The present invention relates to an image heating apparatus for heating a toner image on a sheet, an endless belt for use with the image heating apparatus, and a mounting method.
In recent years, in an image forming apparatus of an electrophotographic type, such as a printer, a copying machine, a facsimile machine or a multi-function machine of these machines, there have been market demands for downsizing, a cost reduction, and energy saving of the image forming apparatus, and particularly these demands are noticeable in office(-purpose) image forming apparatuses. In order to meet these demands, a fixing device having small thermal capacity has been proposed and put into practical use. As a specific means for lowering the thermal capacity of the fixing device, there is a fixing device of a belt heating type using a fixing belt (endless belt), and the following constitution has been proposed.
The fixing belt is provided between a ceramic heater (urging member) and a pressing roller, and the toner image is fixed on the sheet by applying heat from the ceramic heater to the toner image via the fixing belt (Japanese Laid-Open Patent Application (JP-A) 2006-293225). Further, a belt-heating type in which a halogen heater is provided inside the fixing belt has been proposed (JP-A 2011-191520). Further, a belt-heating type has been proposed in which the fixing belt is provided so as to be sandwiched between an urging pad (urging member) and a pressing roller, and an electroconductive layer of the fixing belt is heated through electromagnetic induction heating (JP-A Hei 7-114276).
These belt-heating types have an advantage that the waiting time from power-on of the image forming apparatus until the image forming apparatus is in a state in which image formation can be started is capable of being shortened (quick start property) since the thermal capacity of the fixing belt is small.
In the above-described fixing device of the belt-heating type, it has been known that for the purpose of reducing the sliding resistance between the fixing belt and the urging member, a lubricant, such as grease, is applied between an inner surface of the belt and the urging member. In the case where an application amount of the grease is small and the grease is not applied uniformly, there is a liability that the traveling (running) stability of the fixing belt is impaired and that the sliding resistance between the fixing belt and the urging member becomes high.
On the other hand, in the case where the application amount of the grease is high, there is a liability that the grease comes out of end portions of the fixing belt and adhesives to the surfaces of the fixing belt and the pressing roller to cause an image defect.
Accordingly, in order to maintain the sliding property between the fixing belt and the urging member in a good state, it is preferable that the application amount and the applied state of the grease are controlled at certain reference levels. Particularly, in the case where the fixing belt is exchanged for maintenance, the grease is required to be applied uniformly in a proper amount onto the surface of the urging member, but depending on the degree of skill of an operator, there is also the possibility that the application of the grease becomes nonuniform.
According to an aspect of the present invention, there is provided an endless belt detachably mountable to an image heating apparatus, comprising: a lubricant applied along a longitudinal direction of the endless belt onto a part of an inner surface of the endless belt with respect to a circumferential direction; and an indicating portion configured to indicate a mounting phase of the endless belt to an operator. The indicating potion is provided on an outer surface of the endless belt so as to have a positional relationship with an applied region of the lubricant with respect to the circumferential direction.
According to another aspect of the present invention, there is provided an image heating apparatus comprising: an endless belt configured to heat a toner image on a sheet in a nip; a rotatable driving member configured to form the nip in cooperation with the endless belt and configured to drive the endless belt; an urging member, provided and extended along a longitudinal direction of the endless belt, configured to urge the endless belt toward the rotatable driving member; a limiting member configured to limit movement of the endless belt in the longitudinal direction by abutment against an end portion of the endless belt with respect to the longitudinal direction; a first mark portion provided on the limiting member; a lubricant applied onto a part of an inner surface of the endless belt with respect to a circumferential direction along a longitudinal direction of the endless belt; and a second mark portion configured to be positionally aligned with the first mark portion of the limiting member when the endless belt is fitted around the urging member. The indicating potion is provided on an outer surface of the endless belt so as to have a positional relationship with an applied region of the lubricant with respect to the circumferential direction.
According to a further aspect of the present invention, there is provided a mounting method of mounting an endless belt in an image heating apparatus, comprising: a step of preparing the endless belt which has an inner surface onto a part of which, with respect to a circumferential direction, a lubricant is applied along a longitudinal direction and which has an outer surface on which a first mark portion is provided so as to have a predetermined positional relationship with an applied region of the lubricant with respect to the circumferential direction; a step of aligning a position of the first mark portion of the endless belt with a position of a second mark portion provided in the image heating apparatus; and a step of mounting the endless belt in a state in which the positions of the first mark portion and the second mark portion are aligned with each other.
