End face polishing machine

Information

  • Patent Grant
  • 6736702
  • Patent Number
    6,736,702
  • Date Filed
    Thursday, August 15, 2002
    22 years ago
  • Date Issued
    Tuesday, May 18, 2004
    20 years ago
Abstract
An end face polishing machine having a polishing board supported on a machine body, and an optical fiber retaining jig, and adapted to polish a free end portion of an optical fiber retained by the jig, to the shape of a wedge by a polishing member fixed to the polishing board, the machine including an inspection unit adapted to take a picture image of a free end portion of the optical fiber retained by the jig, and ascertain the position of a core on an end face of the optical fiber.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




This invention relates to an end face polishing method for polishing a free end portion of an optical fiber to the shape of a wedge by an end face polishing machine.




2. Description of the Related Art




The connecting of a pair of optical fibers together in an abutted state has heretofore been done by a machine equipped with a semiconductor laser provided on the side of a free end of one optical fiber and adapted to emit the light received from the optical fiber, and a pair of optical systems adapted to turn the light from the semiconductor laser into a collimated beam and focus the beam on the other optical fiber.




In such a machine, it is necessary that the semiconductor laser and optical systems be arranged with a high accuracy with respect to the two optical fibers. When the positional accuracy of these parts arranged is low, an input loss becomes large.




Under the circumstances, a method of polishing a free end portion of one optical fiber to the shape of a wedge without providing a semiconductor laser at the free end of this optical fiber, and emitting from the polished end face the light identical with that from the semiconductor has been proposed.




When this optical fiber the free end portion of which is formed to the shape of a wedge is used, it is not necessary to carry out a position setting operation for disposing the semiconductor laser, so that a polishing machine assembling steps can be simplified.




It is necessary in such an optical fiber to set the eccentricity of a core thereof not higher than 1.0 μm. To meet the requirement, the free end portion of the optical fiber is polished to a certain extent by an optical fiber polishing machine, and the resultant optical fiber is then removed from the polishing machine to ascertain the polishing accuracy. Therefore, when the optical fiber polishing operation is restarted after setting the optical fiber on the polishing machine again, it is difficult to carry out an optical fiber-positioning operation, and the polishing accuracy is deteriorated due to a scatter of the position in which the optical fiber is set.




The repeated removing of the optical fiber from the polishing machine causes scratches on and the breakage of the optical fiber to occur, and the yield of polished products to decrease.




SUMMARY OF THE INVENTION




The present invention has been made in view of these circumstances, and provides an end face polishing method capable of improving the optical fiber polishing accuracy, reducing the optical fiber polishing time and simplifying the optical fiber polishing work.




The invention also provides an end face polishing machine equipped with a polishing board supported on a machine body and an optical fiber retaining jig, and being adapted to polish a free end portion of the optical fiber retained by the jig into the shape of a wedge by a polishing member fixed to the polishing board, the polishing machine including an inspection unit adapted to take a picture image of a free end portion of the optical fiber retained by the jig and ascertain the position of a core on an end face of the optical fiber.




The invention further provides an end face polishing method using a polishing board supported on an end face polishing machine body and an optical fiber retaining jig, and adapted to polish a free end portion of the optical fiber retained by the jig into the shape of a wedge with a polishing member fixed to the polishing board, the method being carried out by taking a picture image of the free end portion of the optical fiber by an inspection unit while light is being passed through the optical fiber, without removing the jig-fixed optical fiber from the jig, and regulating a polishing quantity of the optical fiber while ascertaining the position of a core on the end face of the optical fiber.











BRIEF DESCRIPTION OF THE DRAWINGS




The preferred embodiments of the present invention will be described with reference to the following drawings, wherein:





FIG. 1A

is a front view and

FIG. 1B

is a side view of the end face polishing machine in a first one of the present invention;





FIG. 2A

is a perspective view and

FIG. 2B

is a partially cutaway exploded view in perspective of a jig in the first mode of the present invention;





FIG. 3

is a sectional view showing a driving system for the end face polishing machine in the first mode of the present invention;





FIGS. 4A-4D

are views showing a polishing process carried out by the end face polishing machine in the first mode of the present invention; and





FIGS. 5A-5B

are views showing picture images of a free end portion of an optical fiber taken by an inspection unit, and

FIG. 5C

is a plan view of a polished optical fiber.











