1. Field of the Invention
The present invention relates to an endoscope including a light-emitting device installed at a distal end portion of an insertion portion, as an illumination optical system.
2. Description of the Related Art
Endoscopes are widely used in a medical field and an industrial field. Objects to be examined or observed by endoscopes are inner portions of, e.g., living bodies or plants. Thus, when an endoscopic observation is performed, a light source that illuminates an object to be observed is required.
A general endoscope apparatus includes an endoscope, and a light source apparatus as an outside apparatus for the endoscope. Illuminating light emitted by the light source apparatus is supplied to a light guide provided in the endoscope. The supplied illuminating light is conveyed by the light guide and is emitted from an illuminating window arranged at a distal end of an insertion portion of the endoscope to illuminate an object to be observed.
In recent years, endoscopes including a light-emitting device, such as a light-emitting diode, provided at a distal end portion of an insertion portion, instead of a combination of a light source apparatus and light guide fibers, to directly illuminate an object to be observed with light emitted by the light-emitting device have been proposed.
For example, Japanese Patent Application Laid-Open Publication No. 2004-248835 discloses an endoscope that prevents a decrease in an amount of illuminating light or generation of image noise due to heat emitted by an LED illumination (corresponding to a light-emitting device in the present invention) arranged at a distal end portion of an insertion portion, thereby enabling favorable observation to be performed over a long period of time. In the endoscope, a heat dissipation member that conducts heat generated from the light-emitting device arranged at the distal end portion of the insertion portion to the rear side of the insertion portion is provided to cool the light-emitting device.
An endoscope according to an aspect of the present invention includes: a distal end rigid member provided on a distal end side of a bending portion, an observation optical portion being fixedly provided in the distal end rigid member; a distal end cover fixed to the distal end rigid member in an integrated mariner, the distal end cover including a transparent illuminating window portion included in an illumination optical portion and a light-emitting device installing hole; a light-emitting device arranged in the light-emitting device installing hole, the light-emitting device including a light-emitting portion that faces the illuminating window portion included in the distal end cover and is fixed at a predetermined position, and a conductive portion positioned on the illuminating window portion side relative to an opening of the light-emitting device installing hole, the conductive portion being opposed to the opening of the light-emitting device installing hole; a substrate having thermal conductance and combining as a heat dissipating portion, the substrate being connected to the conductive portion of the light-emitting device, and a power supply cable that supplies power being connected to the substrate; and a heat dissipation member having thermal conductance, an end side of the heat dissipation member being connected to the substrate and another end side of the heat dissipation member projecting relative to the substrate to dissipate heat conducted to the substrate.
Hereinafter, an embodiment of the present invention will be described with reference to the drawings.
As illustrated in
Reference numeral 5 denotes a light-emitting device, for example, a light-emitting diode, which is included in a later-described illumination optical portion 20.
As illustrated in
The distal end portion 6 includes a distal end cover 8 and a distal end rigid member 9. The distal end cover 8 includes an insulating member. The distal end rigid member 9 includes a metal member such as stainless steel.
First, the distal end cover 8 will be described.
As illustrated in
The first opening 8a is a through hole in which the cleaning nozzle 3 is inserted and arranged. The first opening 8a is provided with a convex portion 8a1 that defines a direction of a spout of the cleaning nozzle 3. The second opening 8b is a through hole in which a later-described distal end first convex portion 9a of the distal end rigid member 9 is arranged. The third opening 8c is a through hole included in a treatment instrument insertion hole 2a, which is illustrated in
The illuminating window portion 8d includes an exit face that includes a flat face. At a proximal end side of the illuminating window portion 8d, a light-emitting device installing hole 8e in which the light-emitting device 5 is arranged is provided. The illuminating window portion 8d and the light-emitting device 5 fixedly provided in the light-emitting device installing hole 8e are included in the illumination optical portion 20.
