The present Application claims priority to United Kingdom Patent Application Serial No. 0721435.6, filed on Nov. 1, 2007, and entitled “Drillpipe Stop.” The aforementioned priority application is hereby incorporated by reference in its entirety into the present Application.
1. Field of the Disclosure
Embodiments disclosed herein generally relate to methods and apparatus to support and/or move an end of a tubular member. More specifically, embodiments disclosed herein relate to apparatus that are used to support a tubular member during assembly, such as oilfield tubular members that are disposed downhole.
2. Background Art
In oilfield exploration and production operations, various oilfield tubulars are used to perform important tasks, including, but not limited to, drilling the wellbore and casing the drilled wellbore. For example, a long assembly of drill pipes, known in the industry as a drill string, may be used to rotate a drill bit at a distal end to create the wellbore. Furthermore, after a wellbore has been created, a casing string may be disposed downhole into the wellbore and cemented in place to stabilize, reinforce, or isolate (among other functions) portions of the wellbore. As such, strings of drill pipe and casing are often connected together, end-to-end by threaded connections, where a female “pin” member of a first tubular is configured to threadably engage a corresponding male “box” member of a second tubular. The process by which the threaded connections are screwed together is called “making-up” a threaded joint and the process by which the connections are disassembled is referred to “breaking-out” the threaded joint. As would be understood by one having ordinary skill, individual pieces (or “joints”) of oilfield tubulars come in a variety of diameters, configurations, and lengths.
Referring to
When assembling a string of tubular members 111 together, the tubular members 111 may be removed from a pipe rack 112 and pulled towards an access opening 121, for example, a v-door, within the derrick 102 of the drilling rig 101. The tubular members 111 may be loaded onto a pipe ramp 125 adjacent to the access opening 121, in which a rigidly mounted end stop 131 may abut the ends of the tubular members 111 to support the tubular members 111 up against access opening 121. An elevator, for example 105 in
However, as tubular members 111 may vary in size and length as described above, if a selected tubular member 111 is too short (or long) for pipe ramp 125 (and rigidly mounted end stop 131) and therefore unable to reach access opening 121, drilling rig hands (i.e., crew members) may be required to place spacer blocks under a distal end of the tubular member 111 until elevator 105 is able to reach a proximal end of the tubular member 111 at access opening 121. Additionally, tubular members 111 may be cumbersome and/or difficult to handle because of their size, weight, and length such as when manually manipulating tubular members 111. Furthermore, the process of placing spacer blocks underneath a bottom of tubular members 111 consumes time, slowing production and therefore increasing drilling rig costs. Accordingly, there exists a need to increase the ability of the pipe rack (e.g., 112) and pipe ramp (e.g., 125) to prevent damage to tubular members when being assembled within a drilling rig and to be used with tubular members of varying lengths, sizes, and configurations, as may be common within the oilfield industry.
In a first aspect, embodiments disclosed herein relate to an adjustable end stop to support an end of a tubular member including at least one guide member, a collapsible member movably attached to the at least one guide member, and a drive mechanism to selectively position the collapsible member along the at least one guide member.
In another aspect, embodiments disclosed herein relate to an adjustable end stop to support an end of a tubular member including a movable abutment assembly comprising a collapsible member, and at least one guide member, wherein the abutment assembly is movably attached to the at least one guide member and configured to move along at least a portion of the at least one guide member.
In another aspect, embodiments disclosed herein related to an adjustable end stop to support an end of a tubular member including at least one guide member, a movable assembly attached to the at least one guide member, wherein the movable assembly is configured to move along at least a portion of the at least one guide member.
In another aspect, embodiments disclosed herein relate to an adjustable end stop to support an end of a tubular member including at least one guide member, a collapsible member attached to the at least one guide member, wherein the collapsible member is configured to collapse when the end of the tubular member engages the collapsible member in a first direction, and the collapsible member configured to resist collapsing when the end of the tubular member engages the collapsible member in a second direction.
In another aspect, embodiments disclosed herein relate to an adjustable end stop to support an end of a tubular member including a position adjustment mechanism, a movable assembly attached to the position adjustment mechanism, wherein the position adjustment mechanism is configured to displace the movable assembly, and the movable assembly configured to support the end of the tubular member.
In another aspect, embodiments disclosed herein relate to a method to make-up a first tubular with a second tubular including securing the first tubular with a drilling rig, adjusting an end stop to engage a first end of the second tubular, positioning the second tubular to the drilling rig, and making-up a threaded connection between the first and second tubulars.
In another aspect, embodiments disclosed herein relate to a method to assemble a plurality of tubulars to each other including positioning a first end of a first tubular adjacent to an end stop, adjusting the end stop to engage the first end of the first tubular, moving the first end of the first tubular with the end stop, positioning a second end of the first tubular adjacent to a drilling rig, and grasping the second end of the first tubular.
In another aspect, embodiments disclosed herein relate to an end stop to support an end of a tubular member including a collapsible member configured to operate between an open position and a closed position.