DETAILED DESCRIPTION OF THE INVENTION




The present invention resides in (1) an end face polishing machine provided with a polishing board supported on a machine body, and an optical fiber retaining jig, and adapted to polish a free end portion of the jig-retained optical fiber into the shape of a wedge by using a polishing member fixed to the polishing board, the machine including an inspection unit adapted to take a picture image of the free end portion of the jig-retained optical fiber and ascertain the position of a core on an end face of the optical fiber.




The invention also resides in (2) an end face polishing machine in accordance with (1) above, in which the jig in an optical fiber-retaining state can be moved to a position in which a free end portion of the optical fiber is pressed against the polishing board, and to a position in which an end face of the optical fiber is inspected by an inspection unit.




The invention further resides in (3) an end face polishing machine in accordance with (1) and (2) above, in which the inspection unit includes an image sensor for taking a picture image, and a display for showing thereon a picture image taken by the image sensor.




The invention further resides in (4) an end face polishing machine in accordance with any one of (1) to (3) above, in which the jig includes a contact surface formed at least a front end portion thereof out of a material the hardness of which is higher than that of the optical fiber polishing member, provided at an angle equal to that of the wedge-shaped free end portion of the optical fiber, and slidingly engaged with the polishing member; and an optical fiber insert hole extending through the jig in the axial direction thereof, opened in a free end of the contact surface, and adapted to retain the optical fiber inserted therein.




The invention further resides in (5) an end face polishing machine in accordance with (4) above, in which the jig is provided at the portion of the optical fiber insert hole which is on the side of a base end portion thereof with a member for retaining a core wire of the optical fiber thereon.




The invention further resides in (6) an end face polishing machine in accordance with (5) above, in which the retaining member includes an insert hole for the core wire of the optical fiber in which the core wire of the optical fiber is inserted and retained, and a restriction adapted to reduce the inner diameter of a part of the core wire insert hole, the core wire of the optical fiber being clamped by the restriction.




The invention further resides in (7) an end face polishing method using a polishing board supported on an end face polishing machine body, and an optical fiber retaining jig, and adapted to polish a free end portion of the optical fiber retained by the jig to the shape of a wedge by a polishing member fixed to the polishing board, the method including the steps of taking a picture image of the free end portion of the optical fiber by an inspection unit with the light passed through the optical fiber, without removing the jig-fixed optical fiber from the jig; and regulating a polishing quantity of the surface of the free end portion of the optical fiber while ascertaining the position of a core on the end face of the optical fiber.




The invention further resides in (8) an end face polishing method in accordance with (7) above, in which the ascertaining of the polishing quantity of the free end portion of the optical fiber is done by the inspection unit by moving the optical fiber retaining jig relatively to the polishing board.




The invention further resides in (9) an end face polishing method in accordance with (7) above, in which the position of the core is estimated on the basis of the symmetric property of the picture image.




The invention further resides in (10) an end face polishing method in accordance with (7) above, in which the light passed through the optical fiber is a laser beam.




According to the invention constituted as described above, a polishing operation can be carried out as the position of a core in a free end portion of an optical fiber is ascertained, without removing the optical fiber from a jig. This enables the optical fiber to be polished with a high accuracy by regulating an optical fiber polishing rate. Therefore, a polishing process can be simplified, and the polishing time can be reduced.




DESCRIPTION OF THE PREFERRED EMBODIMENTS




The modes of embodiment of the present invention will now be described in detail on the basis of what are shown in the drawings.




Mode 1 of Embodiment





FIG. 1A

is a front view and

FIG. 1B

is a side view of an end face polishing machine in a mode 1 of embodiment of the present invention, and

FIG. 2

a perspective view of a jig in the mode 1 of embodiment and a partially cutaway exploded view in perspective of a jig in the mode 1 of embodiment.




