This disclosure relates to abrasive products, and in particular, to endless abrasive belts.
Abrading tools and associated abrasive products are used in numerous industries. Abrasive products include endless abrasive belts, which are used in the woodworking industries, marine industries, automotive industries, construction industries, and so on for various tasks including sanding, grinding, deburring, polishing, blending and surface finishing. Abrasive products are “consumable” in the sense that they can be consumed and replaced much more frequently than the abrading tools with which they are used.
Typically, endless abrasive belts are constructed of an abrasive coated sheet material. The sheet material comprises a backing, one surface of which is coated with abrasive grits bonded to said backing sheet by an adhesive (make layer). On the top of make layer and abrasive grits, a second resinous adhesive layer (size layer), and optionally a third resinous adhesive layer (supersize layer) are applied. The sheet material can be of woven fabric such as cloth, a non-woven fabric such as spunlace or a felted fabric such as paper or felt, but may be of any sheet material, either fibrous or non-fibrous or combinations thereof Examples of non-fibrous materials are films of cellulose material such as cellulose acetate and regenerated cellulose, or may be sheets of various other film forming materials such as rubber, synthetic resins or derivatives or modifications thereof. The sheet can be joined to itself at each of the longitudinal ends to form an endless belt loop. Abrasive particles can be attached to the sheet material by coating or impregnating with materials such as glue, rubber or compositions or derivatives of rubber, natural or synthetic resins, various drying oils, or combinations of the above with each other, to impart various properties such as strength, toughness, flexibility, stiffness, resistance to water or to oil, or other properties which may be desirable for any particular use or conditions.
Recently, abrading tasks including those using endless abrasive belts have been subject to automation with robotic devices with mixed results. In many industries, the use of endless abrasive belts for sanding, grinding, deburring, polishing, blending and surface finishing remains a manual endeavor for various reasons including because such processes require an intuitive sense learned through experience that is hard to replicate.
This disclosure describes apparatuses, systems, methods and techniques related to housing and reliably supplying endless abrasive belts to operating devices (e.g., manual laborers, robotic devices, etc.). As described herein, apparatuses such as the dispensers can enhance repeatability of dispensing by providing a single endless abrasive belt to a same position as desired. For robotic devices, a same position is desirable in reducing the potential for retrieval errors and for reducing the amount of programing required for successful manipulation of the robotic device to retrieve a new endless abrasive belt when the prior endless abrasive belt has been consumed and must be replaced.
The details of one or more examples of the disclosure are set forth in the accompanying drawings and the description below. Other features, objects, and advantages of the disclosure will be apparent from the description, drawings, and claims.
The disclosure herein includes but is not limited to the following illustrative Examples:
Example 1 is an endless abrasive belt dispenser that can optionally include: a housing configured to receive a plurality of endless abrasive belts therein with the plurality of endless abrasive belts arranged as a stack with when so received, wherein the housing has a first wall and an opening adjacent the first wall; a retaining element positioned opposite the first wall within the housing and moveable relative thereto, wherein the retaining element is configured to hold the stack within the housing such that a first of the plurality of endless abrasive belts of the stack selectively contacts the first wall and is generally aligned with the opening; and an actuating element moveable relative to the first wall and retaining element, wherein the actuating element is configured to selectively contact and move the first of the plurality of endless abrasive belts of the stack relative to the first wall and move the first of the plurality of endless abrasive belts to the opening.
In Example 2, the subject matter of Example 1 can optionally include the actuating element moves the first of the plurality of endless abrasive belts of the stack with a rolling linear movement relative to a second of the of the plurality of endless abrasive belts of the stack.
In Example 3, the subject matter of any one or more of Examples 1-2 can optionally include the retaining element comprises a spring and follower, wherein the follower has a platform configured to hold the stack by applying a pressure at a middle portion thereof, and wherein the platform is configured such that the plurality of endless abrasive belts of the stack have first end portions and second end portions free of the pressure applied by the platform such that the first end portions and second end portions have a radii of curvature.
In Example 4, the subject matter of any one or more of Examples 1-3 can optionally include one or more portions of the housing are removable to facilitate at least one of loading of the plurality of endless abrasive belts to form the stack, holding the stack with the retaining element and contacting of the first of the plurality of endless abrasive belts of the stack with the actuating element.
