The invention relates to an endoscope for measuring the topography of a surface as claimed in the preamble of claim 1 and a method for measuring the topography of a surface as claimed in claim 20.
Conventional and well researched techniques for measuring three-dimensional geometries are frequently based on active triangulation. However, in a narrow environment such as, for example, in the human auditory canal or in drill holes, it is increasingly difficult to implement triangulation as such. In particular in the field of measuring endoscopy, it is not easy to position the spatial arrangement of transmit and receive unit or projection and imaging unit under the corresponding angles. In addition, as a rule it is not possible to include longer or larger hollow spaces in an image. This means it is necessary to measure spatially overlapping regions three-dimensionally in temporal succession in order to then combine them by data processing means to form a 3D configuration (3D data sticking). Here, the larger the overlapping areas, the more precisely the interconnection of individual images in 3D space can take place. This also requires the individual images per se to have a fixed relationship to each other at as many measuring points as possible.
The object underlying the invention is to provide an endoscope for measuring surface topographies requiring less mounting space than the prior art and which is able, for example, when using active triangulation, to cover larger measuring areas in just one measuring sequence.
The object is achieved by an endoscope with the features of claim 1 and by a method with the features of claim 20. The endoscope according to the invention for measuring the topography of a surface comprises a projection unit and an imaging unit. The endoscope is characterized by the fact that the projection unit and the imaging unit are arranged behind one another in relation to an axis of the endoscope.
This arrangement of projection unit and imaging unit (also receive unit) arranged axially behind one another on an axis (axis of the endoscope) make it possible, with a suitable design of the projection lens or of the receive lens, to achieve ideal overlapping of the projection area and the imaging area with a narrow hollow space. This arrangement according to the invention of the projection unit and imaging unit makes much better use of the available mounting space in an endoscope, which permits a significantly smaller endoscope design.
With the axial arrangement of the projection unit and the imaging unit, the imaging unit can in principle be aligned in the same viewing direction in relation to the axis of the endoscope as the projection unit. With suitable imaging optics, the imaging unit can also be arranged opposite to the viewing direction of the projection unit. A face to face arrangement of the projection unit and the imaging unit of this kind only differs in the embodiment of the imaging optics, but in principle the arrangement provides the same advantages for measuring 3D surfaces in a narrow space. The term “viewing direction” should be understood to mean the direction along the axis of the endoscope in which the endoscope is guided.
An arrangement of this kind is in particular suitable for the use of active triangulation. The space-saving arrangement of the projection unit and the imaging unit creates advantageous possibilities for the design of the measuring unit, which will be dealt with in more detail below. Moreover, a much higher number of color-coded patterns are available for so-called color-coded triangulation, thus enabling more precise measurement of the topography of the surface.
In an advantageous embodiment of the invention, projection rays from the projection unit extend radially laterally past the imaging unit and emerge laterally from an endoscope wall. The endoscope outer material is correspondingly optically transparent, wherein, as rule, the material used is glass or transparent plastic, such as Plexiglas. The radial lateral emergence of the projection rays represents an embodiment which allows the projection rays to emerge from the endoscope and land on the surface without being impeded by the imaging unit.
In a further advantageous embodiment of the invention, the light supply to the projection unit takes place via an optical waveguide or optical waveguide bundle. The light can be fed into the optical waveguide by an LED, for example. The use of a waveguide also saves space and moreover, in the area of the endoscope measurement, no heat will be emitted by a lighting means, which can also be detrimental in medical applications.
To measure the topography by means of triangulation, it is expedient for a projection structure with color coding to be provided between the light supply and projection optics of the projection unit. This projection structure can be embodied as a radially symmetrical structure, in particular if the lighting unit is embodied in the form of an optical waveguide with a round cross section. The projection structure is expediently embodied in the form of a slide.
Here, the slide comprises, at least in an external area, a plurality of concentric colored rings. These colored rings serve as color coding—the more colored rings can be attached to the slide or to the projection structure, the greater the measuring area of individual measurements and, as a result, it is possible to dispense with so-called feature tracking.
In a preferred embodiment, the projection structure, in the special case the slide, is arranged directly before the optical waveguide, wherein the projection rays extend perpendicularly through the projection structure.
