The present invention generally relates to medical devices, systems, and methods. In specific embodiments, the invention provides devices, systems, and methods for suturing tissues in open surgery, minimally invasive surgical procedures, robotic surgery, and the like.
Although many aspects of surgery have changed radically over the last several decades, some surgical techniques have remained remarkably constant. For example, as was true fifty years ago, suturing remains a common technique for approximation of tissues, ligation of tissues, affixing tissues together, and the like.
Suture has been used in open surgical procedures for generations to therapeutically treat diseased tissue and to close surgical access sites and other wounds. More recently, the use of minimally invasive surgical techniques has expanded, with surgical therapies often being performed at internal surgical sites. Although a wide variety of visualization techniques (including laparoscopes and other endoscopic viewing devices, fluoroscopy and other remote imaging modalities, and the like) have been developed to allow surgeons to view these internal surgical sites, and although a large variety of new tissue treatment techniques have been developed (including ultrasound techniques, electrosurgical techniques, cryosurgical techniques, and the like) and are now widely available, many modern surgical interventions continue to rely on suturing.
A wide variety of alternatives to suturing of tissues have been developed, and have gained varying degrees of acceptance in certain surgical procedures. Staples and tissue adhesives are used quite frequently in many open and minimally invasive surgical settings, and a variety of tissue welding techniques have also been proposed. Nonetheless, suturing remains ubiquitous in surgery, as suturing provides a number of advantages over many of the alternatives.
Suture's advantages include the large knowledge and skill base that surgeons have developed over the years. Additionally, a variety of off-the-shelf, pre-packaged surgical needles with suture are available from a large number of suppliers at very reasonable cost. Surgeons are able to precisely control the location of suture stitches by grasping the suture needle and first pushing it and then pulling it through the target tissue. In open surgery the surgeon may manually grasp the suture needle directly with his or her hand, although both open and minimally invasive procedures are often performed by grasping the needle with a needle grasping tool and manipulating the tool to place the suture stitches. The results obtained using suture are highly predictable, although dependent on the skill of the surgeon. In light of its advantages, the use of suture does not appear likely to disappear any time soon, with even modern robotic surgical techniques often making use of suture.
Although suture remains popular in surgery at least in part due to its significant advantages, suturing is not without disadvantages. In particular, placing a large number of suture stitches can be tiring and quite time-consuming. Manipulation of a suture needle can be difficult even in open surgery due to the limited space that is often available around the target tissues. The challenges of manipulating suture needles may be even greater in minimally invasive surgical procedures, where the needles are often manipulated using long-handled tools extending through a small aperture, typically while viewing the procedure on a display which is offset from the surgical site. Tying knots with a desired amount of tension and the like may call for intricate and precise manipulation of the suture, further complicating and delaying open and minimally-invasive surgeries. In fact, the time spent closing/suturing the access site may be significantly greater than the time spent treating the underlying target tissues for many procedures. The challenges of suturing tissue may be particularly acute during minimally invasive procedures, as such procedures often seek to limit trauma by relying on a limited number of relatively small access apertures to an internal surgical site. While endoscopic and other minimally invasive surgical techniques can provide tremendous advantages to the patient, these advantages may rely on increases in both the skills of the surgeon and the time spent suturing using known endoscopic needle graspers and the like.
There have been a variety of proposals for modifications to standard surgical suturing structures and methods to try to address the above disadvantages. At least some of these proposals may seek to rely on specialized and/or proprietary suturing needle systems, which could increase costs and preclude their wide acceptance, especially in third world countries. Unfortunately, many proposals for modifying existing suturing techniques may also decrease the surgeon's control over the placement of the suture, such as by relying on an automated or indirect mechanical movement of a device to drive a suture needle into and/or through tissues. While these new proposals have in the past or may in the future gain varying degrees of acceptance in one or more surgical procedures, standard suturing techniques continue to predominate throughout surgery in general.
In light of the above, it would be desirable to provide improved suturing devices, systems, and methods. It would be generally desirable to maintain some, most, or all of the advantages of standard suturing techniques, preferably while decreasing the time required for suturing, the strain on the surgeon, the training involved in achieving competence or time-efficiency in suturing techniques, or the like. It would be particularly advantageous if these improvements could be provided for minimally invasive and/or open surgical procedures, optionally without requiring extensive capital investments for new equipment, without significant increases in complexity of the suturing process, or without having to resort to specialized or proprietary suturing needles and the like. Alternative needle grasper structures which increased the ease and accuracy of stitching, which facilitate and expedite suturing within an internal surgical site through a limited number of cannulae, trocars, or other minimally invasive surgical access tools, and/or which are readily adapted for a variety of different procedures and patient physiologies would also be desirable.
