1. Field of the Invention
The present invention relates to an endoscope insertion portion including a bending portion to be bent by a hand-side operation and an endoscope.
2. Description of the Related Art
In recent years, medical equipment to be inserted into a subject, an endoscope for example, has been widely utilized in a medical field and an industrial field.
In particular, with an endoscope used in the medical field, by inserting an elongated insertion portion into a body cavity which is a subject, an organ inside the body cavity can be observed, and various kinds of treatments can be performed using a treatment instrument inserted into an insertion channel for the treatment instrument provided in the endoscope as needed.
For the insertion portion of such a conventional endoscope, a configuration provided with a freely bendable bending portion in order to improve insertion to the subject is well-known.
As the bending portion provided on the insertion portion of the conventional endoscope, the one for which a plurality of metallic bending pieces are freely turnably connected by rivets or the like, and the one for which a slot process is executed to a super-resilient pipe as disclosed in Japanese Patent Application Laid-Open Publication No. 2001-161631 for example in recent years are making appearance.
Such a conventional bending portion is bent by a wire which is pulled and slackened according to a hand-side operation by an operation member such as an operation lever or an operation knob provided on an operation portion.
An endoscope insertion portion of one aspect in the present invention includes: a first bending portion disposed on a distal end side and having a bending tendency in a first direction, the first bending portion being configured to be bendable in the first direction and a second direction opposite to the first direction; a second bending portion connected to a proximal end of the first bending portion and provided with flexural rigidity higher than flexural rigidity of the first bending portion, the second bending portion being configured to be bendable in the first direction and the second direction; a first wire disposed at a predetermined position of the first bending portion and the second bending portion and configured to independently bend the first bending portion, the first wire causing the first bending portion to bend in the first direction by being slackened and causing the first bending portion to bend in the second direction by being pulled; and a pair of second wires disposed at a position different from the predetermined position in the second bending portion and configured to independently bend the second bending portion, the pair of second wires causing the second bending portion to bend in the first direction or in the second direction by being pulled.
An endoscope of one aspect in the present invention includes: an endoscope insertion portion including a first bending portion disposed on a distal end side and having a bending tendency in a first direction, the first bending portion being configured to be bendable in the first direction and a second direction opposite to the first direction, a second bending portion connected to a proximal end of the first bending portion and provided with flexural rigidity higher than flexural rigidity of the first bending portion, the second bending portion being configured to be bendable in the first direction and the second direction, a first wire disposed at a predetermined position of the first bending portion and the second bending portion and configured to independently bend the first bending portion, the first wire causing the first bending portion to bend in the first direction by being slackened and causing the first bending portion to bend in the second direction by being pulled, and a pair of second wires disposed at a position different from the predetermined position in the second bending portion and configured to independently bend the second bending portion, the pair of second wires causing the second bending portion to bend in the first direction or in the second direction by being pulled; and an operation portion provided with an operation member configured to pull and slacken the first wire and the pair of second wires.
Hereinafter, an endoscope insertion portion of an endoscope which is the present invention will be described. Note that, in the following description, the individual drawings based on the embodiment are schematic, it should be noted that a relation between a thickness and a width of individual parts and a ratio of the thicknesses of the respective parts or the like are different from the actual ones, and even between the drawings, a part where the relation of mutual dimensions or the ratio is different is sometimes included.
Hereinafter, an endoscope including an endoscope insertion portion of one aspect of the present invention will be described based on the drawings.
As illustrated in
The insertion portion 2 is a tubular member which is formed by connecting a distal end portion 6, a bending portion 7, and a flexible tube portion 8 in order from a distal end side, and has flexibility. At the distal end portion 6 of the insertion portion 2, an image pickup unit which is an image pickup apparatus including image pickup means to be described later in an inside or the like is housed and arranged.