In the case of a projector unit which is telecentric in relation to the slide, ray bundles emitted by the slide are guided through the projection optics. The respective main beams of the bundles extend perpendicularly to the slide and intersect in the pupil of the projection optics. From there, the main beams (which are parts of the projection rays) diverge and emerge from the endoscope wall and then land on the surface to be measured. A telecentric projection unit of this kind also saves mounting space since it is possible to dispense with so-called collimation optics.
The imaging unit of the endoscope comprises an imaging medium, which is preferably embodied in the form of a sensor chip of a digital camera.
The imaging unit also comprises imaging optics, which can cover a field of view, the size of which is adapted to the projection area. Here, the area of intersection of the field of view and projection area defines the measuring area.
In an advantageous embodiment of the invention, the imaging optics comprise a convex mirror and a planar mirror, wherein the convex mirror is convexly arched in the direction of the planar mirror. The convex mirror serves inter alia to deflect the imaging rays (imaging rays are projection rays reflected at the surface) onto the planar mirror. The planar mirror in turn deflects the imaging rays once again so that they extend through a central opening in the convex mirror. Here, the imaging medium is arranged behind the convex mirror in relation to the viewing direction of the endoscope. The imaging rays are deflected through the central opening in the convex mirror directly or indirectly onto the imaging medium. This measure enables the field of view of the imaging unit to be embodied as very large. A field-of-view angle of more than 180° is possible. In this described embodiment, the imaging medium is arranged behind the imaging optics in relation to a viewing direction of the axis of the endoscope. Hence, the imaging unit comprises a viewing direction corresponding to the viewing direction of the endoscope.
However, it is also possible to invert the viewing direction of the imaging unit so that it is arranged opposite to the viewing direction of the endoscope. In this case, the imaging medium is disposed behind the imaging optics of the imaging unit in relation to the viewing direction of the endoscope.
In a further embodiment of the invention, it is expedient for the planar mirror also to comprise a, preferably central, opening which serves to allow the passage of light rays. Here, these are light rays extending opposite to the viewing direction of the endoscope. This makes it possible for objects or surfaces in the viewing direction of the endoscope to be received and pass through the opening of the planar mirror and through the opening of the convex mirror and land in an area of the imaging medium near the center where they can be detected. An additional lens arrangement in the area of the opening can serve to improve the imaging quality and adjust the magnification. This measure enables the endoscope to be used both as a camera endoscope and as a measuring endoscope.
A method as claimed in claim 2 is also part of the invention. The method according to the invention serves to measure the topography of a surface by means of an endoscope as claimed in any one of claims 1 to 19.
It is characterized by the fact that projection rays are emitted by a projection unit, the projection rays emerge laterally and radially from an endoscope wall, the projection rays are reflected by a surface to be measured and depicted by an imaging unit in the endoscope in a planar way on an imaging medium, wherein the imaging unit is arranged before the projection unit in relation to an axis of the endoscope.
Further advantageous embodiments of the invention will be explained in more detail with reference to the figures. Here, features with the same designation but in different embodiments are provided with the same reference characters.
The figures show:
The method of triangulation is used to measure the topography of the surface 4. To this end, projection rays 12, which may have different color spectra, are emitted by the projection unit 6. These projection rays 12 land on the surface 4 and are reflected there. Due to suitable imaging optics, the imaging unit 8 in turn has a field of view 34, which is illustrated in both
The area, which is encompassed by both the projection rays 12 and the field of view 34, that is the area in which the projection rays 12 and the field of view 34 intersect, is called the measuring area 5 and is shown hatched in
A measurement using a triangulation method can only take place in the area in which the projection rays 12 and field of view 34 intersect. The larger the measuring area 54, the larger the area that can be covered in one measurement. In particular in narrow hollow spaces, with known methods, it is frequently difficult to embody the field of the projection rays and the field of view in such a way that a sufficiently large measuring area 54 is formed.
The described row arrangement of the projection unit 6 and the imaging unit 8 on the axis of the endoscope 10 enables the ray trace described in
First, at this point, there will be a discussion of
The following will describe the projection unit 6 and projection optics 18 in more detail with reference to
The projection rays 12, which come from the optical waveguide 16 and which, in this example are emitted by an LED (not shown here), extend virtually perpendicularly through the slide 22, are deflected by suitable projection optics 18 and meet each other in a pupil 26 in such a way that in each case main beams meet in the pupil 26 in a virtually punctiform manner. This is referred to as a slide-side telecentric projector unit.
