The present application is a 35 U.S.C. § 371 application of PCT/US17/30297 filed on Apr. 29, 2017 and entitled “End of Trailer Fairing for Improved Aerodynamic Performance.” PCT/US17/30297 is incorporated by reference herein in its entirety for all purposes.
The subject matter of the present invention relates to an end of trailer fairing that improves aerodynamic performance of the trailer. More particularly, the present application involves fairing that features a specific geometric shape that includes a trailing curved portion that meets at a point of tangency with a leading portion that is flat or curved with a large radius.
Trailers towed by trucks and similar apparatuses for transporting cargo can be large, unwieldy, and include geometries which invite inefficiencies during travel. One aspect of these inefficiencies concerns the aerodynamics of the trailer. In an effort to improve trailer aerodynamics, trailers have been built, supplemented, or retro-fitted with trailer skirts (or side skirts), devices affixed to the underside which limit air circulating in the empty space between the trailer's axles. By reducing the amount of airflow in this space, drag caused by turbulence is reduced and permits the trailer to be towed more efficiently, increasing the gas mileage and performance of the vehicle and its cargo. Other ways of improving aerodynamic performance of the trailer involves the provision of fairings to the end of the trailer. The fairings modify the airflow around or off of the end of the trailer to reduce drag. It is known to produce fairings that have a curved outer surface that extend from the leading edge of the fairing to the tailing edge of the fairing. These curved fairings change the airflow about the end of the trailer to reduce dragging force. Although capable of reducing some dragging force at the end of the trailer, additional fairing designs that can stabilize the airflow wake structure behind the trailer are desirable. As such, there remains room for variation and improvement within the art.
A full and enabling disclosure of the present invention, including the best mode thereof, directed to one of ordinary skill in the art, is set forth in the specification, which makes reference to the appended figures, in which:
The use of identical or similar reference numerals in different figures denotes identical or similar features.
Reference will now be made in detail to embodiments of the invention, one or more examples of which are illustrated in the drawings. Each example is provided by way of explanation of the invention, and not meant as a limitation of the invention. For example, features illustrated or described as part of one embodiment can be used with another embodiment to yield still a third embodiment. It is intended that the present invention include these and other modifications and variations.
The present invention provides for a back of the trailer fairing 10 that improves aerodynamic performance of the trailer 12 to reduce drag on the trailer 12 when a truck 72 is transporting the trailer 12. The fairing 10 can be a top fairing 68 that is attached to the top surface 36 of the trailer 12, or the fairing 10 may be a side fairing 70 attached to the side surface 34 of the trailer 12. In some instances, the trailer 12 can be provided with side fairings 70 on both of its sides 34, and with a top fairing 68 on its top surface 36. The fairing 10 features a leading airflow surface 14 that is either flat or has a radius that is very large, for example greater than 2000 millimeters. The leading airflow surface 14 meets a tailing airflow surface 20 at a meeting location 22, and a common tangent line 24 extends through the meeting location 22 and is tangent to both the leading airflow surface 14 and the tailing airflow surface 20 at this point. Air will travel over the leading airflow surface 14 and the tailing airflow surface 20 to result in an optimal reduction of drag on the trailer 12 during transport.
As shown in
With reference to
The leading airflow surface 14 has a leading edge 60 that is the forward most portion of the leading airflow surface 14 in the longitudinal direction 44. Forward of the leading edge 60 is an anchoring flange 42, but in other embodiments, for example as shown in the
The leading airflow surface 14 is positioned so that all of it is located within the angular range 16. In this regard, the angular range 16 is from 8 degrees to 14 degrees so that it is from 8 degrees to 14 degrees angled with respect to the top surface 36. The preferred orientation of the leading airflow surface 14 is from 11 degrees to 13 degrees. In the embodiment shown, the leading airflow surface 14 is 12 degrees. The leading airflow surface 14 is a flat surface that lies in a plane 38. It is therefore the case that the angular orientation of the leading airflow surface 14 does not change along its entire length in the longitudinal direction 44, and the entire leading airflow surface 14 is located within the angular range 16.
The leading airflow surface 14 ends at a meeting location 22 where it meets the tailing airflow surface 20. The tailing airflow surface 20 need not be completely located within the angular range 16. The tailing airflow surface 20 may be partially located within the angular range 16. The tailing airflow surface 20 is a curved surface that extends from the meeting location 22 to a tailing airflow surface terminal end 21. A flange of the top fairing 68 extends from the tailing airflow surface terminal end 21 to a terminal tailing end 30. The tailing airflow surface terminal end 21 is at the terminal end 74 or is forward of the terminal end 74 in the longitudinal direction 44. In other instances, the tailing airflow surface 20 extends to a terminal tailing end 30 of the fairing 10 and a flange as previously mentioned is not present. In the embodiment shown, the tailing airflow surface 20 is curved at a set amount so that the entire tailing airflow surface 20 has but a single radius 28. The radius 28 is in the range from 500 millimeters to 900 millimeters. In more preferred embodiments, the radius 28 is from 800 millimeters to 900 millimeters.