These and other objects, features and advantages of the present invention will become more apparent upon a consideration of the following description of the preferred embodiments of the present invention taken in conjunction with the accompanying drawings.
In
Embodiments of the present invention will be described with reference to the drawings. In the following embodiments, a constitution in which an image heating apparatus is used as a fixing device for fixing an unfixed toner image on a sheet (recording material) will be described, but the present invention can also be carried out as a heat treatment device for adjusting an image surface property by heating the recording material on which a fixed image or a partly fixed image is carried. Dimensions, materials and shapes of constituent elements and their relative arrangements and the like described in the following embodiments should be changed appropriately depending on structures and various conditions of apparatuses (devices) to which the present invention is applied, and the present invention is not intended to be limited to the following embodiments. Incidentally, a belt mounting method of the present invention will be described in processing steps of a fixing device 6.
First, a color electrophotographic laser beam printer (image forming apparatus) including a fixing device to which the present invention is applicable will be described with reference to
[Printer]
As shown in
The fixing device 6 is a device using a fixing belt which is a cylindrical (endless) heating belt and employs a belt-heating type and a pressing-member-driving type.
The photosensitive drum 1 is constituted by forming, on a cylindrical electroconductive substrate of aluminum or nickel, a layer of photosensitive material such as an organic photoconductor (OPC), amorphous Se or amorphous Si. The photosensitive drum 1 is rotationally driven in an arrow D direction (clockwise direction) shown in
At the image forming portion 88, a surface of the photosensitive drum 1 is electrically charged uniformly by a charging roller 2 to a predetermined potential and a predetermined polarity in advance. Thereafter, an electrostatic latent image is formed by the laser scanner 3, and then the electrostatic latent image is visualized (developed) as a toner image by the developing device 4. That is, the uniformly charged surface of the photosensitive drum 1 is subjected to scanning exposure to a laser beam 3a ON/OFF-controlled depending on image information by the laser scanner 3, so that an electrostatic latent image is formed.
This electrostatic latent image is developed and visualized as the toner image by the developing device 4. As a developing method, a jumping-developing method, a two-component developing method, a FEED developing method or the like is used, and in many cases, image exposure and reverse development are used in combination.
The toner image formed on the photosensitive drum 1 and then visualized from the latent image is transferred from the photosensitive drum 1 onto a sheet P fed at a predetermined timing by the transfer roller 5. That is, the sheet P is fed one by one from an unshown cassette or the like provided inside the printer main assembly 99a, and then is sent into a transfer nip between the photosensitive drum 1 and the transfer roller 5 by being timed to the toner image on the photosensitive drum 1 (in synchronism with the toner image).
Here, a leading end of the sheet P is detected by a sheet detecting sensor 8 so that an image forming position of the toner image on the photosensitive drum 1 and a writing start position of the leading end of the sheet P coincide with each other, thus adjusting the timing of these positions. The sheet P fed at predetermined timing is nipped and fed between the photosensitive drum 1 and the transfer roller 5, and then the toner image is transferred from the photosensitive drum 1 onto a sheet surface. After the transfer, the surface of the photosensitive drum 1 after separation of the sheet P is cleaned by removing a transfer residual toner remaining on the photosensitive drum surface by the cleaning device 7, and then the photosensitive drum surface is repetitively subjected to image formation.
Thereafter, the sheet P is separated from the surface of the photosensitive drum 1 and then is sent into a fixing nip N2 of the fixing device 6, in which the toner image is fixed on the sheet P by being heated and pressed in the fixing nip N2. The fixing device 6 includes a fixing belt (image heating belt) 10 as a heating belt and a pressing roller 20 as an opposing member. The fixing belt 10 as the heating belt heats the toner image (image) on the sheet P in the fixing nip (nip) N2. The pressing roller 20 as the opposing member is provided oppositely to the fixing belt 10 so as to form the fixing nip N2 between itself and the fixing belt 10.
The fixing belt 10 and the pressing roller 20 in the fixing device 6 are accommodated in a device casing 30 as a device body having left and right side plates 31. Incidentally, examples of the sheet (recording material) P may include plain paper, a resin-mate sheet material as an alternative to the plain paper, thick paper, a sheet for an overhead projector, and so on.