As shown in the drawings, an end face polishing machine


10


according to the present invention includes a machine body


11


having a polishing board


12


provided so that the polishing board can be rotated and turned freely, a jig


30


retaining an optical fiber thereby, a support mechanism


60


supporting the jig


30


so that the jig can be moved freely toward the polishing board


12


, and an inspection unit


70


for ascertaining the position of a core on a free end portion of the optical fiber.




No special limitations imposed on the design of the jig


30


as long as the jig


30


as long as the jig is capable of retaining the optical fiber and can ring the free end portion thereof into contact with a polishing member


12




a


supported on the polishing board


12


. In this embodiment, the jig includes, as shown in

FIGS. 2A and 2B

, a square pole type jig body for retaining a core wire of the optical fiber inserted and held therein, and a fastening member


50


provided on an outer circumference of the retaining member


40


.




The jig body


31


has a square pole-like shape, and is provided with an optical fiber-inserting-and-holding hole


32


in a substantially central portion thereof so as to extend in the lengthwise direction thereof.




The jig body


31


is provided at its free end portion thereof with an engagement portion


34


formed by two contact surfaces


33


, at free ends of which the optical fiber insert hole


32


is opened, is provided so as to incline at an angle equal to that of a wedge-shaped free end portion of the optical fiber.




The engagement portion


34


, which slidingly contacts the optical fiber polishing member


12




a


, of this jig body


31


is made of a material the hardness of which is higher than that of the polishing member


12




a


so that the engagement portion is not polished when the engagement portion slidingly contacts the polishing member


12




a


, which is made of, for example, a polishing stone, an elastic stone or an abrasive sheet and a polishing liquid. Therefore, the angle of inclination of each of the contact surfaces


33


with respect to the optical fiber insert hole


32


may be determined suitably depending upon the angle to which the free end portion of the optical fiber is finished to a wedge-like shape.




The optical fiber is made of, for example, glass or a plastic material, while the polishing member


12




a


of a polishing stone, an elastic stone or a polishing sheet and a polishing liquid is made of, for example, cerium oxide, silica and zirconia. Therefore, at least the engagement portion


34


is formed of a material, for example, zirconia or alumina. In this mode of embodiment, the whole of the jig body


31


is formed of alumina.




The jig body


31


is provided at a base end portion thereof with the retaining member


40


adapted to retain an optical fiber core wire inserted therein which is formed by providing a coat on an outer circumference of the optical fiber.




The retaining member


40


has a cylindrical shape, and an optical fiber core wire insert hole


41


through which the optical fiber core wire can be inserted so as to extend in the axial direction thereof. The fastening member


50


is screwed on an outer circumference of the base end portion of the retaining member.




A free end portion of this retaining member


40


is fitted in an engagement hole


35


provided in the base end portion of the jig body


31


, and having an inner diameter larger than the inner diameter of the optical fiber insert hole


32


. Thus, the retaining member is fixed with the optical fiber insert hole


32


and optical fiber core wire insert hole


41


in a mutually communicating condition.




The base end portion of the retaining member


40


constitutes a tapering restriction


42


the diameter of which decreases gradually toward a base end thereof. This restriction


42


is provided with a plurality of slits


43


extending in the axial direction thereof.




In such a retaining member


40


, the restriction


42


provided with the slits


43


is elastically deformed toward the optical fiber core wire insert hole


41


, and thereby grips the optical fiber core wire. The material for the retaining member


40


is not specially limited as long as the restriction


42


is elastically deformed and can grip the optical fiber core wire.




Since the fastening member


50


is screwed on an outer circumference of the base end portion of the retaining member


40


, a male thread


44


engaged with the fastening member


50


is provided in the same outer circumference.




The fastening member


50


is made of a cylindrical body which has an inner diameter substantially equal to the diameter of the outer circumference of the retaining member


40


, and which is provided therein with an insert hole


52


in which a female thread


51


engaged with the male thread


44


of the retaining member


40


is formed. The insert hole


52


is provided at one end thereof with a pressure portion


53


having an inner diameter smaller than that of the insert hole


52


.




When this fastening member


50


is screwed on the outer circumference of the retaining member


40


, the pressure portion


53


slidingly contacts an outer surface of the restriction


42


of the retaining member


40


, elastically deforms the restriction


42


toward the optical fiber core wire insert hole


41


, and thereby retains the optical fiber core wire.