The present invention generally provides improved medical suturing devices, systems, and methods. Embodiments of the invention provide improved suturing systems, devices and methods that maintain some or all of the advantages of standard open and/or minimally invasive suturing techniques while providing enhanced speed and ease of use. While some embodiments will find uses in a wide range of open surgical procedures, many advantageous embodiments will be particularly useful for minimally or less invasive surgeries, otolaryngology, pediatric surgeries, endoscopic surgeries (with or without trocar access), laparoscopic surgeries, and/or other procedures in which access to a suture site is limited. Articulation motions may be transferred from a handle to a needle grasping clamp using an axial movement of an actuation shaft that is loaded in compression along an elongate axis of the device and within an outer body or sheath, although alternative embodiments may make use of actuation cables loaded in tension. The device includes two alternating clamps that both advance axially and rotate to grasp the needle, the gripping forces on the needle being substantially applied along a longitudinal axis of the device and the grasping surface being substantially parallel to the needle's plane of curvature. Gripping the needle so that the needle is stressed slightly when the clamps alternate can be advantageous as it may inhibit “walking” of the needle in the longitudinal direction that may occur as the clamps alternate holding the needle. In some embodiments, the jaws may expand or unfold laterally after insertion to facilitate passing the clamps of the device axially through a trocar in preparation for an endoscopic procedure. This approach allows for use of clamps having relatively large jaw openings that can more easily accommodate larger needles and larger bite distances desirable for suturing thicker tissues.
In a first aspect, the invention provides a suturing device for use with a suturing needle. The device comprises a body having a proximal portion and a distal portion. The distal portion comprises the working portion having clamps that suture the tissues, the distal direction being toward the tissues of the patient. The proximal portion is held by the surgeon to control the device, the proximal direction being toward the surgeon. The body includes a first and second shaft that extend from the distal portion and are movable axially along the device axis and rotatably about each shaft. A first and second clamp are supported by the first and second shafts, respectively, and may be mounted at a distal end of the shaft, the shaft extending distally from the body. Each clamp comprises a proximal and distal jaw, the distal jaw being distal of the proximal jaw along an axis of the device. Movement of the first and second clamps is effected by a linkage within the body of the device. When actuated, the linkage causes movement of the clamps between a retracted displaced position and a grasping position by axially moving and rotating each shaft. When in the grasping position, each clamp grasps a portion of the needle disposed between the proximal jaw and the distal jaw along the device axis. When in the retracted position, each clamp is rotated laterally away from the needle and refracted proximally to increase clearance between the retracted clamp and the tissue and/or needle. In some embodiments, any or all of the clamps, jaws and shafts may be made of a rigid material.
Optionally, the clamps, shafts, and linkage effecting movement of each of the clamps comprise a detachable cartridge. The detachable cartridge facilitates sterilization or customization of the device with different cartridges. Cartridges may differ in various ways, including the dimensions of the shafts and/or clamps and the configurations of the clamps. In some embodiments, the linkage effecting movement of each of the first and second clamps includes a compression rod. The linkage may also include one or more springs to effect movement of the first or second clamps, providing a spring force for opening or closing of the jaws of the clamp or moving the movable handle.
In a preferred embodiment, the suturing device includes a handle at the proximal end of the body. The handle is coupled to the first and second clamps by the linkage mechanism so that an actuation of the handle alternates between: the first clamp in the grasping position while the second clamp is in the retracted position; and the second clamp in the grasping position while the first clamp is in the retracted position. Preferably in grasping the needle, the linkage axially advances the first or second clamp along an elongate axis of the device, rotates the clamp about an axis of a shaft supporting the clamp (with the clamp being offset from the shaft axis so that the clamp moves laterally toward an axis of the needle), slightly advances the clamp axially along the axis of the body of the device so as to stress the needle, and then closes the clamp on a portion of the needle. Ideally, an actuation of the handle comprises the handle moving from a first position to a second position, typically performed by a physician squeezing the handle with one hand. Often, for a short time after one clamp grasps the needle during the actuation cycle, both clamps are holding a portion of the needle.