[Fixing Device]
The structure of the fixing device 6 in this embodiment will be described with reference to
In the following description, a widthwise (longitudinal) direction of the fixing device 6 or members constituting the fixing device 6 is a direction parallel to a width direction (arrow J direction in
As shown in
Each of the left and right side plates 31 is provided with a vertically elongated engaging groove 31a which is open in an upper side and which has a width Lb. The engaging grooves 31a of the left and right side plates 31 have the same shape and are disposed in a bilaterally symmetrical manner. Left and right bearing members (shaft-supporting members) 32 formed of a heat-resistant resin material such as PEEK, PPS or a liquid crystal polymer are mounted on the bottoms of the engaging grooves 31a, respectively, in a state in which an engaging portion 32a of each of the bearing members 32 is engaged with a bottom portion of the associated engaging groove 31a. Each of the bearing members 32 is formed in a substantially semicircular shape, and the engaging portion 32a thereof is formed so as to extend along an outer peripheral portion. In place of the bearing members 32, it is also possible to use bearings.
As shown in
On the elastic layer 22, a parting layer 23 formed of PFA, PTFE, FEP or the like is provided. The pressing roller 20 is rotatably held between the left and right side plates 31 in a state in which left and right end portions of the core metal 21 are supported by the left and right bearing members 32, respectively. At one end portion of the metal core 21, a driving gear G is fixed, and to this driving gear G, a rotational force is transmitted, so that the pressing roller 20 is rotated.
In the device casing (device body) 30, on the pressing roller 20 supported by the left and right side plates 31, the heating unit 9 is held via left and right flange members 15 as limiting members supported by the device casing 30. The left and right flange members 15 are mounted on left and right end portions, respectively, of a heat-insulating stay holder 12 as a predetermined member, and limit movement of the fixing belt 10, for heating the image on the sheet in the fixing nip N2, in the widthwise direction of the fixing belt 10. As shown in
The heat-insulating stay holder 12 is constituted by an elongated heat-resistant rigid member extending, in the widthwise direction (arrow J direction in
The heat-insulating stay holder 12 includes, as shown in
The left and right flange members 15 as the limiting members support the end portions of the heating unit 9 between the left and right side plates 31 in a state in which the left and right flange members 15 are supported by the device casing (device body) 30. Each of the left and right flange members 15 limits movement of the fixing belt 10 in the widthwise direction in contact with the associated one of the end portions of the fixing belt 10 with respect to the widthwise direction in a state in which the fixing belt 10 is mounted around the heat-insulating stay holder 12.
Each of the left and right flange members 15 limits the movement of the fixing belt 10 in the widthwise direction in contact with an end portion 10c (
Each of the left and right flange members 15 includes a fixed flange 15b as a first limiting member fixed in the device casing 30 and a rotatable flange 15a as a second limiting member. The rotatable flange 15a is a rotatable member, having an endless ring or disk shape, which is rotatably by contact with an end portion 10c (
That is, the fixed flange 15b limits the rotational position of the rotatable flange 15a while limiting the movement of the rotatable flange 15a in the widthwise direction (left-right direction in
The heating unit 9 is mounted between the left and right side plates 31, in a state in which the heating unit 9 contacts the pressing roller 20 from above, by engaging a vertical engaging portion 15c, provided on each of the left and right fixed flange 15b, with the engaging groove 31a of the associated one of the left and right side plates as shown in
[Fixing Belt]
A specific structure of the fixing belt 10 will be described with reference to
Although a description will be provided specifically later, before the fixing belt 10 is mounted around the heat-insulating stay holder 12, a lubricant 100 is applied along the widthwise direction (arrow J direction in
In this embodiment, the marking 35 is provided at each of the widthwise end portions of the outer surface 10b of the fixing belt 10, but the present invention is not limited thereto. It is also possible to provide the marking 35 at either one of the widthwise end portions. In that case, a marking 36 may only be required to be provided only on the fixed flange 15b in a side where an end of the fixing belt 10 provided with the marking 35 is inserted.
Further, the marking 35 as the indicating portion (guidance portion) can also be obtained by forming not only a single mark such as an arrow, but also two marks such as two lines indicating an applied region of the lubricant 100 or by forming a triangular cut-away portion at both end portions or one end portion of the fixing belt 10 with respect to the widthwise direction. That is, the specific shape of the marking 35 is not limited to those described above if the marking (mark) is capable of being recognized by an operator who makes exchange of the fixing belt.