Further on, the individual projection rays 12 separate according to their color and land as a color pattern on the surface 4 to be measured. The surface 4 to be measured is now shown in
The irregular topography of the surface 4 (which is not shown here) causes the projection rays 12, which formerly extended parallel when passing through the slide 22, to land at different distances from the projection lens on the surface 4. Seen from another viewing direction, the projection image reflected on the surface 4 appears distorted and is depicted by imaging optics to be described below on an imaging medium 28, wherein a suitable evaluation method can be used to calculate the topography of the surface 4 from an evaluation of the color transitions and the distortion of the color lines.
There now follows a description of an advantageous imaging unit 8 with advantageous imaging optics 32. The projection rays 12 reflected at the surface 4 are described in the following as imaging rays 42. The imaging rays 42 land on a convex mirror 38, which is convexly arched in the viewing direction 11 of the endoscope. The convex mirror 38 reflects the imaging rays 42 in the viewing direction 11 of the endoscope 2 onto a further planar mirror 40, which in turn reflects the imaging rays a further time. This second reflection of the imaging rays 42 is directed in such a way that the reflected rays 42 are diverted through an opening 44 in the convex mirror 38.
This opening 44, which is in particular arranged centrally in the mirror 38, contains a lens 56 via which the rays 42 extend further through an achromatic lens 58 and finally land on an imaging medium 28, which in this example is embodied as a sensor chip 30, such as those also used, for example, in digital cameras. In principle, it is possible, to arrange a further prism 46 between the achromatic lens 58 and the sensor chip 30, as shown in
For a better illustration of the formerly abstract representation of the ray traces in the endoscope 2,
The projection unit 6 emits the projection rays 12 through the endoscope wall 14 radially toward the outside. Once again, the ray direction shown here is only for greater clarity. In reality, the projection rays emerge rotationally symmetrically from the endoscope 2. At the surface 4, the projection rays 12 are reflected and received by the imaging unit 8. The imaging unit 8 is arranged on the axis of the endoscope 10 before the projection unit 6 in the viewing direction 11. The preposition “before” indicates that the imaging unit 8 is arranged in the direction of the arrow 11 on the axis of the endoscope in relation to the projection unit 6. The preposition “before” is used with this meaning in the following. The preposition is used for an arrangement of a named subject opposite to the arrow direction.
The imaging rays 42 (not shown here, see
An, in principle, identical arrangement to that in
The manner in which this additional function of the endoscope 2 is embodied according to
As can be seen in
Hence, the central area of the sensor chip 30 can be used for a further function. For this reason, it has been found to be expedient also to provide the planar mirror 40 with a central opening 48 to allow the passage of the light rays 50 which are reflected by objects 60 and are arranged in the viewing direction 11 of the endoscope 2. These light rays 50 pass through the opening 48 of the planar mirror and through the opening 44 of the convex mirror 38 and then land in the central area of the sensor chip. Hence this central area of the sensor chip 30 can be used for the visualization of the objects 60 lying in the viewing direction 11 of the endoscope.
Hence the endoscope 2 has a dual function as a camera and as a measuring endoscope for the determination of the surrounding topography. This advantageous embodiment according to
Usually, to receive the imaging rays 42, the sensor chip is illuminated with a frequency of 10 Hz. Here, the shutter opening time is about 10 ms. This means that, at an illumination frequency of 10 Hz, there is a pause of 90 ms between the shutter openings. During this time, the sensor chip recordings are evaluated by calculation software. (The shutter opening time is the time in which the imaging rays 42 landing on the sensor chip are measured.)
There now follows a description of
It is also expedient to arrange a further reception unit (not shown) in a measuring endoscope according to
The arrangement of the measuring endoscope 2 described can, in principle, be used for all measurements in narrow hollow spaces. A particularly advantageous use of the endoscope 2 is depicted in the form of an otoscope suitable for measuring purposes, which is introduced into an ear and is used to measure the auditory canal or (see
Other applications of the endoscope 2 could lie within a technical field. The use of a space-saving endoscope 2 of this kind is expedient if, for example, drill holes or other cavities have to be measured precisely for purposes of quality assurance. For example, very high requirements are placed on the topography of rivet holes used for the riveting of aircraft components. An endoscope according to the invention of this kind enables high-precision topography measurements to be taken in very narrow holes.
Number | Date | Country | Kind |
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10 2009 043 523.9 | Sep 2009 | DE | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/EP2010/064428 | 9/29/2010 | WO | 00 | 3/29/2012 |