In Example 5, the subject matter of any one or more of Examples 1-4 can optionally include a surface of the first wall of the housing that contacts the first of the plurality of endless abrasive belts is formed of a relatively smoother material than a surface of the actuating element that contacts the first of the plurality of endless abrasive belts, and wherein the surface of the actuating element is formed of a relatively more textured and compliant material than the surface of the first wall.
In Example 6, the subject matter of any one or more of Examples 1-5 can optionally include the retaining element and housing are configured such that the plurality of endless abrasive belts are retained in the stack due to friction therebetween and pressure between the first wall and the retaining element, and wherein the plurality of endless abrasive belts are untethered relative to one another in the stack.
Example 7 is a system that can optionally include: a plurality of endless abrasive belts; a housing configured to receive the plurality of endless abrasive belts therein with the plurality of endless abrasive belts arranged as a stack when so received, wherein the housing has a first wall and an opening adjacent the first wall; a retaining element configured to be positioned in the housing opposite the first wall and moveable relative thereto, the retaining element is configured to hold the stack within the housing such that a first of the plurality of endless abrasive belts of the stack selectively contacts the first wall and is generally aligned with the opening; and an actuating element configured to move relative to the first wall and retaining element, wherein the actuating element is configured to selectively contact and move the first of the plurality of endless abrasive belts of the stack to the opening such that the first of the plurality of endless abrasive belts at least partially protrudes from the housing through the opening.
In Example 8, the subject matter of Example 7 optionally can include a member configured to insert through an interior loop portion of the first of the plurality of endless abrasive belts, wherein the member is moveable to draw the first of the plurality of endless abrasive belts fully from the opening.
In Example 9, the subject matter of Example 8 can optionally include a robotic device configured to manipulate the member.
In Example 10, the subject matter of any one or more of Examples 8-9 can optionally include the retaining element is configured such that upon withdraw of the first of the plurality of endless abrasive belts fully from the opening the retaining element displaces the stack toward the first wall and actuating element so as to position a second of the plurality of endless abrasive belts aligned with the opening
In Example 11, the subject matter of any one or more of Examples 7-10 can optionally include the actuating element is configured to move the first of the plurality of endless abrasive belts of the stack with a rolling linear movement relative to a second of the of the plurality of endless abrasive belts of the stack.
In Example 12, the subject matter of any one or more of Examples 7-11 can optionally include the retaining element comprises a spring and follower configured to bias the stack towards the first wall such that the first of the plurality of endless abrasive belts generally aligns with the opening.
In Example 13, the subject matter of any one or more of Examples 7-12 can optionally include one or more portions of the housing are removable to facilitate at least one of loading of the plurality of endless abrasive belts to form the stack, holding the stack with the retaining element and contacting of the first of the plurality of endless abrasive belts of the stack with the actuating element.
In Example 14, the subject matter of any one or more of Examples 7-13 can optionally include a surface of the first wall of the housing that contacts the first of the plurality of endless abrasive belts is formed of a relatively smoother material than a surface of the actuating element that contacts the first of the plurality of endless abrasive belts, and wherein the surface of the actuating element is formed of a relatively more textured and compliant material than the surface of the first wall.
In Example 15, the subject matter of any one or more of Examples 7-14 can optionally include the retaining element and housing are configured such that the plurality of endless abrasive belts are retained in the stack due to friction therebetween and pressure between the first wall and the retaining element, and wherein the plurality of endless abrasive belts are untethered relative to one another in the stack.
Example 16 is a method of dispensing at least a first endless abrasive belt from a dispenser. The method can optionally include: inserting a plurality of endless abrasive belts including the at least the first endless abrasive belt within a housing of the dispenser so the plurality of endless abrasive belts comprise a stack therein, wherein inserting includes displacing a retaining element relative to a first wall of the housing; moving the at least the first of the plurality of endless abrasive belts to an opening of the housing adjacent the first wall, the moving comprising a linear rolling movement of the at least the first of the plurality of endless abrasive belts; and removing the first of the plurality of endless abrasive belts from the housing via the opening.
In Example 17, the subject matter of Example 16 can optionally include biasing the stack with the retaining element towards the first wall such that the second of the plurality of endless abrasive belts generally aligns with the opening.
In Example 18, the subject matter of any one or more of Examples 16-17 can optionally include removing one or more portions of the housing to facilitate at least one of inserting the plurality of endless abrasive belts, holding the stack with the retaining element and moving the at least the first of the plurality of endless abrasive belts.