Such a jig


30


enables the optical fiber alone to be polished at an angle equal to that of the contact surface


33


by bringing an inclined surface of the engagement portion


34


of the jig body


31


into sliding contact with the polishing member


12




a


without polishing the engagement portion


34


. Thus, the free end portion of the optical fiber can be polished with a high accuracy.




The support mechanism


60


supporting such a jig


30


will now be described.




As shown in

FIGS. 1A and 1B

, the machine body


11


is provided with the support mechanism


60


which has a support portion


61


extended in a position opposed to the polishing board


12


, and which includes a high-speed table


62


provided on this support portion


61


so that the feed table can be moved toward the polishing board


12


, and a precision feed table


63


held on this high-speed feed table


62


so that the jig


30


can be turned in the radial direction of the optical fiber.




The high-speed feed table


62


can be roughly moved toward the polishing board


12


by operating a high-speed feeding handle


64


provided on the support portion


61


.




The precision feed table


63


is held on the high-speed feed table


62


so that the precision feed table can be moved in the vertical direction of the polishing board


12


. The precision feed table can be moved finely toward the polishing board


12


by a regulator


65


including a micrometer head provided on the high-speed table


62


.




The precision feed table


63


is provided with a rotary member


66


to which a side surface of the jig


30


is fixed. This rotary member


66


is adapted to rotationally move the jig


30


with respect to the polishing board


12


in the radial direction of the optical fiber. Thus, the jig can be moved to a polishing position in which the free end portion of the optical fiber retained by the jig


30


is pressed against the polishing board


12


, and to a position in which the position of the core on the end face of the optical fiber is ascertained by the inspection unit


70


.




When such a precision feed table


63


is pressed against the polishing board


12


by the regulator


65


, the free end portion of the optical fiber and the contact surface


33


of the jig


30


are pressed against the polishing board


12


under a predetermined level of pressure, and the free end portion of the optical fiber is thereby polished.




Since the rough and fine movements of the jig


30


can be made easily by the high-speed feed table


62


and precision feed table


63


, the positioning movement of the jig


30


can be made in a short period of time, and a fine adjustment of the pressure at which the free end portion of the optical fiber and the contact surface


33


of the jig


30


are pressed against the polishing board


12


can be carried out easily.




The structure of the inspection unit


70


is not specially limited as long as the device can take a picture image of the free end portion of the optical fiber and ascertain the position of the core on the free end face of the optical fiber. The inspection unit


70


in, for example, this mode of embodiment is provided with the image sensor


71


, such as CCD adapted to take a picture image of the free end portion of the optical fiber retained by the jig


30


, and a display (monitor)


72


connected to this image sensor


71


and displaying the picture image taken by the image sensor


71


.




When according to this inspection unit


70


the rotary member


66


retaining the jig


30


is turned with the light passed through the optical fiber during the polishing of the free end portion of the optical fiber, the position of the core on the end face of the optical fiber can be ascertained without removing the optical fiber from the jig


30


. Since the regulating of the quantity of polishing the free end portion of the optical fiber to the shape of a wedge can thus be done as the position of the core is ascertained, the polishing accuracy can be improved, and the polishing time can be reduced.




Since the inspection of the free end portion of the optical fiber by the inspection unit


70


can be carried out without removing the optical fiber from the jig


30


, the occurrence of scratches on a polished surface of the optical fiber and the breakage of the same fiber can be prevented.




The structure of the inspection unit


70


is not specially limited as long as the inspection unit can take a picture image of the free end portion of the optical fiber and ascertain the position of the core on the end face of the optical fiber. For example, a visual ascertainment device, such as a magnifying glass may be used as the inspection unit


70


.




A driving system for such an end face polishing machine will now be described.

FIG. 3

is a sectional view of a principal portion of the end face polishing machine in the mode 1 of embodiment.