Optionally, each clamp opens after the other clamp has closed during an actuation cycle so that the clamps maintain the needle at a substantially fixed location relative to the body of the suturing device. The linkage effecting movement causes each of the first and second clamps, at different times during a cycle, to advance toward the needle and rotate laterally toward the needle. Ideally, the clamp rotates toward the body in the same plane as the curvature of the needle so as to grasp the needle between the jaws of the clamp. The jaws of the clamp may include a gripping surface positioned to grip primarily (and often almost entirely) in a direction along the device axis. The jaws may also include a chamfered projection at an end of a jaw element to nudge the needle into alignment with the gripping surfaces of the jaws so long as the needle is within a grasping area of the jaws.
In some embodiments, at least one (and preferably both) of the clamps of the suturing device has a folded configuration and a working configuration. In the folded configuration, the components of the clamp fold so as to reduce the overall profile of the device and facilitate introduction of the device through a trocar. In the working configuration, the clamp unfolds to facilitate normal operation of the clamp during the suturing process as described above. In embodiments having foldable clamps, the suturing device may also include a sheath that at least partially houses the clamps and the body in the folded position. A physician may rotate the sheath to either fold the clamps into a folded position or to unfold the clamps into the working configuration. Typically, after unfolding the clamps, the clamps are locked into the working configuration by a locking mechanism, which can be released to facilitate folding the clamps by pressing a release button. The sheath may also include tabs which direct the clamps between the configurations as the sheath is moved or rotated.
In yet another aspect, the invention provides a method for suturing. The method comprises introducing a body of a suturing device to a surgical site for a patient. The body extends along a device axis toward first and second clamps disposed near its distal end. A base portion of a surgical needle is grasped between a distal jaw element and a proximal jaw element of the first clamp along the device axis. The sharp end of the needle is inserted through a tissue of the patient while the first clamp holds the needle at a fixed location relative to the body. The second clamp is then advanced toward the needle by translating a shaft supporting the second clamp along the device axis and rotating the second clamp about its shaft. The second clamp then grasps a tissue penetrating portion of the needle, and the first clamp releases the base portion of the needle withdrawing into a retracted position by rotating about its shaft and translating along the device axis. The base end of the needle is then pulled through the tissue of the body by moving the body of the suturing device while the second clamp holds the needle.
Often, inserting the sharp end of the needle through the tissue and pulling the base end of the needle through the tissue comprises a physician or surgeon manually holding a proximal portion of the suturing device, such as a handle, and moving or rotating the proximal portion of the device. Typically, grasping a needle with a clamp includes advancing the clamp axially along the device axis toward the needle to a position lateral of the needle, rotating the clamp laterally toward the needle such that the clamp partially surrounds a portion of the needle, and then closing the clamp on the needle. Allowing the physician to drive the needle by manually moving or rotating a proximal portion of the suturing device enables the physician to retain more control over suturing of the tissue. This is advantageous as the physician may need to alter the suturing process in various circumstances. For instance, if the physician notices bleeding when the needle is first inserted into a tissue, indicating the needle was inserted into a vessel, the physician can simply stop driving the needle and remove the needle by pulling the partially inserted needle back out along the insertion path using the clamp engaging the base portion to prevent further damage to the vessel. Additionally, this aspect of the device allows the physician to retain the “feel” of the needle as it drives through the tissue, which may help the surgeon locate or avoid various tissues. A method of suturing with the suturing device may include selecting an insertion point in the tissue to be sutured, inserting the needle in the tissue at the insertion point, selecting a second insertion point in the tissue, inserting the needle into the tissue at the second insertion point, and selecting and inserting the needle into the tissue at additional insertion points until the tissue suture is complete. The method may include removing the needle from any insertion point by pulling the partially inserted needle back out along the insertion path if the physician desires to select an alternate insertion point in the tissue. For instance, a physician may wish to remove the needle and choose an alternate insertion point in the tissue if the needle enters a vessel causing bleeding or the needle enters a tissue or region, which the physician would prefer to avoid suturing.
In many embodiments, the suturing method includes axially stressing the needle along its axis with the clamp before closing the clamp on the needle. Often, the proximal jaw of the clamp is used to axially stress the needle by slightly advancing the proximal jaw toward the needle before the clamp closes on the needle. Ideally, grasping a portion of the needle with the clamp comprises grasping the needle from within the plane of the needle's radius of curvature. In another aspect of the invention, the jaws of the clamp exert a gripping force on the needle substantially in the direction of the device axis. The method may also include simultaneously holding the needle with both clamps before releasing the needle with either clamp, which may prevent inadvertently releasing the needle in a body cavity of the patient. Preferably, when the needle is held by both clamps at once, the gripping force exerted by one clamp on the needle may increase while the gripping force exerted by the other clamp decreases, the increase being roughly proportional to the decrease in gripping force.