In Example 19, the subject matter of any one or more of Examples 16-18 can optionally include retaining the stack within the housing by applying a pressure with the retaining element and the first wall.
In Example 20, the subject matter of Example 19 can optionally include retaining the stack with the retaining element applies the pressure at a middle portion thereof, and wherein the retaining element is configured such that the plurality of endless abrasive belts of the stack have first end portions and second end portions free of the pressure applied by the retaining element such that the first end portions and second end portions have radii of curvature.
In Example 21, the subject matter of any one or more of Examples 16-20 can optionally include fully removing the at least the first abrasive from the opening by one of: manually, semi-automatically or automatically.
Consumable abrasive products such as endless abrasive belts present various challenges for individuals and organizations. For example, damaged or worn endless abrasive belts can damage workpieces. As endless abrasive belts are consumed, accurate and repeatable replacement is desirable. This is especially the case with robotic devices where providing for a known and same position can reduce the potential for retrieval errors and can reduce the amount of programing required for manipulation of the robotic device to retrieve a new endless abrasive belt.
As shown in the example of
The plurality of endless abrasive belts 14 can comprise the endless abrasive belts as previously described herein and can be constructed of an abrasive coated sheet material joined to itself at each of the longitudinal ends to form an endless belt loop. As noted above, when organized as the stack 28 and housed within the dispenser 12 the plurality of endless abrasive belts 14 can have the coated surfaces of the endless abrasive belts 14 facing outward while non-abrasive coated portions of the sheet material within the loop face inward (i.e. toward other non-abrasive coated portions of the same one of the endless abrasive belt).
The housing 22 can be shaped with one or more walls, members, retention elements, etc. configured to retain the plurality of endless abrasive belts 14 arranged as the stack 28 such that one or more of the plurality of endless abrasive belts 14 do not slip out of the stack 28. The housing 22 can have a first wall 30 generally arranged opposite from the retaining element 24. The first wall 30 can be in proximity of and in some cases can be coupled to the actuating element 26. The first wall 30 can be disposed adjacent the opening 16 and in some examples can form at least a portion of the opening 16. The opening 16 can be offset to an edge and/or an interior surface of the first wall 30. Furthermore, the opening 16 can be offset such as in a substantially transverse direction relative to one or more directions of movement(s) of the retaining element 24 and/or actuating element 26. The opening 16 can be large enough to accommodate at least the first endless abrasive belt 14A passing therethrough.
The retaining element 24 can be configured to be positioned in the housing 22 opposite the first wall 30. The retaining element 24 can be moveable relative to the first wall 30. This can allow the retaining element 24 to be depressed away from the first wall 30 to accommodate the stack 28 when loaded and can allow the retaining element 24 to move toward the first wall 30 when the first endless abrasive belt 14A is withdrawn from the dispenser 12 via the opening 16. The movement toward the first wall 30 by the retaining element 24 can load a second endless abrasive belt 14B into the position vacated by the first endless abrasive belt 14A upon withdrawal such that the second endless abrasive belt 14B generally aligns with the opening 16. Thus, according to one example, the retaining element 24 can comprise a spring and follower configured to bias the stack 28 towards the first wall 30 such that the first endless abrasive belt 14A (and subsequent of the plurality of endless abrasive belts 14) generally aligns with the opening 16. The retaining element 24 can be configured to hold the stack 28 within the housing 22 such that the first endless abrasive belt 14A of the plurality of endless abrasive belts 14 that comprise the stack 28 can selectively contact the first wall 30. In this position, the first endless abrasive belt 14A can be generally aligned with the opening 16 to facilitate retrieval by the actuating element 26 and/or the retrieval member 18. As is further discussed subsequently, the retaining element 24 and the housing 22 can be configured such that the plurality of endless abrasive belts 14 of the stack 28 are moveable (only retained by friction therebetween) and untethered (non-coupled by linkages/mechanisms) relative to one another in the stack 28.