As shown in

FIG. 3

, a central portion of a first self-axis-rotation transmission board


14


is fixed to a rotary shaft of a self-axis-rotating motor


13


, and a plurality of first connecting pins


15


are fixed to the portions of the first self-axis-rotating board


14


which are on a circle concentric with the center of rotation of the same rotating board. These first connecting pins


15


are fixed to the portions of opposed rotation transmission boards


16


which are on a circle eccentric with respect to the center thereof, in such a manner that the rotation transmission boards


16


can be rotated. Second connecting pins


17


are fixed to the portions of the rotation transmission boards


16


which are on a circle eccentric with respect to the center of rotation of the rotation transmission boards


16


. Each of these second connecting pins


17


is joined to a second self-axis-rotation transmission board


18


so that this transmission board can be rotated.




A revolution motor


19


is mounted on a rotary shaft thereof with a driving gear


20


at a central portion thereof, and a driven gear


21


is meshed with this driving gear


20


. This driven gear


21


is mounted fixedly on an outer circumference of a lower portion of a revolution transmission shaft


22


, and a bearing portion


23


of the machine body


11


is fitted around an outer circumference of an upper portion of this revolution transmission shaft


22


. A self-axis-rotating shaft


24


is fitted rotatably in the portion of this revolution transmission shaft


22


which is offset by a predetermined distance from the center of rotation of the revolution transmission shaft


22


. A lower end portion of this self-axis-rotating shaft


24


is joined fixedly to a central portion of the second self-axis-rotation transmission board


18


.




An upper end portion of the self-axis-rotating shaft


24


is connected to the polishing board


12


via a joint member


25


, and, moreover, the polishing member


12




a


, such as a polishing sheet is fixed on an upper surface portion of the polishing board


12


.




The operation of the end face polishing machine will now be described.




First, concerning a revolution motion of the polishing machine, the revolution motor


19


is driven as shown in

FIG. 3

, to rotate the revolution transmission shaft


22


via the gears


20


,


21


, and the polishing board


12


then makes a revolution motion by a quantity corresponding to a predetermined quantity of eccentricity. Although the self-axis-rotating shaft


24


exists in the revolution transmission shaft


22


, the rotation transmission board


16


rotates around the first connecting pins


15


in the same phase as the rotation of the revolution transmission shaft


22


owing to the provision of the plural rotation transmission boards


16


between the shaft


24


and first self-axis-rotation transmission board


14


. Accordingly, even when the first self-axis-rotation transmission board


14


is stopped or rotated, the rotation of the revolution transmission shaft


22


is not restricted.




Concerning the self-axis-rotation of the polishing machine, the self-axis-rotating motor


13


is driven to cause the first self-axis-rotation transmission board


14


to be rotated. Since the first connecting pins


15


are provided on a circle concentric with the center of the first self-axis-rotation transmission board


14


, these pins follow the same orbit as mentioned above. Although the self-axis-rotating shaft


24


is offset from the axis of the revolution transmission shaft


22


by a predetermined distance, it is connected to the first self-axis-rotation transmission board


14


via the rotation transmission boards


16


, so that a rotation the frequency of which is equal to that of the rotation of the first self-axis-rotation transmission board


14


is transmitted to the self-axis-rotating shaft


24


.




Owing to such rotational movements of the revolution transmission shaft


22


and self-axis-rotating shaft


24


, the polishing board


12


revolves as it rotates round its own axis.




The jig


30


to which a multi-core optical fiber in this mode of embodiment fixed is moved toward the polishing board


12


by the support mechanism


60


, and pressed at the end face thereof against the same board


12


. This enables the free end portion of the optical fiber to be polished with a high accuracy.




A series of steps of polishing the optical fiber by using such an end face polishing machine will now be described in detail.

FIG. 4

is a plan view of the jig, polishing board and inspection unit used in the polishing steps in this mode of embodiment, and

FIG. 5

shows picture images obtained by the inspection unit, and a plan view of the polished optical fiber.




As shown in

FIG. 4A

, one square surface of the wedge-shape is formed on the free end portion of the optical fiber


1


. In more detail, the jig


30


to which the optical fiber


1


is fixed is moved by the support mechanism


60


and engaged with the polishing board


12


, a polishing operation being then carried out. After the polishing operation is carried out, the free end portion of the optical fiber


1


is washed with distilled water to remove the polishing grains and dust therefrom, and the resultant product is dried with the air.