In an alternative exemplary embodiment, the method may further include moving the clamps from a folded configuration to a working configuration and vice versa. The clamps may be folded and unfolded by rotating a sheath about the clamps, wherein the sheath may have tabs to guide or facilitate movement of the clamps from one configuration to another. After the clamps are unfolded, the clamps may be locked into the working configuration with a locking mechanism, which may later be released before folding the clamps.
The present invention provides improved medical devices, systems, and methods for the application of surgical sutures. Properly realized, the invention facilitates endoscopic and/or open techniques for suturing tissues, which can significantly increase the speed and enhance the simplicity of suture application, especially in cases when the suturing of a long incision is desired.
This invention should find extensive use in tissue suturing during surgical operations on both humans and animals. In addition to endoscopic procedures (for example, during laparoscopy), the subject invention can be used during operations that involve limited access and in other surgical areas where tissue joining is desired. It provides particular advantages in the suturing of a large incision by increasing the speed and improving the ease with which stitches are completed, and with which knots are tied. The devices and related techniques described here can be used, for example, to suture different layers of anatomical tissues, including (but not limited to) various organs (among them, the intestines and the uterus), and so forth. A wide range of blood vessels, including veins and arteries, can also be connected using the techniques described in this document in order to form anastamoses and so on. In addition to increasing the speed and/or facilitating the creation of a surgical suture, devices based on the subject invention enhance a physician's control over the suture application process by maintaining a fixed relationship between the movement of the surgeon's hand and the surgical needle. A version of the invention can be used in automated systems, for example, as an actuator in a robotic system.
The devices described here provide for standard sterilization techniques used for surgical instruments, which implies reuse. Sterilization can be accomplished using an autoclave, as well as chemical sterilization techniques, irradiation, etc., since most or all of the device parts can optionally be made from materials suitable for repeated sterilization (such as stainless steel, other metals, alloys, etc.). Alternatively, a detachable portion of (or an entire) a device for applying sutures may include one or more parts made from a plastic suitable for surgical instruments, with such a portion or device optionally being disposable.
Suturing devices based on the subject invention make it possible to employ standard suture materials with the needles normally used in surgery, for example, needles with flat gripping surfaces, as well as needles with a round, triangular, or other cross-sections. Typically, the surgical needle will have a radius of curvature that often includes a base portion and a sharp penetrating portion.
Referring now to
The distal portion 1 of the suturing device body typically comprises a long, narrow body or working part with a round cross-section. The application for a device determines the dimensions of distal portion 1. For instance, the distal portion 1 of a device for endoscopic procedures can consist of a long narrow working part, having a cross-section that can be inserted through a trocar, and a length that ensures suture application at the desired depth.
The proximal portion 2 of the body includes a handle 20 by which a physician can hold the suturing device and a movable handle 21 by which the physician can actuate the suturing device.
The two clamps of the suturing device may be used with a standard surgical needle 3, usually curved in shape, to the base of which a suturing thread 4 is attached. The needle's dimensions can be selected in accordance with the type of tissues being joined. The two clamps, clamps 5 and 6, shown in
Each clamp comprises two jaw elements, jaws 7 and 8, which are mounted to a pin 9 associated with the clamp and held in place by a yoke 10, which is in turn attached to the end of clamp shaft 12, as depicted in
Each clamp and/or the clamp shaft may have a range of motion such that the clamp adjusts to the arc of the needle during or after closing of the clamp so as to avoid bending of the needle with the clamp. For instance, when in the grasping position, shown for example in
Another clamp modification is shown in
The suture application process is depicted in
Four exemplary and largely sequential components of the motion of the clamp between the retracted and grasping configurations are also shown schematically in
A linkage mechanism, the first part of which is housed in distal portion 1 (
As depicted in
During subsequent movement of compression rod 28, the distal end of push bar 29 bears on tube 36, to which push bar 16 is attached, which makes the jaws close and grip the needle, and compress spring 35. Thus, over the course of a single motion of rod 28 in the distal direction, the clamp advance to a position where a proximal jaw is positioned proximal the needle along an axis of the device and the distal jaw of the clamp is positioned distal of the needle along the axis of the device. The clamp then rotates about axis 102 of the clamp shaft so that the needle 3 is between the proximal and distal jaws, which then close to grasp the needle. The reverse motion of rod 28 occurs under the influence of spring 27, whereupon push bar 29 releases tube 36, which moves in the proximal direction under the influence of spring 35, and push bar 10 opens the jaws, freeing the needle. Then the motion of push bar 29 and push bar 34 makes bushing 33, together with shaft 31 and jaws 17 and 18, return to a position where the stop plate 30 turns in opening 39 under the influence of helical bushing 33 to a position at which shaft 31, together with jaws 17 and 18, can move in the proximal direction to the initial position. Thus, the device undergoes reverse motion, during which jaws 17 and 18 of a clamp are returned to the initial position. Although the operation of one of the device's clamps, 23, has been examined here, the second clamp 25 works in a similar manner.