[Flange Member and its Neighborhood of Fixing Device]
With reference to
As shown in
The rotatable flange 15a is formed of the heat-resistant material such as PPS, the liquid crystal polymer or the phenolic resin material. The rotatable flange 15a is constituted in a ring-like cap shape as shown in
The inner diameter Li of the rotatable flange 15a shown in
As shown in
As shown in
In the fixing nip N2, by the pressure of the heating unit 9 applied to the pressing roller 20, the fixing belt 10 is sandwiched (nipped) between a lower surface (
[Fixing Belt]
A specific structure of the fixing belt 10 will be described with reference to
As a result, the fixing belt 10 is rotated around the heat-insulating stay holder 12 by rotation of the pressing roller 20 in the clockwise direction (arrow M direction in
The fixing belt 10 rotates while sliding with the inside heater 11 and the heat-insulating stay holder 12, and therefore there is a need to suppress the frictional resistance between the fixing belt 10 and each of the heater 11 and the heat-insulating stay holder 12 to a low level. For this reason, in this embodiment, the lubricant 100 such as heat-resistant grease is applied onto the surfaces of the heater 11 and the heat-insulating stay holder 12. As a result, the fixing belt 10 can be smoothly rotated relative to the heater 11 and the heat-insulating stay holder 12. The heater 11 melts the toner image T (
With the rotation of the pressing roller 20, the fixing belt 10 is rotated, so that energization to the heater 11 is performed. As a result, in a state in which a temperature of the heater 11 is increased up to a predetermined temperature and is adjusted, the sheet P carrying thereon the (unfixed) toner image is sent into the fixing nip N2 along the fixing device entrance guide 24. When the sheet P passes through the fixing nip N2 while being nipped in the fixing nip N2, the (unfixed) toner image T is heated by receiving the heat from the heater 11 via the fixing belt 10, and is heat-fixed on the sheet P. The sheet P, after passing through the fixing nip N2, is separated from the outer surface 10b of the fixing belt 10 and is regulated by a heat-resistant sheet discharging guide (not shown) for the fixing device, so that the sheet P is discharged onto an unshown discharge tray.
The fixing belt 10 is a flexible sleeve having low a thermal capacity. Specifically, in order to enable the quick start of the image forming apparatus, the fixing belt 10 is prepared a sleeve by forming a base layer, in a total thickness of, e.g., 500 μm, of a metal member having a heat-resistance property and a high thermal conductivity, such as SUS (stainless steel), Al, Ni, Cu, Zn, or the like, or of an alloy member of these metal members. Further, in order to constitute a long-lifetime fixing apparatus 6, the metal sleeve which has a sufficient strength and which is excellent in durability, is required that the total thickness is, e.g., 30 μm or more. Accordingly, the total thickness of the fixing belt 10 in the range of 30 μm or more and 500 μm or less is optimum.
Further, in order to ensure an offset preventing property and a sheet separating property, a surface layer of the fixing belt 10 is coated with a parting layer of a heat-resistant resin, having a good parting property, such as a fluorine-containing resin, silicone resin or the like which are used singly or in mixture. Examples of the heat-resistant resin may include PTFE (polytetrafluoroethylene), PFA (tetrafluoroethylene-perfluoroalkylvinyl ether copolymer), FEF (tetrafluoroethylene-hexafluoropropylene copolymer), ETFE (ethylene-tetrafluoroethylene copolymer), CTFE (polychlorotrifluoroethylene), and PVDF (polyvinylidene fluoride).
As a coating method, dipping of the parting layer after etching of the outer surface of the base material of the metal sleeve, application such as powder spraying, a method in which the surface of the metal sleeve is coated with a tube-like resin material, a method in which the outer surface of the metal sleeve is blasted, and thereafter a primer layer of an adhesive is applied and then the parting layer is coated on the primer layer, or a method in which on an inner surface of the metal sleeve contacting the heater 11, a high-lubricating property layer such as a fluorine-containing layer, a polyimide layer or a polyamideimide layer may be used.
As the heater 11 for heating the fixing nip N2 in which the toner image is melted and fixed on the sheet P, an energization heating member formed in the following manner. An electric heat generating resistance layer is formed by screen printing or the like on, e.g., a surface of a high heat-insulating ceramic substrate of alumina, AlN (aluminum nitride) or the like or a surface of a heat-resistant resin substrate of polyimide, PPS, a liquid polymer or the like along a widthwise direction. The electric heat generating resistance layer is formed by screen printing or the like of, e.g., Ag/Pd (silver-palladium), RuO2, Ta2N or the like. In the screen printing (coating), the electric heat generating resistance layer is formed in a line shape or a fine stripe shape of, e.g., about 10 μm in thickness and about 1-5 mm in width.