The bending portion 7 includes a first bending portion 7a on the distal end side, and a second bending portion 7b connected to a proximal end of the first bending portion 7a, and is configured to be actively bent in two up and down directions (UP-DOWN) by a turning operation of two bending levers 13 and 14 to be described later of operation members of the operation portion 3.
Note that the bending portion 7 is not limited to the one of the type, and may be the one of a type which is bent in four directions (an entire circumferential direction around an axis by up, down, right and left operations, UP-DOWN/RIGHT-LEFT) including right and left directions in addition to the up and down directions.
The flexible tube portion 8 is a tubular member formed with bendability so as to be passively flexible. Inside the flexible tube portion 8, in addition to a treatment instrument insertion channel to be described later, various kinds of signals lines extended from the image pickup unit built in the distal end portion 6 and extended further from the operation portion 3 to the inside of the universal cord 4, and a light guide for guiding illumination light from a light source unit and making the light be emitted from an illumination optical system provided in the distal end portion 6 or the like are inserted (none is shown in the figure).
The operation portion 3 includes a bend preventing portion 9 provided on the distal end side and connected with the flexible tube portion 8 covering the proximal end of the flexible tube portion 8, a grasping portion 10 connected to the bend preventing portion 9 and grasped by a hand when a user uses the endoscope 1, operation means (13, 14 and 15) to be described later, configured to operate various kinds of endoscope functions provided on an outer surface of the grasping portion 10, a treatment instrument insertion portion 11, and a suction valve 16.
Examples of the operation means provided in the operation portion 3 are, as described above, a first bending lever 13 configured to bend the first bending portion 7a of the bending portion 7, a second bending lever 14 configured to bend the second bending portion 7b of the bending portion 7, and a plurality of operation members 15 which are switches for performing respective corresponding operations of the image pickup means and illumination means or the like.
The treatment instrument insertion portion 11 is a structural member provided with a treatment instrument insertion port to insert various kinds of treatment instruments not shown in the figure and communicated with the treatment instrument insertion channel to be described later through a branching member.
At the treatment instrument insertion portion 11, a forceps plug 12 which is a lid member for opening and closing the treatment instrument insertion port and is configured to be freely attachable and detachable (exchangeable) to/from the treatment instrument insertion portion 11 is disposed.
The universal cord 4 is a composite cable configured to insert in the inside the various kinds of signal lines or the like inserted inside the insertion portion 2 from the distal end portion 6 of the insertion portion 2 to the operation portion 3 and extended further from the operation portion 3, and also insert the light guide of the light source unit not shown in the figure.
The endoscope connector 5 is configured including an electric connector portion 17 to which a signal cable connecting a video processor of external equipment not shown in the figure is connected on a side face portion, and also including a light source connector portion 18 to which a light guide bundle and an electric cable connected with the light source unit as the external equipment and not shown in the figure are connected, or the like.
Next, an internal configuration of the distal end portion 6 of the insertion portion 2 will be described based on
As illustrated in
A distal end cover 23 configuring a distal end face of the distal end portion 6 is bonded and fixed so as to cover a distal end part of the distal end rigid member 21. To the distal end cover 23, an observation window 24, and an illumination window and an observation window cleaning nozzle not shown in the figure are airtightly fixed with an adhesive or screws.
Note that a distal end opening portion 25 which is a hole portion formed on the distal end cover 23 configures an opening portion of a treatment instrument channel 26 inside the distal end portion 6. The treatment instrument channel 26 is connected so as to cover a channel connection tube 27, a distal end part of which is inserted and fitted to the distal end rigid member 21.
In addition, in order to form an outer shape of the distal end portion 6 and the bending portion 7, rubber-made bending rubber 28 configured to integrally cover an outer periphery of the distal end rigid member 21 and the bending portion 7 is provided. A distal end outer peripheral portion of the bending rubber 28 is fixed to the distal end portion 6 by a yarn winding adhesion portion 29.