The leading airflow surface 14 and the tailing airflow surface 20 are oriented with respect to one another so that they share a common tangent line 24. The common tangent line 24 lies in the plane 38 that the flat leading airflow surface 14 also lies. The common tangent line 24 is also a tangent line to the tailing airflow surface 20 at the meeting location 22. It is therefore the case that the leading airflow surface 14 and the tailing airflow surface 20 both share a common tangent line 24 at the meeting location 22 between the leading airflow surface 14 and the tailing airflow surface 20. The meeting location 22 is the point of engagement between the leading airflow surface 14 and the tailing airflow surface 20 and in so far as the common tangent line 24 is common to both of these surfaces 14, 20 it is to be understood that both the leading airflow surface 14 and the tailing airflow surface 20 simultaneously exist at the meeting location 22. In this regard, since both surfaces 14, 20 exist at the meeting location 22, the common tangent line 24 is common to both the leading airflow surface 14 and the tailing airflow surface 20 so that these two surfaces 14, 20 share a common tangent line 24 at this meeting location 22. This arrangement affords airflow off of the leading airflow surface 14 to channel against the tailing airflow surface 20 with no disruption. The orientation of the leading airflow surface 14, and the size of the radius 28 and the common tangent line 24 results in a geometry of the top fairing 68 that causes air flow to travel over the top fairing 68 and around the rear of the trailer 12 to reduce dragging force while the truck 72 is hauling the trailer 12 to improve its fuel efficiency.
The leading air flow surface 14 is spaced from the top surface 36 so that a gap 52 is present and the portions of the top fairing 68 that are below or carry the leading air flow surface 14 are not in engagement with the top surface 36. The anchoring flange 42 is attached to the top surface 36 and may engage the top surface 36. The top fairing 68 has a frame 26 engages the top surface 36 and can be present to help reinforce the portions of the top fairing 68 that include the leading airflow surface 14 and the tailing airflow surface 20. The frame 26 is located below the leading air flow surface 14 in the vertical direction 48 and is not located below the tailing airflow surface 20. The frame 26 can be a separate component from the leading air flow surface 14 or may be simply a lower section of the leading air flow surface 14 and integrally formed with the leading air flow surface 14. The tailing airflow surface 20 is spaced from the top surface 36 from the meeting location 22 to the tailing airflow surface terminal end 21 at which point it may engage the top surface 36. The tailing air flow surface 20 could cover a rain gutter of the top surface 36 and does not extend beyond the terminal end 74 of the trailer 12.
It is to be understood that the frame 26 can be a component that is separate from the leading airflow surface 14 and the tailing airflow surface 20, or may be integrally formed with these surfaces 14, 20 and made of the same or different material than the surfaces 14, 20. The frame 26 may extend across and engage both of the surfaces 14, 20. If the surfaces 14, 20 include thickness and not just the outer surfaces that are measured, the frame 26 may still be present and the frame 26 could be part of these thicknesses even if the frame 26 is integrally formed with the surfaces 14, 20.
Another embodiment of the top fairing 68 is shown with reference to
The meeting location 22 occurs between the leading airflow surface 14 and the curved surface of the tailing airflow surface 20 that has the radius 28. The leading airflow surface 14 and the tailing airflow surface 20 are both curved and share a common tangent line 24 at the meeting location 22. The vertex 66 is located at the terminal end that is the forward most location of the top fairing 68. The leading airflow surface 14 engages the top surface 36. The top fairing 68 also includes a frame 26 that is rearward of the meeting location 22 in the longitudinal direction 44 and is located only under the tailing airflow surface 20. The frame 26 can be arranged as previously discussed and a repeat of this information is not necessary. The tailing airflow surface 20 contacts the terminal end 74 and extends beyond the terminal end 74 and is rearward of the trailer 12 in the longitudinal direction 44. In other embodiments, the tailing airflow surface 20 may not engage the terminal end 74. The various elements of the top fairing 68 can be modified or arranged in the manners previously discussed with reference to the top fairing 68 in
The frame 26 is shown attached to the top surface 36 with reference to
Another embodiment of the fairing 10 is illustrated in
The leading airflow surface 14 is again a flat surface that lies in a plane 38 and is completely contained from its leading edge 60 to the meeting location 22 within the angular range 16. The angular range 16 of the leading airflow surface 14 has a maximum range of degrees that are different than that as previously described with respect to the angular range 16 of the leading airflow surface 14 of the top surface 36. In this regard, the angular range 16 of the side fairing 70 is from 5 degrees to 9 degrees. Again, the angular range 16 is measured with respect to the side surface 34 such that 0 degrees is parallel to the side surface 34, 5 degrees is at a 5 degree angle to the side surface 34, 9 degrees is at a 9 degree angle to the side surface 34, and so on. The orientation of the angular range 16 is rearward in the longitudinal direction 44 in that the arms 62, 64 of the angular range 16 extend rearward in the longitudinal direction 44 from the vertex 66. In more preferred embodiments, the angular range 16 is from 6.2 degrees to 8.2 degrees. In a preferred embodiment, the angular range 16 is 7.2 degrees.