[Heater]
A specific structure of the heater 11 will be described with reference to
As shown in
Further, the heater 11 includes an electrode portion 11c formed of Ag/Pt (silver-platinum) so as to be electrically conducted to longitudinal end portions of the electric heat generating resistance layer 11b. The heater 11 further includes an insulating protective layer 11d, formed in a thin layer of glass coating or fluorine-containing resin coating, which is formed on the surface of the electric heat generating resistance layer 11b and which is electrically insulative and capable of withstanding slide with the metal-made fixing belt 10. The heater 11 further includes the temperature detecting element 14, such as a thermistor, provided on the back surface (rear surface) of the ceramic substrate 11a.
In the front surface-side of the heater 11, the insulating protective layer 11d is provided, and the fixing belt 10 slides with the surface thereof. The heater 11 is engaged in the heater accommodating recess-shaped groove portion 12a (
An energizing connector 51 is mounted at each of the end portions of the heater 11 projected from the left and right side plates 11. The energizing connector 51 is engaged with the electrode portion 11c at each of the end portions of the heater 11 fixed and supported by the heat-insulating stay holder 12, so that an electric contact of the energizing connector 51 is in a contact state with the associated electrode portion 11c.
One of the electrode portions 11c is connected with a triac 53, and the other electrode portion 11c is connected with the triac 53 via a commercial power source (AC) 52. The temperature detecting element 14 as a temperature detector mounted on the heater back surface of the ceramic substrate 11a detects the degree of the temperature rise of the heater 11 and sends a detection signal to an analog/digital (A/D) conversion circuit 55. That is, the temperature rise of the heater 11 is detected by the temperature detecting element 14, and electric analog information of a detected temperature is inputted into the analog/digital conversion circuit 55. The thus-digitized information is inputted into an electric power control means 54 including a CPU. DC energization from the temperature detecting element 14 to the electric power control means (temperature controller) 54 is achieved by an unshown connector via an unshown DC energizing portion and an unshown electrode portion.
The electric power control means 54 to which the signal is sent from the analog/digital conversion circuit 55 executes temperature adjustment of the heater 11 by controlling the triac 53 on the basis of the signal. As a result, the heater 11 is supplied with electric power from the commercial power source 52 to between the electrode portions 11c via the triac 53, so that the electric heat generating resistance layer 11b generates heat and quickly and abruptly increases in temperature.
The electric power control means 54 properly controls a duty ratio, the wave number and the like of a voltage applied from the electric portions 11c provided at the longitudinal end portions of the heater 11 to the electric heat generating resistance layer 11b depending on the signal from the temperature detecting element 14. As a result, a target temperature temperature) in the fixing nip N2 is kept at a substantially constant value, so that heating necessary to fix the toner image on the sheet P can be effected. That is, the electric power control means 54, into which the digital information depending on the detected image by the temperature detecting element 14 is inputted, controls the energization from the commercial power source 52 to the electric heat generating resistance layer 11b so that the detected temperature by the temperature detecting element 14 is a value with a predetermined range from the target temperature.
As the control of the energization from the commercial power source 52 to the electric heat generating resistance layer 11b by the electric power control means 54, it is possible to employ phase control or wave-number control. The phase control is control in which a phase range subjected to the energization from the commercial power source 52 to the electric heat generating resistance layer 11b is changed depending on the detected temperature by the temperature detecting element 14 every half-wave period of an AC voltage outputted from the commercial power source 52. Further, the wave-number control is control in which the energization from the commercial power source 52 to the electric heat generating resistance layer 11b is switched to a conduction state or a blocked (interrupted) state depending on the detected temperature by the temperature detecting element 14 every half-wave period.
In the case where the ceramic substrate 11a formed of AlN, which has excellent anti-wearing property and which has a good heat-conductive property, is used, the electric heat generating resistance layer 11b may also be formed in a side opposite from the fixing nip N2 with respect to the ceramic substrate 11a. The heat-insulating stay holder 12 has the function of supporting the heater 11, the function of a rotation regulating member for the fixing belt 10, the function of an urging member and the function of a heat-insulating member for preventing heat dissipation in a direction opposite to the fixing nip N2. The heat-insulating stay holder 12 is constituted by a member, having rigidity, a heat-resistant property and a heat-insulating property, such as the liquid crystal polymer, phenolic resin, PPS or PEEK.
[Lubricant for Fixing Belt and Marking]
With reference to
As shown in
On the surface of the fixing belt 10 at the end portions, the markings 35 as the visible indicating portion (mark portion) are formed by printing or marking (imprinting). The markings 35 are provided at positions of a predetermined angle from a region where the lubricant 100 is applied as seen from the cross-section of the fixing belt 10. The markings 35 may desirably be disposed at end portions (non-sheet-passing regions) outside a region of a maximum sheet passing width of the sheet P usable in the fixing device 6.