In addition, at the distal end rigid member 21, in addition to the image pickup unit 30 and the channel connection tube 27, the light guide configured to guide the illumination light and not shown in the figure, and a conduit or the like communicated with the observation window cleaning nozzle and a cleaning tube for cleaning the observation window of the distal end portion 6 or the like and feeding air into a body cavity are disposed.
Note that, since members such as the observation window cleaning nozzle, the cleaning tube and the light guide are conventionally well-known components, the detailed descriptions are omitted. Further, the image pickup unit 30 is also the conventionally well-known component so that the detailed descriptions are omitted.
Here, the configuration of the bending portion 7 provided in the insertion portion 2 of the endoscope 1 of the present embodiment will be described below based on
The bending portion 7 of the insertion portion 2 is, as illustrated in
Note that the bending pipe 40 here is a member, a main body of which is a cylindrical super-resilient alloy pipe as a bending component. Examples of a super-resilient alloy material configuring the bending pipe 40 are Ni—Ti (nickel-titanium), a titanium alloy, beta titanium, pure titanium, 64 titanium, and A7075 (aluminum alloy). In addition, the bending pipe 40 may be formed by a resin pipe.
For the bending pipe 40, as illustrated in
That is, since the first bending pipe portion 40a disposed at the distal end portion of the bending pipe 40 has the upward bending tendency and shape-memorized, the initial position of the first bending portion 7a of the bending portion 7 is also in a state of being bent upwards.
The first bending pipe portion 40a of the bending pipe 40 has a predetermined length L1, and a plurality of first bending slots 41, a basic shape of which is a partially arcuate oblong hole extending in the circumferential direction, are provided at a predetermined interval (pitch) t1 by laser machining or the like for example.
The plurality of first bending slots 41 are formed alternately at upper and lower positions in a direction orthogonal to the longitudinal direction of the first bending pipe portion 40a.
Note that, for the first bending pipe portion 40a, the plurality of first bending slots 41 are formed in advance in a straight line state in a manufacture process, and a shape memory process of forming the upward bending tendency is executed later.
That is, the first bending pipe portion 40a is shape-memorized such that the upward bending tendency is formed in a state that the plurality of first bending slots 41 provided on an upper side are narrowed and the plurality of first bending slots 41 provided on a lower side are widened.
On the other hand, the second bending pipe portion 40b of the bending pipe 40 has a predetermined length L2 (L1<L2) longer than the predetermined length L1 of the first bending pipe portion 40a here, and similarly to the first bending pipe portion 40a, a plurality of second bending slots 42, a basic shape of which is a partially arcuate oblong hole extending in the circumferential direction, are provided at a predetermined interval (pitch) t2 by laser machining or the like for example.
The plurality of second bending slots 42 are also formed alternately at upper and lower positions in a direction orthogonal to the axis X on which the insertion portion 2 becomes linear.
Note that, by making the predetermined interval (pitch) t1 of the first bending slots 41 formed in the first bending pipe portion 40a smaller (shorter, t1<t2) than the predetermined interval (pitch) t2 of the second bending slots 42 formed in the second bending pipe portion 40b, the flexural rigidity of the first bending pipe portion 40a on the distal end side is set lower than the flexural rigidity of the second bending pipe portion 40b.
That is, the bending portion 7 of the insertion portion 2 of the present embodiment is configured such that the first bending portion 7a on the distal end side has the lower flexural rigidity (is softer) than the second bending portion 7b on the proximal end side.
Note that it is preferable to set the bending pipe 40 such that a ratio (L1:L2) of the predetermined length L1 of the first bending pipe portion 40a and the predetermined length L2 of the second bending pipe portion 40b and a ratio (θ1:θ2) of the predetermined angle θ1 of the first bending pipe portion 40a to the axis X and a maximum bending angle of the bending portion 7, a predetermined angle θ2 for which the predetermined angle θ1 is subtracted from 180° for example, coincide (L1:L2=θ1:θ2).