At least one or more portions of the actuating element 26 can be configured to move relative to the first wall 30 and the retaining element 24. The actuating element 26 can be configured to selectively contact and move the first endless abrasive belt 14A (and any subsequent of the plurality of endless abrasive belts 14 loaded into a same position as the first endless abrasive belt 14A by the retaining element 24) of the stack 28 to the opening 16 such that the first endless abrasive belt 14A (and subsequent of the plurality of endless abrasive belts 14) at least partially protrudes from the housing 22 through the opening 16 as shown in
The actuating element 26 can comprise any device configured to contact and move the plurality of endless abrasive belts 14 as described above. Thus, the actuating element 26 can be actuated manually or automated to accomplish movement. Thus, the actuating element 26 in some examples can utilize a motor as a component thereof, can have portions that can be motor driven, can be hand driven (by a robotic device or individual), etc. The actuating element 26 can be any known linear or rotatable actuator, and thus, can variously utilize a pad, a wheel, a belt, a cam follower, a crank mechanism, a pivot mechanism, a friction drive mechanism, or the like. Indeed, in some examples, the actuating element 26 can utilize an abrasive belt or track of similar construct to that of the plurality of endless abrasive belts 14 that can be brought into selective contact with one of the plurality of endless abrasive belts 14 and can be driven to facilitate movement of the contacted one of the plurality of endless abrasive belts 14.
It should be recognized that the dispenser 12 shown in
The retrieval member 18 can be configured to insert through an interior loop portion of the first endless abrasive belt 14A. However, in other examples the retrieval member 18 could clamp or otherwise engage or grasp other portions of the first endless abrasive belt 14A such as the abrading portion 34. Thus, the retrieval member 18 can have any suitable configuration for coupling with the first endless abrasive belt 14A. Therefore, the retrieval member 18 can include a human hand, a robotic hand, a portion of the robotic device 20 of any desired shape or construct, a hook, a rod, a belt, a wheel, a portion of an abrading tool, etc. The retrieval member 18 can be coupled to the robotic device 20 as shown in
The system 10 can be used to retrieve a singular one (or more as desired) of the plurality of endless abrasive belts 14 for use in abrading with an abrading tool (not shown). This abrading tool can be manipulated for abrading a workpiece by a robotic device. According to some examples, the robotic device used in abrading of the workpiece can be the robotic device 20. In other examples, the robotic device 20 can act to retrieve and transfer the first endless abrasive belt 14A to an individual for manual loading or can act to retrieve and transfer the first endless abrasive belt 14A to a second robot, which could then perform the loading and/or abrading, etc.
The housing 222 can be configured to receive and house the plurality of endless abrasive belts 14 therein with the plurality of endless abrasive belts 14 arranged as the stack 28 when so received as previously described. The retaining element 224 can be positioned opposite the first wall 230 within the housing 222 and can be moveable relative thereto as shown by arrows A1 in
In the example of
An inner portion of the first wall 230 that forms an interior surface 258 can comprise a first material that differs from a second material that forms at least an engagement surface 260 of the pad 254. It can be desirable to have the second material differ from the first material and from the abrasive material of the plurality of endless abrasive belts 14. In this manner, friction between the pad 254 and the abrasive material on a first side 255A of the first endless abrasive belt 14A can be higher than friction between a second side 255B of the first endless abrasive belt 14A and the second endless abrasive belt 14B. Additionally, the friction between the pad 254 and the abrasive material on a first side 255A of the first endless abrasive belt 14A can be higher than friction between the interior surface 258 of the first wall 230 and the abrasive material on a first side 255 of the first endless abrasive belt 14A.
According to one example, the first material can comprise a ceramic (e.g., glass), metal or hard plastic and the second material can comprise a rubber (e.g., polyurethane). In particular, according to the example of
Again, in reference to
According to one example the method 300 can optionally further include biasing the stack with the retaining element towards the first wall such that the second of the plurality of endless abrasive belts generally aligns with the opening. The method 300 can optionally further include removing one or more portions of the housing to facilitate at least one of inserting the plurality of endless abrasive belts, holding the stack with the retaining element and moving the at least the first of the plurality of endless abrasive belts. The method 300 can optionally further include retaining the stack within the housing by applying a pressure with the retaining element and the first wall. The retaining the stack with the retaining element can apply the pressure at a middle portion of the stack. The retaining element can be configured such that the plurality of endless abrasive belts of the stack have first end portions and second end portions free of the pressure applied by the retaining element such that the first end portions and second end portions have radii of curvature. The method 300 can optionally further include fully removing the at least the first abrasive from the opening with a robotic device.
Various examples have been described. These and other examples are within the scope of the following claims.
Filing Document | Filing Date | Country | Kind |
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PCT/IB2019/060951 | 12/17/2019 | WO | 00 |
Number | Date | Country | |
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62781651 | Dec 2018 | US |