As shown in
That is, the left and right flange members 15 as the limiting member are provided with the markings 36 as the second indicating portions for positioning the flange members 15 relative to the heat-insulating stay holder 12 with respect to the circumferential direction of the fixing belt 10 at least during mounting of the fixing belt 10. The markings 36 are visibly provided so that the lubricant 100 applied onto the part of the inner surface 10a with respect to the circumferential direction can oppose the heat-insulating stay holder 12 when the markings 35 are aligned with the markings 36 during mounting of the fixing belt 10.
In the fixing device 6 having the above-described constitution, when the fixing belt 10 is newly mounted or exchanged, the lubricant 100 is applied in a proper amount onto the surfaces of the heater 11 and the heat-insulating stay holder 12. In that case, in a belt mounting method, first, a first step is carried out of providing the markings 35 as a visible indicating portion on the outer surface 10b of the fixing belt 10 before the fixing belt 10 is mounted around the heat-insulating stay holder 12. Subsequently, a second step is carried out of applying the lubricant 100, onto the part of the inner surface 10a of the fixing belt 10 with respect to the circumferential direction before the mounting of the fixing belt 10 around the heat-insulating stay holder, along the widthwise direction (arrow J direction) so that the lubricant 100 has the predetermined positional relationship with the markings 35.
Then, a third step of mounting the fixing belt 10 while visually observing the markings 35 by moving the fixing belt 10 so that the lubricant 100 on the inner surface 10a of the fixing belt 10 moves along the heat-insulating stay holder 12 is carried out. In this embodiment, the markings 36 associated with the markings 35 are provided on the fixed flanges 15b. For this reason, in order to align the positions of the markings (indicating portions) 35 with the positions of the markings 36 through eye observation, the fixing belt 10 is moved and mounted so that the lubricant 100 on the inner surface 10a thereof moves along the heat-insulating stay holder 12 and the heater 11.
In this way, the fixing belt 10 is fitted around the heat-insulating stay holder 12 so that the markings 35 at the end portions of the fixing belt 10 and the markings 36 on the fixed flanges 15b are aligned with each other, so that the lubricant 100 can be supplied to the heater 11 and the heat-insulating stay holder 12 with reliability. As a result, the lubricant 100 can be uniformly applied in a proper amount with reliability, so that it becomes possible to stably maintain a sliding property between the fixing belt 10 and the heat-insulating stay holder 12 (and the heater 11) in a good state.
In this embodiment, in the fixing belt 10 before being fixed in the fixing device 6, the lubricant 100 is applied onto the part of the inner surface 10a with respect to the circumferential direction along the widthwise direction (arrow J direction). In addition, the fixing belt 10 has the markings 35 for indicating a mounting attitude (mounting phase) of the fixing belt 10 to the operator so that the fixing belt 10 has a predetermined positional relationship with the lubricant 100 with respect to the circumferential direction and so that the lubricant 100 has an opposing positional relationship with the heat-insulating stay holder (urging member) 12. The fixing belt 10 as a replacement part is an exchanging (replacing) heating belt, detachably mountable to the fixing device 6, for heating the image on the sheet. In the fixing belt 10, the lubricant 100 is applied along the widthwise direction (arrow J direction) onto the part of the inner surface 10a with respect to the circumferential direction, and the fixing belt 10 has the markings (indicating portions) 35, disposed to have the predetermined positional relationship with the lubricant 100 with respect to the circumferential direction, for indicating the mounting attitude to the operator.
As described above, when the fixing belt (heating belt) 10 is newly mounted or replaced, it becomes possible to uniformly apply the lubricant 100 in a proper amount on the surface of the mounting portion, so that it becomes possible to maintain a good sliding property of the fixing belt 10.
Modified Embodiment 1 in which First Embodiment is modified will be described with reference to
In the First Embodiment described above, a constitution in which the fixing belt 10 and the pressing roller 20 are opposed to each other is employed, but in place thereof, it is also possible to employ a constitution as shown in
The pressing belt 70 disposed under the fixing roller 60 so as to oppose the fixing roller 60 is engaged with a stay holder 73 having a sliding surface 72 at a lower portion thereof so that the pressing belt 70 is slidable with an outer surface of the stay holder 73. The stay holder 73 supporting the pressing belt 70 from an inside of the pressing belt 70 includes an elastic supporting member 74 at a portion corresponding to a fixing nip N2 formed between the elastic supporting member 74 and the fixing roller 60. When the pressing belt 70 is newly mounted or replaced, a lubricant 75 is uniformly applied in a proper amount on the surface of the elastic supporting member 74.