The light-emitting device 5 includes a light-emitting portion 5a on the distal end face side and a conductive portion 5b on the proximal end face side. In the present embodiment, as indicated by arrow 3A, the light-emitting device 5 is arranged at a predetermined position in the light-emitting device installing hole 8e and fixed to the light-emitting device installing hole 8e in an integrated manner by bonding.
More specifically, the light-emitting portion 5a faces a surface on the proximal end side of the illuminating window portion 8d. The conductive portion 5b is positioned on the opening illuminating window portion 8d side of the light-emitting device installing hole 8e. In other words, the conductive portion 5b is covered by a wall portion 8f provided perpendicularly around the conductive portion 5b. Consequently, insulation between the distal end rigid member 9 made of a metal and the conductive portion 5b is reliably ensured and an increase in diameter of the distal end portion 6 is prevented.
The light-emitting device 5 connected to a substrate 21 as indicated by dashed lines may be arranged and fixedly provided in the light-emitting device installing hole 8e of the distal end cover 8 as indicated by arrow 3B. Alternatively, the light-emitting device 5 may be provided at a predetermined position of the distal end cover 8 by means of integral molding. Reference numeral 8g is a distal end rigid member arranging space in which a portion on the distal end side of the distal end rigid member 9 is received.
As illustrated in
In the present embodiment, the shape of the substrate 21 is not limited to a prism shape, and may be a columnar shape.
A cutout surface 21a is formed in the substrate 21. On the cutout surface 21a, a heat dissipation plate 24, which is a plate-shaped heat dissipation member, is arranged. The cutout surface 21a is formed, for example, at a position on the inner surface side of a space 6c inside the distal end portion, the position being away from a center axis of the distal end portion. The heat dissipation plate 24, which is a plate-shaped heat dissipation member, is fixed to the cutout surface 21a in an integrated manner by means of, for example, soldering or brazing. A position where the cutout surface 21a formed in the substrate 21 is arranged is not limited to a position on the inner surface side of the space 6c inside the distal end portion, the position being away from the center axis of the distal end portion. The position where the cutout surface 21a is arranged may be provided on the center axis side of the space 6c inside the distal end portion as indicated by dashed lines in
The heat dissipation plate 24 is formed of a metal member having high thermal conductivity, such as copper or aluminum. A thickness, a width and a length of the heat dissipation plate 24 are arbitrary determined considering a capacity of heat dissipation (hereinafter referred to as an amount of heat dissipation) and according to the type of the endoscope 1. Also, a cross-sectional shape of the heat dissipation plate 24 may be a desired three-dimensional shape such as an L-shape, a U-shape, a semicircular shape, a concave-shape and a box shape as necessary.
In the figure, the heat dissipation plate 24 is, for example, a flat plate. The heat dissipation plate 24 includes a connection portion 24a and a heat dissipating portion/pipe sleeve 24b. The connection portion 24a is arranged on the cutout surface 21a of the substrate 21 and the heat dissipating portion/pipe sleeve 24b projects from an end face of the substrate 21 toward the proximal end side. A distal end portion of a protection tube 25 inserted in the insertion portion 2, through which the power supply cables 22 and 23 are inserted, is arranged so as to be fitted on the heat dissipating portion/pipe sleeve 24b, and fixed to the heat dissipating portion/pipe sleeve 24b in an integrated manner by, e.g., thread-wrapping bonding.
With such configuration, the heat dissipating portion/pipe sleeve 24b and the power supply cables 22 and 23 are inserted in the protection tube 25, thereby the power supply cables 22 and 23 being stably arranged inside the insertion portion 2 and preventing the heat dissipating portion/pipe sleeve 24b from coming into contact with objects included in the insertion portion. Accordingly, the problems of, e.g., the heat dissipating portion/pipe sleeve 24b damaging the tube or disconnecting a signal line can be solved.
An end portion 24e of the heat dissipation plate 24 is arranged within an endoscope rigid portion. In other words, the end portion 24e is arranged without projecting from the distal end bending piece 7f included in the bending portion 7 included in the insertion portion 2 of the endoscope 1 toward the proximal end side. This is because where the bending portion 7 is subjected to repeated bending operations, the heat dissipation plate 24 is prevented from being deformed due to the bending operations. The endoscope rigid portion is a portion from the distal end face of the distal end cover 8 to a proximal end of the distal end bending piece 7f.