The bending pipe 40 configured in this way is provided with one load generating first angle wire 44 configured to bend the first bending pipe portion 40a downwards and connected to a wire fastener 43 provided only on a lower side of an inner peripheral portion of the distal end portion of the first bending pipe portion 40a, and a pair of second angle wires 47 and 48 configured to bend the second bending pipe portion 40b in the up and down directions and connected to either one of two wire fasteners 45 and 46 provided on the top and the bottom of the inner peripheral portion of the distal end portion of the second bending pipe portion 40b.
Note that, as illustrated in
The first angle wire 44 and the pair of second angle wires 47 and 48 are disposed inside the insertion portion 2, inserted to the operation portion 3, and pulled and slackened by the first bending lever 13 or the second bending lever 14.
Note that the first bending portion 7a of the bending portion 7 is bent by pulling and slackening the first angle wire 44 according to an operation of the first bending lever 13, and the second bending portion 7b of the bending portion 7 is bent by pulling and slackening the pair of second angle wires 47 and 48 according to an operation of the second bending lever 14.
For the bending portion 7 provided in the insertion portion 2 of the endoscope 1 configured as above, as illustrated in
That is, from a state of being bent upwards as the initial position illustrated in
In addition, from the straight line state illustrated in
Then, from the straight line state illustrated in
Note that an operator can vary a bending state of the first bending portion 7a to a desired bending angle (state) by adjusting a pulling and slackening amount of the first angle wire 44 accompanying an operation amount of the first bending lever 13 from the state of being bent upwards in
In this way, for the bending portion 7 of the insertion portion 2, by increasing and decreasing the load in the proximal end direction to the first bending pipe portion 40a, the bending state in the two up and down directions of the first bending portion 7a can be varied.
In addition, for the bending portion 7, since the flexural rigidity of the first bending pipe portion 40a inside the first bending portion 7a is set lower than the flexural rigidity of the second bending pipe portion 40b inside the second bending portion 7b, the first bending portion 7a is bent prior to the second bending portion 7b.
Now, in the endoscope 1, the bending portion 7 is highly frequently bent upwards when the insertion portion 2 is inserted to a subject. Therefore, the bending portion 7 here is configured such that the first bending pipe portion 40a inside the first bending portion 7a is given the bending tendency in the state of being bent upwards beforehand and shape-memorized, and the distal end portion is in the state of being bent upwards in the initial state.
In addition, for the bending portion 7, by giving the upward bending tendency to the first bending pipe portion 40a and making the shape be memorized, when bending the first bending portion 7a upwards in particular, only the load to the proximal end side by the first angle wire 44 is released so that the second bending portion 7b is not bent without being affected by the load, and only the first bending portion 7a can be independently bent.
Note that it is preferable to set the bending pipe 40 to the configuration that the second bending pipe portion 40b has predetermined flexural rigidity sufficiently higher than the flexural rigidity of the first bending pipe portion 40a so that the second bending portion 7b is not bent even when the first bending portion 7a is bent downwards.
The flexural rigidity of the first bending pipe portion 40a and the flexural rigidity of the second bending pipe portion 40b can be set by adjusting the predetermined interval (pitch) t2 of the second bending slots 42 formed at the second bending pipe portion 40b with respect to the predetermined interval (pitch) t1 of the first bending slots 41 formed at the first bending pipe portion 40a as described above, for example.
Thus, for the bending portion 7, only the first bending portion 7a on the distal end side is independently bent without bending the second bending portion 7b on the proximal end side.
Further, for the bending portion 7, as illustrated in
Note that, even when the second bending portion 7b of the bending portion 7 is in a bent state, the operator can independently bend only the first bending portion 7a at the distal end portion of the bending portion 7 by operating the first bending lever 13 provided on the operation portion 3.