In the fixing device 59 having such a constitution, when the fixing roller 60 is rotated in an arrow M direction in
In the fixing device 59 in Modified Embodiment 1, the markings 35 described in the First Embodiment are provided on the outer surface of the pressing belt 70 from the same viewpoint as in the First Embodiment. Further, the markings 36 described in the First Embodiment are provided on at least one of left and right flange members (not shown) for supporting the pressing belt 70 at end portions of the pressing belt 70. That is, the markings 36 are provided on a member provided at a position where a positional relationship between the markings 36 and the lubricant 100 in the fixing belt 10 can be unambiguously determined. As a result, an effect similar to the effect in the First Embodiment can be obtained.
Modified Embodiment 2 in which the First Embodiment is modified will be described with reference to
The fixing device 79 shown in
The pressing belt 90 is stretched by stretching rollers 92 and 93 supported by a device casing (not shown) in a state in which a predetermined distance is ensured between the rollers 92 and 93, and the stretching roller 92 is pressed in an arrow F direction by an unshown pressing means. Between the stretching rollers 92 and 93, a stay holder 96 for supporting the inner surface of the pressing belt 90 toward the fixing belt 80 (arrow G direction) is provided.
In the fixing belt 80 side, when the fixing belt 80 is newly mounted or replaced, a lubricant 87 is uniformly applied in a proper amount onto the lower surface of the stay holder 86. Further, in the pressing belt 90 side, when the pressing belt 90 is newly mounted or replaced, a lubricant 97 is uniformly applied in a proper amount on the upper surface of the stay holder 96.
In the fixing device 79 having such a constitution, when the driving roller 82 is rotated to rotate the fixing belt 80 in an arrow M direction, the pressing belt 90, generating a frictional force between itself and the fixing belt 80, is rotated in an arrow L direction by the fixing belt 80. As a result, by pressing and heating the toner image T on the sheet P, at the fixing nip N2, fed in an arrow A direction.
In the fixing device 79 in the Modified Embodiment 2, the markings 35 described in the First Embodiment are provided on the outer surface of the fixing belt 80 from the same viewpoint as the First Embodiment. Further, the markings 36 described in the First Embodiment are provided on at least one of left and right flange members (not shown) for supporting the fixing belt 80 at end portions of the fixing belt 80. That is, the markings 36 are provided on a member provided at a position where a positional relationship between the markings 36 and the lubricant 100 in the fixing belt 10 can be unambiguously determined. For example, the markings 36 can be provided on an unshown stay (side plate) for supporting the driving roller 82 and the heating roller 83. As a result, an effect similar to the effect in the First Embodiment can be obtained. Incidentally, such a constitution is also applicable to the pressing belt 90 side.
The Second Embodiment of the present invention will be described with reference to
That is, as shown in
In this embodiment, the rotatable flange 15a and the fixed flange 15b of each of the left and right flange members 15 have substantially the same constitutions as those in
The positioning means includes a fixing pin as a locking member detachably mountable to the fixed flange (first limiting member) 15b. Further, the positioning means includes a recessed portion 15m as a portion-to-be-locked provided in the rotatable flange 15a to position the rotatable flange 15a in a state in which the rotatable flange 15a is locked by the fixing pin (locking member) 15r.
The fixed flange 15b is provided with a through hole 15n through which the elongated fixing pin 15r can penetrate along an axial direction in a state in which the fixed flange 15b is held by the device casing. The recessed portion 15m is provided in the following position at a rear surface of the rotatable flange 15a directed toward the fixed flange 15b. That is, the recessed portion 15m is provided in a position where the rotatable flange 15a is positioned on the fixed flange 15b relative to the heat-insulating stay holder 12 with respect to the circumferential direction of the fixing belt 10 during the mounting of the fixing belt 10.
The respective markings are provided in the following manner in a state in which the rotatable flange 15a and the fixed flange 15b are fixed by the fixing pin 15r. That is, the fixing belt 10 is mounted in the fixed flange 15b so that the marking 35 and the marking 36 are aligned with each other, so that the lubricant 100 on the inner surface 10a of the fixing belt 10 is in a position where the lubricant 100 contacts the heat-insulating stay holder 12 and the heater 11 with reliability. The markings 35 and 36 are disposed in such a manner.