As shown in

FIG. 4B

, the jig


30


is moved by turning, and the polished condition of the surface being polished of the optical fiber


1


is ascertained by the inspection unit


70


.




In this mode of embodiment, the free end surface of the optical fiber


1


is moved to a position opposed to the image sensor


71


, by turning the rotary member


66


to which the jig


30


is fixed, as a 950 nm laser beam is passed through the optical fiber


1


. As shown in

FIG. 5A

, a far field pattern is shown on the display


72


, and thereby show the position of the core


2


of the optical fiber


1


. With reference to what is shown on the display, it is ascertained that the square surface of the wedge-shaped portion comes to the center of the core


2


of the optical fiber


1


.




When such polishing and ascertaining operations are carried out repeatedly, the square surface of the wedge-shape can be formed with a high accuracy.




As shown in

FIG. 4C

, the other square surface is formed on the free end portion of the optical fiber


1


by turning the jig


30


, and the wedge-shaped end portion is thereby made.




In this case, the free end surface of the optical fiber


1


is also moved to a position opposed to the image sensor


71


as shown in

FIG. 4D

, in the same manner as in the ascertaining operations mentioned above, by turning the rotary member


66


with the light passed through the optical fiber


1


. The position of the core


2


of the optical fiber


1


is shown on the display


72


as shown in FIG.


5


B. With reference to what is shown on the display, it is ascertained that the wedge-shaped end portion is formed so that the center of the core


2


of the optical fiber


1


is sharpened. When the position of the center of the core


2


of the optical fiber


1


and the center of the wedge-shaped end portion, i.e. the position of an apex of the wedge-shaped end portion agree with each other, a profile of the laser beam comes to have an elliptic shape symmetric with respect to the longer and shorter axes thereof. When the central position of the core


2


of the optical fiber and the center of the wedge-shaped end portion deviate from each other, the profile of the laser beam becomes asymmetric, and the slippage of the position can be ascertained by the picture image.




Thus, the free end portion of the optical fiber


1


can be formed to the shape of a wedge as shown in

FIG. 5C

by easily controlling the polishing quantity by repeatedly carrying out the polishing and ascertaining operations for the second-mentioned square surface as well of the wedge-shaped end portion. The center of the core of the optical fiber and that of the wedge-shaped end portion could be set close to each other within the range of plus or minus 0.5 μm.




In such a series of polishing steps, the free end portion of the optical fiber


1


can be formed to a wedge-like shape without removing the optical fiber


1


from the jig


30


. Therefore, it is possible to prevent the occurrence, which is ascribed to the re-fixing of the optical fiber to the jig, of deterioration of the polishing accuracy and scratches on the polished surface; carry out the polishing operation with a high accuracy; and simplify the polishing steps and reduce the polishing time.




Another Mode of Embodiment




The mode 1 of embodiment has been described above. The basic constitution of the end face polishing machine and method is not limited to that described above.




In the polishing steps in the mode 1 of embodiment described above, the polishing quantity is regulated by ascertaining the position of the core


2


by the inspection unit


70


even when the first-mentioned square surface forming the wedge-shaped free end portion of the optical fiber


1


is polished. The polishing operation is not limited to that described above. When the polishing of the first-mentioned square surface to be obtained first of the wedge-shaped end portion is done beyond the axis of the optical fiber to a certain extent, the inspection time can be reduced so that the sharpened portion of the second-mentioned square surface to be obtained later of the wedge-shaped end portion comes to the center of the position of the core


2


, by only regulating the polishing quantity of the second-mentioned square surface to be polished later while inspecting this square surface by the inspection unit


70


.




In the mode 1 of embodiment described above, the self-axis rotating shaft


24


is provided as a driving system for the end face polishing machine


10


, in the position in the revolution transmission shaft which is offset from the axis of the revolution transmission shaft


22


by a predetermined distance. Special limitations are not placed on the driving system. For example, an end face polishing machine in which a revolution transmission shaft is provided in a self-axis-rotating shaft may also be employed.




