the exemplary embodiment is schematically shown in
Referring to the figure, the rotary wobbling motion of the photosensitive member 31 is very small, so that rotation of the photosensitive member 31 is stabilized, and the relative position between the photosensitive member 31 and a peripheral functional member (for example, the developing device 34 or the charging device 32) is accurately maintained.
This mainly depends on the configurations of the flanges 61, 62. In the exemplary embodiment, the flanges 61, 62 can be obtained by the production method shown in
—Method of Producing Flange—
Production Step I:
As shown in
At this time, the basic shapes of the flanges 61, 62 are obtained as the cover member 100 having the tubular portion 101, the flange-like portion 102, and the to-be-fitted portion 103.
Production Step II:
The cover members 100 of the flanges 61, 62 which have undergone Production step I are subjected to a cutting process as Production step II as shown in
At this time, Production step II may be performed in the following manner. The cover member 100 is grasped by a grasping jig 200 such as a chuck so as to be rotatable about a common reference central axis 230. On the inner and outer circumferences of the tubular portion 101 of the cover member 100, and the to-be-fitted face 111 on the outer circumference of the to-be-fitted portion 103, thereafter, the cut surfaces 120 (specifically, 121 to 123) are sequentially formed by cutting tools 210 (specifically, 211 to 213) such as bites. The reference numeral 220 denotes a cutting control apparatus which controls driving of the grasping jig 200 and the cutting tools 210.
—Performance of Flange—
The flanges 61, 62 which are obtained by the above-described method have the performance such as shown in
Referring to the figure, the inner and outer circumferences of the tubular portion 101 of the cover member 100, and the to-be-fitted face 111 on the outer circumference of the to-be-fitted portion 103 are formed as the concentric cut surfaces 120 (specifically, 121 to 123) which are centered at the common reference central axis 230, and which have radii ra, rb, and rc, respectively. Therefore, they exert the following effects.
First, the cut surfaces 121 (120) of the inner circumferences of the tubular portions 101 and the driving shaft 63 are clearance-fitted to each other through the gap lengths O, respectively.
Second, the cut surfaces 122 (120) of the outer circumferences of the tubular portions 101 and the bearing members 70 are clearance-fitted to each other through the gap lengths O, and the developing positioning members 71 are contactingly placed in the rotation locked state on the bearing members 70, and butt against the to-be-positioned rolls 170 on the side of the developing device 34, respectively. While using the cut surfaces 122 as a positioning reference plane, therefore, the developing roll 342 of the developing device 34 is accurately positioned through the bearing members 70, the developing positioning members 71, and the to-be-positioned rolls 170, so that the distance between the developing roll 342 and the photosensitive member 31 is accurately maintained.
Third, the grid electrode 323 of the charging device 32 is positioned while the to-be-positioned portions 325 serving as the end supporting portions of the electrode butt against the positioning protrusions 81 to 83 of the case members 72. At this time, the case members 72 are attached in the rotation locked state to the peripheries of the annular portions 711 of the developing positioning members 71 through the substantially C-like receiving portions 721, respectively. While using the cut surfaces 122 (120) of the outer circumferences of the tubular portions 101 as a positioning reference plane, therefore, the grid electrode 323 of the charging device 32 is accurately positioned through the bearing members 70, the developing positioning members 71, the positioning protrusions 81 to 83 of the case members 72, and the to-be-positioned portions 325 serving as the end supporting portions of the grid electrode 323 of the charging device 32.
Fourth, the photosensitive drum 60 is interference-fitted to the cut surfaces 123 (120) which are the to-be-fitted faces 111 of the to-be-fitted portions 103 of the flanges 61, 62, and hence the photosensitive drum 60 is accurately rotated in accordance with the roundnesses of the cut surfaces 123 (120) of the flanges 61, 62.
Fifth, in the cleaning device 36 of the photosensitive member assembly 41, the plate-like cleaning member 362 is pressed against the photosensitive member 31. Even when the photosensitive member 31 is incorporated in a state where rattling may be caused in the photosensitive member assembly 41, therefore, the photosensitive member 31 is shifted to one side by the plate-like cleaning member 362, and hence backlash of the photosensitive member 31 due to the rattling is effectively suppressed.
—Shape of Flange in Die Molding—
In the flanges 61, 62 in the exemplary embodiment, as shown in
The recesses 131, 132 are obtained by secondarily processing the cut surfaces 123 (120) on the inner circumferences of the tubular portions 101. Before the secondary process of the cut surfaces 123 (120), however, it is necessary to select a shape in which a cutting process length δ is considered, as the shapes of the flanges 61, 62 in the die molding.