In the preferred embodiment, pressing the handle 21 (
An exemplary linkage mechanism housed in proximal portion 2 is shown in
Referring now to
The operation of the mechanism is now described with rods 44 and 47 positioned in the extreme proximal position. When handle 60 is pressed, lever 56 rotates around the shaft of its pivotal connection to lever 58. An end of lever 56 bears on rod 50, causing it to move in the distal direction, while roller 57 on the other end of lever 56 moves within slotted recess 61. Rod 50 sets rotor 51 into motion in the distal direction, whereupon the latter's projection in turn pushes one of the conical bushings. For example, bushing 49, together with rod 50, bears on rod 40 (
Distal portion 1, the working portion of the device, may be realized as a replaceable part, for instance, to be designated as a disposable component, to facilitate sterilization of the device. In this case, the replaceable part may be attached using a collet 55 with nut 54, as shown in
Another embodiment of the clamp is shown in
Reliable retention is also facilitated by the parallel alignment of the needle-gripping jaw surfaces to each other and to the needle's plane of curvature. For this reason, the device can be used with needles of varying sizes and shapes, without compromising the reliability of needle retention. In other regards, the device operates in the same manner as described above. In the initial state, a clamp is located in the extreme proximal position with the jaws opened and rotated upwards (upper clamp in
Another embodiment of a clamp is shown in
In many embodiments, surfaces 84 and 85 of jaws 76 and 77 are strengthened to help the jaws maintain a reliable grip on the needle. Surfaces 84 and 85 may be strengthened with inserts made of hard material, such as tungsten carbide, or diamond sputtering. In certain embodiments, the jaws also have claw 79 that corrects the needle's position if it is deviated from the normal in process of gripping. As push bar 74 moves distally, tips 81 and 83 travel along the inner surface of the angled channels of push bar 74. This causes jaws to rotate about the pin 71 and the working surfaces 84 and 85 of jaws 76 and 77 to come together. As push bar 74 moves proximally, tips 81 and 83 travel along the outer surface of the angled channels 78 of push bar 74 causing the jaws to open. The described design of jaws in conjunction with push bar with angled channels allows a significantly greater force to be transmitted to the jaws, and thus ensures a more reliable grip on the needle. This is achieved by converting the longitudinal force applied by the handle to the push bar into torque at the jaw levers. In effect, as the angle is decreased, the angled channels form a wedge, which has a higher transmission factor.
In other regards, the clamps of the embodiment of
Another embodiment of the clamp is shown in
After completing the procedure, the surgeon rotates sheath 94 to fold power jaws into the folded configuration, so that the working part can be extracted through the trocar. The described embodiment of the power clamps differs from those above in that the jaws are made to be more powerful, to grip the needle more securely, and in that the unfolding design of the power jaws allows gripping the needle with greater distance between the clamps, allowing deeper penetration of tissue in suturing.
The present application claims the benefit under 35 USC 119(e) of U.S. Provisional Application No. 61/358,764 filed Jun. 25, 2010; the full disclosure of which is incorporated herein by reference in its entirety for all purposes. The following commonly-assigned applications and patents disclose related subject matter, and are hereby incorporated herein by reference: U.S. patent application Ser. No. 11/532,032 filed Sep. 14, 2006 and titled “Suturing Device, System, and Method;” U.S. patent Provisional application Ser. No. 11/227,981 filed Sep. 14, 2005; U.S. patent application Ser. No. 12/535,499 filed Aug. 4, 2009; U.S. patent application Ser. No. 12/049,552 filed on Mar. 17, 2008; and U.S. patent application Ser. No. 12/049,545 filed on Mar. 17, 2009.
Number | Date | Country | |
---|---|---|---|
61358764 | Jun 2010 | US |