As described above, as a result of the heat dissipation plate 24 being arranged within the endoscope rigid portion, the problem of the heat dissipation plate 24 being damaged as a result of repeated bending of the heat dissipation plate 24 accompanying bending of the bending portion 7 can reliably be prevented.
Meanwhile, the cleaning nozzle 3 and the observation optical portion 10 are provided in the distal end rigid member 9. The observation optical portion 10 includes a lens unit 11 and an image pickup unit 15.
The lens unit 11 includes a lens frame 12 and, for example, optical lenses 4b, 4c, 4d and 4e arranged in the lens frame 12. Meanwhile, the image pickup unit 15 mainly includes an image pickup apparatus 16, and a device frame 17. The lens frame 12 and the device frame 17 are each formed of metal members having high corrosion resistance and low thermal conductivity, such as stainless steel.
The image pickup apparatus 16 includes an image pickup device 16a and a non-illustrated circuit substrate with electronic components mounted thereon. The image pickup device 16a is, e.g., a CCD or a CMOS. For example, two cover lenses 18 and 19, which are optical members, are bonded and thereby fixed to the light receiving face side of the image pickup device 16a. The cover lenses 18 and 19 are arranged in the device frame 17, and the second cover lens 19 is arranged on the light receiving face of the image pickup device 16a. A signal cable 16b including a bundle of signal lines extends out of the image pickup apparatus 16 toward the proximal end side of the insertion portion 2.
As illustrated in
Furthermore, a first through hole 9c, a second through hole 9d, a third through hole 9e and a fourth through hole 9f are provided in the distal end rigid member 9. Center axes (not illustrated) of the respective through holes 9c, 9d, 9e and 9f are parallel to a center axis (not illustrated) of the distal end rigid member 9.
The first through hole 9c is an observation optical portion hole, and includes a lens frame hole 9c1 and a device frame hole 9c2. The lens frame 12 is fixedly provided in the lens frame hole 9c1. The device frame 17 is arranged so as to loosely fit in the device frame hole 9c2.
The second through hole 9d includes a nozzle hole 9d1 and an air/water sending hole 9d2. The cleaning nozzle 3 is fixedly provided in the nozzle hole 9d1. The third through hole 9e is a through hole included in the treatment instrument insertion hole 2a illustrated in
The fourth through hole 9f is an illumination optical portion hole 9f1. A number of illumination optical portion holes 9f1 are formed, the number being equal to the number of light-emitting devices 5 provided integrally with the distal end cover 8. Each illumination optical portion hole 9f1 is a hole allowing the substrate 21 fixed to the heat dissipation plate 24 in an integrated manner to pass through, and includes a round hole or a rectangular hole.
In the endoscope 1 configured as described above, power is supplied to the light-emitting device 5 in the illumination optical portion 20, which is configured integrally with the distal end cover 8, via the power supply cables 22 and 23 and the light-emitting device 5 thereby emits light. Then, illuminating light emitted from the light-emitting portion 5a passes through the illuminating window portion 8d and illuminates an object to be observed.
In the present embodiment, the distal end face of the distal end first convex portion 9a is arranged so as to be aligned with the distal end face of the distal end cover 8 or project relative to the distal end face of the distal end cover 8. Consequently, it is possible to prevent illuminating light emitted from the light-emitting portion 5a in the light-emitting device 5 and passing through the inside of the distal end cover 8 toward the illuminating window portion 8d from directly entering the observation optical portion 10 via the transparent distal end cover 8.