In another aspect, embodiments disclosed herein relate to a method to assemble a first tubular with a second tubular including traversing the second tubular across an end stop in a first direction, collapsing a collapsible member of the end stop with the second tubular in the first direction, and engaging the collapsible member to stop the second tubular from passing the end stop in a second direction.
Other aspects and advantages of the invention will be apparent from the following description and the appended claims.
Embodiments of the present disclosure will now be described in detail with reference to the accompanying Figures. Like elements in the various figures may be denoted by like reference numerals for consistency. Further, in the following detailed description of embodiments of the present disclosure, numerous specific details are set forth in order to provide a more thorough understanding of the claimed subject matter. However, it will be apparent to one of ordinary skill in the art that the embodiments disclosed herein may be practiced without these specific details. In other instances, well-known features have not been described in detail to avoid unnecessarily complicating the description.
In one aspect, embodiments disclosed herein generally relate to an end stop used to support an end of a tubular member. As used herein, when supporting a tubular member with the end stop, the end stop may be able to sustain at least a portion of the weight of the tubular member and/or provide assistance when moving the tubular member. For example, the end stop may provide enough support to substantially carry the tubular member, or the end stop may provide enough support to only carry and/or move a fraction of the weight of the tubular member. Further, the end stop may provide support to a tubular member by asserting a force upon the tubular member. For example, the end stop may assert a force against the end of the tubular member to assist the tubular member when moving or sliding adjacent to the drilling rig. The end stop may include a movable assembly having a collapsible member and/or one or more sloped members. A collapsible member may be disposed between the sloped members, and/or a collapsible member may be configured to rotate between an open position and a closed position. A collapsible member may also be biased, such as towards the closed position.
The end stop may further include one or more guide members. In such an embodiment, the ends of the movable assembly may then be attached to the guide members. The movable assembly may move along the length of the guide members, or at least along a portion of the length of the guide members. For example, the attachment of the movable assembly to the guide members may define a plane, in which the movable assembly may then move along this plane with respect to the guide members. Further, in some embodiments, the movable assembly may only include a collapsible member, in which the collapsible member may be configured to be movable between an open position and a closed position.
A drive assembly may also be included with the end stop, such as having the drive assembly disposed within one or more of the guide members, in which the drive assembly may move the movable assembly along the guide members. For example, the drive mechanism may include a chain drive, in which the chain drive may include a chain disposed about sprocket gears within or adjacent to the guide members. A carrier may then be connected to this chain, and a lug disposed upon the movable assembly may attach to the carrier of the drive chain mechanism, thereby attaching the movable assembly to the guide member. This drive chain mechanism may be electrically powered, hydraulically powered, pneumatically powered, or the like, and a chain tension adjuster may be used in conjunction with the drive chain. Furthermore, the movable assembly may include bearings and rollers attached thereto to facilitate the movement of the movable assembly, and the guide members may be disposed upon a base plate for additional support.
Referring now to
Further, end stop assembly 201 may also include a base plate 291, wherein guide members 231 may be disposed upon (or attached to) base plate 291 or may be formed (i.e., integrally) with base plate 291. In the case where guide members 231 are attached to base plate 291, each guide member 231 may either be permanently or removably attached to the base plate 291. As such, guide members 231 may be attached using screws, bolts, or any other attachment device known in the art. Additionally, base plate 291 may be used to provide additional (structural, torsional, etc.) support to the end stop assembly 201.
Further, movable assembly 211 may include one or more collapsible members 213 and/or one or more sloped members 221. As shown in
In some embodiments, opening the collapsible member 213 involves rotating collapsible member 213 by about 90 degrees. The collapsible member 213 may then lie substantially flat, such as against the base plate 291, in which this will allow the tubular member to slide through end stop 201. After the tubular member slides through the movable assembly 211, the collapsible member 213 may then move from the open position back towards the closed position. For example, because the collapsible member 213 may be biased toward the closed position, the collapsible member 213 may move back to the closed position automatically without any assistance. Further, in other embodiments, the collapsible member 213 may include one or more actuators operatively attached thereto and configured to open or close collapsible member 213 using, for example, pneumatic, hydraulic, electrical, and/or mechanical power. In such embodiments, the one or more actuators may be remotely controlled to move the collapsible member 213 between the open and closed positions. In one embodiment, after the tubular member then passes through the movable assembly 211, the tubular member may then be allowed to rest against the movable assembly 211 after the collapsible member 213 has moved back to the closed position.
End stop assembly 201 may be placed upon a pipe ramp to facilitate the movement of tubular members, such as when assembling or disassembling a drillstring or casing string on a drilling rig. For example, as discussed above in reference to
Referring now to
Further, as discussed above, collapsible member 313 may be biased towards the closed position. To bias the collapsible member 313 towards the closed position, the movable assembly 311 may include a biasing mechanism. As shown, movable assembly 311 may include a spring 317 disposed within sloped member 321 and attached to the collapsible member 313 to produce a biasing force urging collapsible member 313 into the closed position.