As described above, in the endoscope of the present embodiment, when bending the bending portion 7 provided in the insertion portion 2, by independently bending only the first bending portion 7a provided on the distal end side of the bending portion 7, a direction of the distal end portion 6 which is the distal end portion of the insertion portion 2 can be finely adjusted, thereby improving the insertability of the insertion portion 2.
Further, in the endoscope 1 here, even in the state of bending the second bending portion 7b of the bending portion 7, only the first bending portion 7a at the distal end portion can be bent in a desired direction and finely adjusted, and the insertion to a complicated subject lumen or the like in particular is improved.
Incidentally, in the above-described bending portion 7, the flexural rigidity of the first bending portion 7a is set smaller than the flexural rigidity of the second bending portion 7b by a difference in the flexural rigidity between the first bending pipe portion 40a and the second bending pipe portion 40b of the bending pipe 40, however, instead of this or in addition to this, the flexural rigidity of the first bending portion 7a may be set to be smaller than the flexural rigidity of the second bending portion 7b by changing parameters of other built-in elements provided inside the bending portion 7.
For example, the flexural rigidity of the first bending portion 7a may be set smaller than the flexural rigidity of the second bending portion 7b by gradually changing pitch widths P1 and P2 of a flex tube 31 as a protective member wound around an outer periphery of the treatment instrument channel 26 which is a tube body provided inside the bending portion 7.
Specifically, by setting the pitch width P2 of the flex tube 31 inside the second bending portion 7b larger than the pitch width P1 of the flex tube 31 provided inside the first bending portion 7a (P1<P2) and gradually changing the flexural rigidity of the treatment instrument channel 26, the flexural rigidity of the first bending portion 7a can be set to be smaller than the flexural rigidity of the second bending portion 7b.
For the flex tube 31, by reducing a spring constant k, the flexural rigidity is reduced. The flex tube 31 here is configured such that a planar body having a uniform width is wound around.
Note that the spring constant k can be calculated from the following equation (1).
k=Gd̂4/8NaD̂3 Equation (1)
k: spring constant
G: transverse elasticity modulus of spring member
d: wire diameter of spring
Na: effective winding number
D: coil diameter
In the above-described equation (1), by the gradual change of the pitch widths P1 and P2 of the flex tube 31, the effective winding number Na is changed. That is, since the pitch width P1 of the flex tube 31 provided inside the first bending portion 7a is smaller than the pitch width P2 of the flex tube 31 inside the second bending portion 7b (P1<P2), a denominator of the above-described equation (1) becomes large, and the spring constant k becomes small.
Therefore, by setting the pitch width P2 of the flex tube 31 inside the second bending portion 7b larger than the pitch width P1 of the flex tube 31 provided inside the first bending portion 7a (P1<P2) and gradually changing the flexural rigidity of the treatment instrument channel 26, the flexural rigidity of the first bending portion 7a can be set to be smaller than the flexural rigidity of the second bending portion 7b.
For example, the flexural rigidity of the first bending portion 7a may be set smaller than the flexural rigidity of the second bending portion 7b by gradually changing plate thicknesses d1 and d2 of the flex tube 31 as the protective member wound around the outer periphery of the treatment instrument channel 26 provided inside the bending portion 7.
Specifically, by setting the plate thickness d2 of the flex tube 31 inside the second bending portion 7b larger than the plate thickness d1 of the flex tube 31 provided inside the first bending portion 7a (d1<d2) and gradually changing the flexural rigidity of the treatment instrument channel 26, the flexural rigidity of the first bending portion 7a can be set to be smaller than the flexural rigidity of the second bending portion 7b.
In this case, by the gradual change of the pitch widths P1 and P2 of the flex tube 31, the wire diameter d of the spring in the above-described equation (1) is changed. That is, since the plate thickness d1 of the flex tube 31 provided inside the first bending portion 7a is smaller than the plate thickness d2 of the flex tube 31 inside the second bending portion 7b (d1<d2), a numerator of the above-described equation (1) becomes small, and the spring constant k becomes small.