Also, as a result of the light-emitting device 5 emitting light, heat is generated from the light-emitting device 5. The heat is first conducted to the substrate 21 and then to the connection portion 24a and the heat dissipating portion/pipe sleeve 24b in the heat dissipation plate 24 having a shape with an amount of heat dissipation taken into consideration, and is dissipated into the space 6c inside the distal end portion. Consequently, it is possible to prevent an increase in temperature of the light-emitting device 5, thereby preventing the problem of a decrease in illuminating light amount and also preventing the problem of image noise generated as a result of the heat generated from the light-emitting device 5 being conducted to the image pickup apparatus 16 via the lens frame 12 and the device frame 17 in the observation optical portion 10 provided in the distal end rigid member 9.
In the above-described embodiment, it has been described that the heat dissipation plate 24 is formed so as to have a flat plate shape, and also formed so as to have a desired cross-sectional shape such as an L-shape, a U-shape, a semicircular shape, a concave-channel shape or a box shape as necessary. However, where a capacity of heat generated from the light-emitting device 5 is larger than the amount of heat dissipated by the heat dissipation plate 24, the heat dissipation plate 24 is configured as indicated in a first configuration or a second configuration, which is described below. Consequently, the amount of heat dissipated by the heat dissipation plate 24 can be increased.
In the first configuration, coaxial wires are used instead of the power supply cables 22 and 23. Each coaxial wire includes one core wire and a shield wire provided around the core wire. In such configuration, the shield wire includes, for example, a plurality of copper-based metal elemental wires having high thermal conductivity. In the first configuration, the shield wires in the coaxial wires are connected by, e.g., soldering to the heat dissipating portion/pipe sleeve 24b of the heat dissipation plate 24 as heat dissipation members.
According to the first configuration, heat generated from the light-emitting device 5 is conducted to the substrate 21 and the connection portion 24a and the heat dissipating portion/pipe sleeve 24b of the heat dissipation plate 24 and then conducted to the shield wires and dissipated.
As described above, as a result of shield wires being connected to the heat dissipating portion/pipe sleeve 24b, the amount of heat dissipated by the heat dissipation plate 24 is increased by the shield wires, enabling heat generated from the light-emitting device 5 to be dissipated more reliably.
In the second configuration, as illustrated in
As illustrated in
The flat braided conductive wire 26 includes metal elemental wires having high thermal conductivity such as copper or aluminum. The flat braided conductive wire 26 includes the flat shape portion 26a and a flat braided wire portion 26b having flexibility. The flat shape portion 26a is hardened by, e.g., soldering so as to have a plate shape. The flat braided wire portion 26b is inserted in a center portion of the insertion portion 2 and extends inside the bending portion 7 toward the proximal end side of the insertion portion.
In the second configuration, heat generated from the light-emitting device 5 is conduced to the substrate 21, and the connection portion 24a and the heat dissipating portion/pipe sleeve 24b of the heat dissipation plate 24 and dissipated into the space 6c inside the distal end portion, and also after the heat is conducted to the substrate 21, and the connection portion 24a, the heat dissipating portion/pipe sleeve 24b and the flexed portion 24c of the heat dissipation plate 24, the heat is further conducted to the flat braided conductive wire 26 and dissipated inside the insertion portion 2.
As described above, the flexed portion 24c is formed in the heat dissipating portion/pipe sleeve 24b, and the flat braided conductive wire 26 is connected to the flexed portion 24c. As a result, the amount of heat dissipated by the heat dissipation plate 24 is increased by the flat braided conductive wire 26, enabling heat generated in the light-emitting device 5 to be dissipated more reliably to the proximal end side of the insertion portion.
Furthermore, the connection and fixing portion 24d is arranged in the vicinity of the center in the distal end bending piece 7f, the flat shape portion 26a of the flat braided conductive wire 26 is connected to the connection and fixing portion 24d, and the flat braided wire portion 26b is arranged so as to be inserted in the center portion of the insertion portion 2. As a result, bendings of the flat braided wire portion 26b accompanying bending operations of the bending portion 7 are substantially decreased, thereby solving the problem of a decrease in heat dissipation property due to disconnection of metal elemental wires.