By employing the constitution described above, when the fixing belt 10 is assembled with the heat-insulating stay holder 12, the fixing pin 15r engages with the recessed portion 15m at the rear surface of the rotatable flange 15a in a state in which the fixing pin 15r is penetrated through the through hole 15n of the fixed flange 15b. As a result, the rotatable flange 15a is integrally fixed to the fixed flange 15b. Then, in the same procedure as that in the First Embodiment, the fixing belt 10 is moved and mounted so that the marking 35 is aligned with the marking 36 of the rotatable flange 15 through eye observation and so that the lubricant 100 on the inner surface 10a of the fixing belt 10 moves along the heat-insulating stay holder 12 and the heater 11. When the assembling of the fixing belt 10 with the heat-insulating stay holder 12 is ended, the fixing pin 15r is removed from the rotatable flange 15a and the fixed flange 15b, and therefore the heat-insulating stay holder 12 can support the fixing belt 10 in a state in which the rotatable flange 15a is rotatable relative to the fixed flange 15b.
Further, by inserting the fixing belt 10 so that the marking 35 of the fixing belt 10 and the marking 36 of the rotatable flange 15a are aligned with each other, the lubricant 100 is supplied to the heater 11 and the heat-insulating stay holder 12 with reliability. For this reason, it becomes possible to uniformly apply the grease in a proper amount with reliability, so that the sliding property between the fixing belt 10 and the heat-insulating stay holder 12 (and the heater 11) can be stably maintained in a good state.
In this embodiment, the markings 35 and 36 are provided on the fixing belt 10 and the rotatable flange 15a, rotating together with the fixing belt 10, respectively, but, e.g., the following member can also be used in place of the rotatable flange 15a. The present invention is applicable to also a rotatable member, such as a driving gear for driving the fixing belt 10, rotatable together with the fixing belt 10. In that case, it is desirable that a member or means, such as a cut-away portion, a fixing pin or press-fitting means, for enhancing bonding between the fixing belt 10 and the rotatable member.
The Third Embodiment of the present invention will be described with reference to
In this embodiment, as shown in
The flange member (limiting member) 15 having the constitution engages with a widthwise end portion 10c of the fixing belt 10 in the mounted state around the heat-insulating stay holder 12, and thus limits movement of the fixing belt 10 in the widthwise direction (arrow J direction) while sliding with the fixing belt 10. That is, the sliding supporting portion 15h engages with the end portion of the fixing belt 10 at an outer peripheral surface thereof and slides with the inner surface 10a of the fixing belt 10, so that a locus of the fixing belt 10 with respect to the rotational direction and lateral movement of the fixing belt 10 in the widthwise direction can be limited.
Further, the markings 35 are provided at the end portions of the fixing belt 10, respectively, and the markings 36 are provided on the left and right flange members 15, respectively. The respective markings are provided similarly as in the First Embodiment. That is, when the fixing belt end portion is moved toward and engaged with the sliding supporting portion 15h so that the markings 35 of the fixing belt 10 and the markings 36 of the flange members 15 are aligned with each other, the lubricant 100 on the inner surface 10a of the fixing belt 10 in a position where the lubricant 100 contacts the heat-insulating stay holder 12 and the heater 11.
As a result, by inserting the fixing belt 10 so that the marking 35 of the fixing belt 10 and the marking 36 of the left and right flange members 15 are aligned with each other, the lubricant 100 can be supplied to the heater 11 and the heat-insulating stay holder 12 with reliability. For this reason, it becomes possible to uniformly apply the grease in a proper amount with reliability, so that the sliding property between the fixing belt 10 and the heat-insulating stay holder 12 can be stably maintained in a good state.
The Fourth Embodiment of the present invention will be described with reference to
That is, in the fixing belt 10 in this embodiment, the markings (indicating portions) 35 are, as shown in
The left and right flange members (limiting members) 15, supported by the device casing 30 (
As shown in
In the First to Fourth Embodiments and the Modified Embodiments 1 and 2 which are described above, as a heating source, the ceramic heater or the halogen heater is used, but the present invention is not limited thereto. It is also possible to employ a constitution using a high-frequency power source and an exciting coil in combination for electromagnetic induction heating.
While the invention has been described with reference to the structures disclosed herein, it is not confined to the details set forth and this application is intended to cover such modifications or changes as may come within the purpose of the improvements or the scope of the following claims.
This application claims priority from Japanese Patent Application No. 040403/2014 filed Mar. 3, 2014, which is hereby incorporated by reference.
Number | Date | Country | Kind |
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2014-040403 | Mar 2014 | JP | national |
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