Therefore, by setting the plate thickness d2 of the flex tube 31 inside the second bending portion 7b larger than the plate thickness d1 of the flex tube 31 provided inside the first bending portion 7a (d1<d2) and gradually changing the flexural rigidity of the treatment instrument channel 26, the flexural rigidity of the first bending portion 7a can be set to be smaller than the flexural rigidity of the second bending portion 7b.
For example, the flexural rigidity of the first bending portion 7a may be set smaller than the flexural rigidity of the second bending portion 7b by gradually changing pitch widths P3 and P4 of a braid 32 which is a metal mesh tube as a protective member put on the outer periphery of the treatment instrument channel 26 provided inside the bending portion 7.
Specifically, by setting the pitch width P4 of the braid 32 inside the second bending portion 7b larger than the pitch width P3 of the braid 32 provided inside the first bending portion 7a (P3<P4) and gradually changing the flexural rigidity of the treatment instrument channel 26, the flexural rigidity of the first bending portion 7a can be set to be smaller than the flexural rigidity of the second bending portion 7b.
For example, the flexural rigidity of the first bending portion 7a may be set smaller than the flexural rigidity of the second bending portion 7b by gradually changing the wire diameter of the braid 32 which is the metal mesh tube as the protective member put on the outer periphery of the treatment instrument channel 26 provided inside the bending portion 7.
Specifically, by setting the wire diameter d4 of the braid 32 inside the second bending portion 7b larger than the wire diameter d3 of the braid 32 provided inside the first bending portion 7a (d3<d4) and gradually changing the flexural rigidity of the treatment instrument channel 26, the flexural rigidity of the first bending portion 7a can be set to be smaller than the flexural rigidity of the second bending portion 7b.
Moreover, for example, in a case of a coiling treatment instrument channel 26, by changing a coil pitch or a coil wire diameter or the like for each part of the first bending portion 7a and the second bending portion 7b and gradually changing the flexural rigidity of the treatment instrument channel 26, the flexural rigidity of the first bending portion 7a can be set to be smaller than the flexural rigidity of the second bending portion 7b.
In addition, for example, in the case of a resin-made treatment instrument channel 26, by changing a proportion of a resin and a thickness of the resin or the like for each part of the first bending portion 7a and the second bending portion 7b and gradually changing the flexural rigidity of the treatment instrument channel 26, the flexural rigidity of the first bending portion 7a can be set to be smaller than the flexural rigidity of the second bending portion 7b.
Note that the modifications above are examples of setting the flexural rigidity of the first bending portion 7a to be smaller than the flexural rigidity of the second bending portion 7b by the treatment instrument channel 26 which is the built-in element provided in the bending portion 7, and the flexural rigidity of the first bending portion 7a may be set to be smaller than the flexural rigidity of the second bending portion 7b by providing an angle braid which is an exterior member provided on an inner part of the bending rubber 28 illustrated in
The invention described in the above-described embodiment is not limited to the embodiment and the modifications and can be variously modified without departing from the scope in an implementation phase in addition. Further, the embodiment above includes the inventions in various stages, and various inventions can be extracted by appropriate combinations in a plurality of disclosed constituent elements.
For example, even when some constituent elements are deleted from the entire constituent elements indicated in the embodiment, in the case that the described problem can be solved and the described effect can be obtained, the configuration from which the constituent elements are deleted can be extracted as the invention.
Number | Date | Country | Kind |
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2015-009612 | Jan 2015 | JP | national |
This application is a continuation application of PCT/JP2015/075885 filed on Sep. 11, 2015 and claims benefit of Japanese Application No. 2015-009612 filed in Japan on Jan. 21, 2015, the entire contents of which are incorporated herein by this reference.
Number | Date | Country | |
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Parent | PCT/JP2015/075885 | Sep 2015 | US |
Child | 15376710 | US |