Alternatively, it is possible that the flat shape portion 26a of the flat braided conductive wire 26 is connected to the cutout surface 21a without the heat dissipation plate 24 being connected to the substrate 21 and the flat braided wire portion 26b is arranged so as to be inserted in the center portion of the insertion portion 2 to dissipate heat generated from the light-emitting device 5.
As illustrated in
As described above, the distal end cover 8 is configured as the heat dissipation function-provided cover unit 30, enabling easy assembling of the distal end cover 8 and the distal end rigid member 9 into the distal end portion 6. In other words, the heat dissipation plate 24 and the substrate 21 projecting from the cover unit 30, which are indicated by solid lines in
Another example configuration of the distal end cover will be described with referenced to
The distal end cover 8 shown in the present embodiment described above includes the illuminating window portion 8d including an exit face that includes a flat face. However, the exit face of the illuminating window portion 8d provided in the distal end cover 8 is not limited to a flat face, and for example, like a distal end cover 81, which is illustrated in
As describe above, the exit face of the illuminating window portion 8d is formed as the arc-like convex shape portion 8d1 so as to have a lens function. As a result, the problem of illuminating light emitted from the illuminating window portion 8d diffuses around, thereby decreasing the amount of light in the center can be solved.
A convex portion length D of the arc-like convex shape portion 8d1 is at least within a height range d of a light beam emitted from the light-emitting portion 5a. Also, a length of convex in the arc-like convex shape portion 8d1 can be arbitrarily determined as long as the arc-like convex shape portion 8d1 has a structure in which a distal end face of the arc-like convex shape portion 8d1 projects toward the distal end side relative to other distal end faces of the distal end cover 8 and illuminating light emitted from the arc-like convex shape portion 8d1 condenses at the center.
Also, in
In the present embodiment described above, the distal end portion 6 includes the distal end cover 8 including a transparent resin member having insulating properties and the distal end rigid member 9 including a metal member in an integrated manner. Then, the distal end face of the distal end first convex portion 9a of the distal end rigid member 9, which is arranged in the second opening 8b, is arranged so as to be aligned with the distal end face of the distal end cover 8 or project relative to the distal end face of the distal end cover 8. As a result, it is possible to prevent illuminating light emitted from the light-emitting portion 5a of the light-emitting device 5 and passing toward the illuminating window portion 8d from directly entering the observation optical portion 10 via the transparent distal end cover 8.
In the distal end portion 6 including the distal end cover 8 and the distal end rigid member 9 in an integrated manner, as illustrated in
In a distal end cover 83 in
Also, the exit face of the illuminating window portion 8d including the first resin member 91 may be configured as the arc-like convex shape portion 8d1 as illustrated in
Also, although not illustrated, a side peripheral face of the illuminating window portion 8d including the first resin member 91 may be formed so as to have a tapered shape with a diameter increasing from the proximal end side toward the distal end side, or an outer diameter of the illuminating window portion 8d including the first resin member 91 may be made to be larger than an outer diameter of the light-emitting device 5.
Furthermore, like a distal end cover 84, which is illustrated in
Consequently, illuminating light emitted from the light-emitting portion 5a of the light-emitting device 5 can be prevented from directly entering the observation optical portion 10 via the distal end cover 84 or 85. Also, it is possible that for example, a half portion on the observation optical portion 10 side or the entirety of the portion between the observation optical portion 10 and the illumination optical portion 20 of the distal end cover 85 includes the second resin member 92 and all of other portion include the first resin member 91. The distal end covers 84 and 85 are formed by double molding.
The present invention is not limited to the present embodiment described above, and various alternations are possible without departing from the spirit of the invention.
Number | Date | Country | Kind |
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2010-238800 | Oct 2010 | JP | national |
This application is a continuation application of PCT/JP2011/072552 filed on Sep. 30, 2011 and claims benefit of Japanese Application No. 2010-238800 filed in Japan on Oct. 25, 2010, the entire contents of which are incorporated herein by this reference.
Number | Date | Country | |
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Parent | PCT/JP2011/072552 | Sep 2011 | US |
Child | 13455243 | US |