According to the end face polishing method of the present invention described above, a machine provided with an inspection device for taking a picture image of a free end portion of an optical fiber retained by a jig and ascertaining the position of a core on a free end of the optical fiber is used, and a polishing quantity of the free end portion of the optical fiber is regulated as the free end portion is inspected by this inspection device. Therefore, the polishing accuracy can be improved, and the time needed to carry out the polishing work can be reduced. Moreover, since the ascertainment operation by the inspection unit is carried out without removing the optical fiber from the jig, the occurrence of scratches on the free end surface of the optical fiber and the breakage of the same fiber can be prevented.



Claims
  • 1. An optical fiber polishing machine comprising: a machine body; an optical fiber retaining jig supported by the machine body for retaining an optical fiber; a polishing board supported by the machine body and having a polishing member for polishing a free end of an optical fiber retained by the retaining jig into a desired shape; and an inspection unit for acquiring an image of the free end of the optical fiber retained by the retaining jig to enable a user to ascertain the position of a core at the free end of the optical fiber.
  • 2. A polishing machine according to claim 1; wherein the desired shape is a wedge shape.
  • 3. A polishing machine according to claim 1; wherein the retaining jig is movable between a first position at which the free end of the optical fiber is urged against the polishing member and a second position at which the free end of the optical fiber may be inspected by the inspection unit.
  • 4. A polishing machine according to claim 1; wherein location of the retaining jig at the second position places the free end of the optical fiber proximate an image sensor of the inspection unit.
  • 5. A polishing machine according to claim 1; wherein the inspection unit has an image sensor for acquiring the image and a display for displaying the image acquired by the image sensor.
  • 6. A face polishing machine according to claim 1; wherein the image is a far field pattern.
  • 7. A polishing machine according to claim 1; wherein the retaining jig has a contact surface having the desired shape and being formed at a front end portion of the retaining jig from a material having that is harder than the polishing member, the contact surface being urged against the polishing member to enable polishing of the free end of the optical fiber into the desired shape.
  • 8. A polishing machine according to claim 7; wherein the retaining jig further comprises an optical fiber insertion hole extending axially therethrough and having an opening in the contact surface for retaining the optical fiber with the free end face protruding through the opening.
  • 9. A polishing machine according to claim 8; wherein the retaining jig further comprises a retaining member proximate an end of the optical fiber insertion hole opposite the opening for retaining a core of the optical fiber.
  • 10. A polishing machine according to claim 9; wherein the retaining member has an insertion hole through which the core of the optical fiber is inserted and retained, and a restriction portion having a reduced inner diameter for clamping a portion of the core in the insertion hole.
  • 11. A method for polishing an end face of an optical fiber, comprising the steps of:inserting an optical fiber into an optical fiber retaining jig of a polishing machine so that a free end of the optical fiber extends beyond a contact surface of the retaining jig, the contact surface having a desired shape; urging the contact surface of the retaining jig against a polishing member and causing relative movement between the polishing member and the contact surface to polish the free end of the optical fiber into the desired shape; and acquiring an image of the free end of the optical fiber using an inspection unit while light is being passed through the optical fiber without removing the optical fiber from the retaining jig to enable inspection of the polishing progress of the free end portion of the optical fiber and determination of a position of a core on the end face of the optical fiber.
  • 12. A method for polishing an end face of an optical fiber according to claim 11; wherein the step of acquiring an image of the free end of the optical fiber comprises the step moving the retaining jig from a first position at which the end face is urged against the polishing member to a second position at which the end face is disposed proximate an image sensor of the inspection unit while the optical fiber is retained by the retaining jig.
  • 13. A method for polishing an end face according to claim 12; wherein the step of determining a position of the optical fiber core is performed based on a symmetric property revealed by the image.
  • 14. A method for polishing an end face according to claim 12; wherein the step of passing light through the optical fiber comprises passing laser beam light through the optical fiber.
Priority Claims (2)
Number Date Country Kind
2001-247103 Aug 2001 JP
2002-231039 Aug 2002 JP
US Referenced Citations (6)
Number Name Date Kind
5459564 Chivers Oct 1995 A
6157863 Chandler et al. Dec 2000 A
6273783 Kim Aug 2001 B1
6488567 Flanders et al. Dec 2002 B1
6582286 Minami et al. Jun 2003 B2
6636298 Bachelder et al. Oct 2003 B1