Although a single spring is shown in
As discussed above, movable assembly 311 may include one or more sloped members 321. Sloped members 321 may be formed such that an upper surface 323 of the sloped members 321 slopes towards collapsible member 313. As such, sloped members 321 may have a varying height, in which the height of an end of sloped member 321 adjacent to collapsible member 313 is lower than the height of an end of sloped member 321 distant from collapsible member 313. This variation in height of sloped member 321 may desirably create sloped upper surface 323 for sloped member 321.
By having one or more sloped members 321 included within movable assembly 311, sloped members 321 may guide tubular members entering movable assembly 311 toward collapsible member 313. For example, when using the end stop to support an end of a tubular member, the tubular member may slide into the end stop and adjacent the movable assembly. If the tubular member is optimally aligned with collapsible member 313 of the movable assembly 311, the tubular member may then slide up to and engage the collapsible member 313. However, if the tubular member is not optimally aligned with movable assembly 311, sloped members 321 may urge the tubular member (i.e., centralize) towards collapsible member 313 when engaging the movable assembly 311. As such, sloped (or other urging) members 321 may be used to facilitate the movement of the tubular members within an end stop (e.g., 201) and therefore may prevent damage to tubular members.
In select embodiments, sloped members 321 may have a generally triangular shape, as shown in
Further, as shown in
Referring still to
Similarly, bearings 327 may be used to facilitate the movement of movable assembly 311 by reducing frictional forces that may be produced between side surfaces of movable assembly 311 and guide members (e.g., 231 of
Referring now to
Drive mechanism 241 depicted in
Carrier 245 may then be operatively connected to the chain of drive mechanism 241 (between sprocket gear 243), such that carrier 245 may reciprocate between sprocket gears 243 as they rotate (with chain) in either direction. As such, when sprocket gears 243 of drive mechanism 241 rotate, their rotation will similarly rotate the chain extending therebetween. As the chain then moves, carrier 245, which is connected to the chain, will also move. Thus, the rotational movement of sprocket gears 243 may be transferred into generally linear movement of movable assembly 211 connected to carrier 245. For example, when the gears 243 rotate in one direction, carrier 245 (and attached movable assembly 211) may then move in a first direction along the length of guide member 231. As the gears 243 then rotate in the opposite direction, carrier 245 (and attached movable assembly 211) may then move in an opposite direction along the length of guide member 231.
As suggested above, movable assembly 211 may be connected to carrier 245 of drive mechanism 241. For example, referring briefly to
Referring again to
Referring now to
Motors 249 may be operatively connected to drive mechanism 241 to provide power to drive mechanism 241. For example, in select embodiments, motor 249 may be connected to one of sprocket gears 243 of drive mechanism 241. Motor 249 may then rotate a gear 243 which will translate into movement of movable assembly 211 along the length of the guide member 231. However, those having ordinary skill will appreciate that other methods may be used to power the drive mechanism.
Further, referring now to
When connected with boss member 255, the end of arm 253 of securing mechanism 251 may extend downward, such as with respect to and past a lower surface of movable member 211 and guide members 231. For example, as shown
In select embodiments, boss member 255 of securing mechanism 251 may be movably connected to end stop assembly 201. For example, as shown in
Referring now to
Further, end stop assembly 701 may include movable assembly 711, in which movable assembly 711 may be able to move along length of base plate 791. However, while movable assembly 711 is shown as included with end stop assembly 701, it should be understood that the present disclosure contemplates structures having an end stop assembly without a movable assembly 711. As such, end stop assembly 701 may instead include position adjustment mechanism 771, in which position adjustment mechanism 771 may adjust the position of end stop assembly 701.
Further, while position adjustment mechanism 771 is shown as having a scissor lift mechanism to adjust the height of end stop assembly 701, it should be understood that the present disclosure contemplates structures having a position adjustment mechanism configured to adjust the position of end stop assembly 701 in more than one direction, such as by laterally and/or vertically. As such, position adjustment mechanism 771 may be configured to adjust the position of end stop assembly 701 in one or more of the directions in a Cartesian coordinate system (x-direction, y-direction, and z-direction).
Furthermore, in other embodiments, the position adjustment mechanism may include one or more actuators to adjust the position of the end stop assembly. As schematically shown (i.e., not to scale) in
Referring now to
Embodiments disclosed herein may provide for one or more of the following advantages. First, embodiments disclosed herein may provide for an end stop that prevents or minimizes damage to tubular members being grasped for assembly from a pipe rack. For example, when a tubular member engages the movable assembly of the present disclosure, the movable assembly will allow the tubular member to pass therethrough without having to pick up and move or drag the pipe over the end stop. Further, embodiments disclosed herein may provide for an end stop that is movable to facilitate the assembly of tubular members. For example, when using an end stop in accordance with the present disclosure, the movable member of the end stop may be able to move a tubular member resting thereupon, thereby allowing a user to control the location of the tubular member for grasping and assembly.
Furthermore, it should be understood by those having ordinary skill that the present disclosure shall not be limited to specific examples depicted in the Figures and described in the specification. As such, various mechanisms to adjust the effective length of a tubular member in an oilfield drilling rig (e.g., 101 of
| Number | Date | Country | Kind |
|---|---|---|---|
| 0721435.6 | Nov 2007 | GB | national |