In the exemplary embodiment, as shown in
According to the configuration, even when the cut surfaces 123 (120) is secondarily processed, there arises no possibility that a level difference remains in the interfaces between the cut surfaces 123 (120) and the inclined portions 133, 134 of the recesses 131, 132.
By contrast, in the case where a rectangular sectional shape region is ensured by the degree corresponding to the cutting process length δ, for example, there is a possibility that, when the cutting process length δ is smaller than a specified value, a level difference is produced between the cut surfaces 123 (120) and the inclined portions 133, 134 of the recesses 131, 132.
—Placement Position of Recess—
In the exemplary embodiment, as shown in
In the exemplary embodiment, it is preferred that the recesses 131, 132 are disposed correspondingly with portions of the flanges 61, 62 on which external forces act from the radially outer side of the tubular portions 101.
In the exemplary embodiment, regions Fa corresponding to the bearing members 70 on which external forces act from the radially outer side of the tubular portions 101 are handled as external-force acting portions. Preferably, the recesses 131 are disposed so as to include the regions Fa corresponding to the bearing members 70.
In this case, even when an excessive radial load from the developing device 34 acts on the tubular portions 101 of the flanges 61, 62 through the to-be-positioned rolls 170, the developing positioning members 71, and the bearing members 70, for example, an external force due to the radial load is absorbed by the recesses 131 to be little transmitted to the driving shaft 63.
Furthermore, even when an excessive radial load from the charging device 32 acts on the tubular portions 101 of the flanges 61, 62 through the case members 72, the developing positioning members 71, and the bearing members 70, a situation similar to the above occurs.
Also portions of the tubular portions 101 which are coupled with the flange-like portions 102 are portions on which external forces act from the radially outer side of the tubular portions 101. In order to reduce the influences of the external forces from the portions of the tubular portions 101 which are coupled with the flange-like portions 102, therefore, it is preferred that the recesses 132 are disposed so as to include regions Fb corresponding to engaged portions of the tubular portions 101.
In this case, when it is assumed that the plate-like cleaning member 362 of the cleaning device 36 strongly butts against the photosensitive member 31, for example, there is a possibility that an excessive radial load from the to-be-fitted portions 103 of the flanges 61, 62 acts on the portions coupled with the tubular portions 101 through the flange-like portions 102. However, an external force due to the radial load is absorbed by the recesses 132 to be little transmitted to the driving shaft 63.
Although, in the exemplary embodiment, the recesses 131, 132 are disposed correspondingly with the whole region of the portions of the flanges 61, 62 on which external forces act from the radially outer side of the tubular portions 101, the recesses are not required to be disposed in the whole region.
—Assembling of Photosensitive Member—
In the case where the photosensitive member 31 is to be assembled, the adhesive agent is applied to the flanges 61, 62, and then the flanges are interference-fitted to the both ends of the photosensitive drum 60.
At this time, since the cut surfaces 120 (specifically, 121 to 123) of the flanges 61, 62 have an accurate roundness, it is not necessary to largely consider the relative positional relationships between the flanges 61, 62 in the both ends of the photosensitive drum 60.
Even when a cutting process based on the common reference central axis 230 is applied to the three places of each of the flanges 61, 62, however, the roundnesses of the flanges 61, 62 may include a small eccentric component depending on the processing accuracy of an apparatus for performing the cutting process.
In such a case, as shown in
In the exemplary embodiment, at this time, in the front flange 61, for example, the engaging recesses 143 for the electrically conductive plate springs 142 function as an index with respect to the reference position, and, in the rear flange 62, the air vent hole 152 functions as an index with respect to the reference position. As the angular relationship in which the eccentricity amount in the rotation of the photosensitive drum 60 is not increased, therefore, an angular relationship in which the index is positioned at θf with respect to the reference position is selected in the front flange 61, and that in which the index is positioned at θr with respect to the reference position is selected in the rear flange 62.
The foregoing description of the embodiments of the present invention has been provided for the purposes of illustration and description. It is not intended to be exhaustive or to limit the invention to the precise forms disclosed. Obviously, many modifications and variations will be apparent to practitioners skilled in the art. The embodiments were chosen and described in order to best explain the principles of the invention and its practical applications, thereby enabling others skilled in the art to understand the invention for various embodiments and with the various modifications as are suited to the particular use contemplated. It is intended that the scope of the invention defined by the following claims and their equivalents.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2009-283505 | Dec 2009 | JP | national |
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| Number | Date | Country |
|---|---|---|
| 3254833 | Nov 2001 | JP |
| Number | Date | Country | |
|---|---|---|---|
| 20110142493 A1 | Jun 2011 | US |