The entire leading airflow surface 14 is located within the angular range 16, and the leading airflow surface 14 has a common tangent line 24 with the tailing airflow surface 20 at the meeting location 22. The tailing airflow surface 20 is a single curved surface with a single radius 28. The tailing airflow surface terminal end 21 is located at the terminal tailing end 30 of the fairing 10 and is forward of the terminal end 74 in the longitudinal direction 44. The side surface 34 may translate to the terminal end 74 by way of a radius or curved corner, and the tailing airflow surface terminal end 21 and the terminal tailing end 30 may both be forward of this radius or curved corner in the longitudinal direction 44. The tailing airflow surface 20 has a radius 28 that is from 550 millimeters to 1050 millimeters. In more preferred embodiments, the radius 28 is from 884 millimeters to 984 millimeters. In a preferred embodiment, the radius 28 is 934 millimeters. Selection of a radius 28 within the listed ranges/distance provides airflow around the side fairing 70 to reduce drag, and this selection coupled with the tangency at the meeting location 22 along with the angle of the leading airflow surface 14 provides beneficial aerodynamic properties to the side fairing 70.
The frame 26 engages the side surface 34 and is located below the tailing airflow surface 20 and is not below the leading airflow surface 14. The frame 26 is spaced along the underside of the tailing airflow surface 20 so as to be spaced from both the meeting location 22 and the terminal tailing end 30 in the longitudinal direction 44. A gap 52 can be present to space the leading airflow surface 14 from the side surface 34 so that these surfaces 14, 34 do not engage one another.
The side fairing 70 is shown in another embodiment with reference to
The curved leading airflow surface 14 and the portion of the tailing airflow surface 20 at the meeting location 22 both have a common tangent line 24. Again, both surfaces 14 and 20 are considered to exist at the meeting location 22 and they are tangent to one another at this point. This tangency helps to direct the flow of air across the side fairing 70 at this location. The side fairing 70 also has a frame 26 that engages the side surface 34 and is inboard of most of the leading airflow surface 14 in the lateral direction 46 and is between and spaced from both the meeting location 22 and the leading edge 60 in the longitudinal direction 44. Although not shown on the left side 34 of the trailer 12, an additional side fairing 70 could be included and arranged in a similar manner as the one illustrated in
The frame 26 can be made of multiple sections that are contiguous with one another or that are spaced from one another and not in contact with one another.
The design of the top fairing 68 and the side faring 70 differ in that their angular ranges and their radii are different in magnitude from one another. As such, the fairing 10 disclosed may a leading airflow surface 14 with an angular range that is from 5 degrees to 14 degrees. The fairing 10 may have a curved tailing airflow surface 20 with a radius 28 that is in the range from 500 millimeters to 1050 millimeters. In this regard, should the tailing airflow surface 20 be constructed of multiple curved surfaces with each having its own radius, each of the radii would be in that disclosed range from 500 millimeters to 1050 millimeters.
Embodiments of the fairing 10 exist in which the fairing 10, regardless of whether the fairing 10 is the top fairing 68 or the side fairing 70, is located at or forward from the terminal end 74 in the longitudinal direction 44 when the fairing 10 is attached to the trailer 10. In this regard, although the fairing 10 may be right at the terminal end 74 in the longitudinal direction 44, no portion of the fairing 10 is located rearward of the terminal end 74 in the longitudinal direction 44. Still further, embodiments exist in which the fairing 10 is spaced some distance from the terminal end 74 forward in the longitudinal direction 44, and no portion of the fairing 10 is rearward to the terminal end 74 in the longitudinal direction 44.
While the present subject matter has been described in detail with respect to specific embodiments and methods thereof, it will be appreciated that those skilled in the art, upon attaining an understanding of the foregoing may readily produce alterations to, variations of, and equivalents to such embodiments. Accordingly, the scope of the present disclosure is by way of example rather than by way of limitation, and the subject disclosure does not preclude inclusion of such modifications, variations and/or additions to the present subject matter as would be apparent.
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PCT/US2017/030297 | 4/29/2017 | WO | 00 |
Publishing Document | Publishing Date | Country | Kind |
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WO2018/200007 | 11/1/2018 | WO | A |
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Number | Date | Country | |
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20210139084 A1 | May 2021 | US |