The invention relates to an energy-harvesting apparatus and method, for harvesting or collecting energy from a source of vibration, such as ambient or environmental vibration.
In a conventional energy harvester a direct resonator, or in some cases a plurality of direct resonators, is responsive to an input vibration, such as vibration of a structure to which the energy harvester is attached. (In the art, direct resonators may also be termed linear, or ordinary, resonators.) The vibration excites the resonator(s) and the resonator(s) are electrically damped, for example by means of a permanent magnet carried by a resonator so that it oscillates in the proximity of a conducting coil, to extract an electrical power output. Such energy harvesters can be used to charge a battery or to operate an electronic device such as a sensor and/or a wireless transmitter in a self-contained device, in known manner.
Such conventional energy harvesters suffer from several problems which limit their efficacy for converting vibration energy into electrical energy. Two problems in particular relate to the performance of the resonator(s). First, the resonator in a conventional energy harvester has a specific resonant frequency and can only be effectively excited by vibration frequencies close to that resonant frequency. Natural or ambient vibrations available for driving an energy harvester tend to contain a variety or spectrum of vibration frequencies and a direct resonator may only be excited by a narrow band of the available vibration frequencies close to the resonant frequency of the resonator. One approach which has been used to address this is to incorporate into an energy harvester a plurality of direct resonators of different resonant frequencies, but this adds to the complexity of the energy harvester. Second, the power density storable in a direct resonator is limited as a linear function of the driving vibration amplitude, and this constrains the energy which can be transferred from an input vibration to a resonator in a conventional energy harvester.
The inventors consider that an alternative approach to addressing these limitations of conventional energy harvesters may be to use the phenomenon of parametric resonance. But the inventors are aware of only one prior art attempt to investigate the use of parametric resonance for energy harvesting, and this investigation found a significant problem. This is described in a paper by M. Daqaq, C. Stabler, Y. Qaroush and T. Seuaciuc-Osório, “Investigation of Power Harvesting via Parametric Excitations”, J. Intel. Mat. Syst Str., vol. 20, no. 5, pp. 547-557, 2009. Daqaq et al. carried out a laboratory study of the behaviour of a parametrically-excited resonator in the form of an elastic cantilever beam carrying a proof weight. The resonance of the beam was electrically damped to extract an electrical power output. The problem reported by Daqaq et al. is that a threshold vibration amplitude is required to excite a parametric resonator, and that as a result, the parametric resonator in their energy harvester could not harvest low-amplitude input vibrations. This dramatically reduced the energy that could be collected by their harvester. By contrast in a conventional energy harvester incorporating a direct resonator no such threshold vibration amplitude exists.
The invention provides an energy harvester and a method for harvesting energy as defined in the appended independent claims, to which reference should now be made. Preferred or advantageous features of the invention are set out in dependent sub-claims.
The invention in a preferred embodiment may thus provide an energy harvester comprising first and second mechanical amplifiers. The first mechanical amplifier is responsive to an input vibration, such as ambient or environmental vibration, so that the first mechanical amplifier can be excited or actuated by the vibration. The second mechanical amplifier is coupled to the first mechanical amplifier such that the first and second mechanical amplifiers operate as or provide first and second mechanical degrees of freedom. The first and second mechanical amplifiers may be coupled directly to each other or they may be coupled through one or more further mechanical degrees of freedom. At least one, but preferably only one, of the first and second mechanical amplifiers comprises a parametric resonator. An energy-harvester power output is generated by a damping process, but advantageously, or preferably, the damping process does not operate on the first mechanical amplifier. Preferably the energy-harvester power output is generated by damping the second mechanical amplifier.
In some aspects of the invention, damping processes for generating the energy-harvester power output may operate on both the first and second mechanical amplifiers, such that a portion of the total energy output of the energy harvester is extracted from each mechanical amplifier. But it is important in most implementations of the invention that the damping of the first mechanical amplifier is reduced or minimised, so that at least a portion of the energy output, and preferably all of the energy output, of the energy harvester is preferably extracted by damping the second mechanical amplifier.
Embodiments of the invention may thus take advantage of the characteristics of parametric resonance, including the broader bandwidth of exciting vibration frequencies and higher power density compared with a direct resonator, while the arrangement of coupled first and second mechanical amplifiers described herein acts to minimise or reduce the initiation threshold amplitude of the parametric resonator. This may advantageously solve the problem described by Daqaq et al. in the prior art and allow effective harvesting of smaller amplitude vibrations.
An illustration of the operating principle of the invention may be as follows. The behaviour of a parametric resonator can be described using the Mathieu equation, as described in more detail below. One aspect of the behaviour of a parametric resonator, as illustrated in
In option (1), since the parametric resonator is undamped, its initiation amplitude threshold may be minimised. In option (2), the parametric resonator may be damped to extract power, in which case its initiation amplitude threshold may be raised by the damping. However, the parametric resonator is driven through a mechanical amplifier which preferably increases the amplitude of the vibration input to the energy harvester, in order exceed the initiation amplitude threshold.
In option (2), a particular embodiment may be an auto-parametric resonator structure in which an input vibration drives a first mechanical amplifier, which comprises a direct or ordinary resonator. The first mechanical amplifier is coupled to a second mechanical amplifier, which comprises a parametric resonator. The resonant frequencies of the direct resonator and the parametric resonator are matched such that the resonant frequency of the direct resonator is a sub-multiple of the resonant frequency of the parametric resonator. (In other words, the resonant frequency of the parametric resonator is a multiple of the resonant frequency of the direct resonator, such as 2, 3 or 4 times its resonant frequency.) The combination of the two resonators thus functions as an auto-parametric resonator, in which parametric resonance can be driven by a very small initiation amplitude.
In options (1) and (2), the first mechanical amplifier (comprising the parametric resonator in option (1) and the mechanical amplifier for driving a parametric resonator in option (2)), is described as undamped. However, as described further above, in some embodiments of the invention both the first and second mechanical amplifiers may be damped to extract respective portions of the energy output of the energy harvester. In such embodiments an important factor is that at least some of the energy output is derived from the second mechanical amplifier, for example so that the damping of the first mechanical amplifier is reduced by its being coupled to the second mechanical amplifier.
The term mechanical amplifier means a device or structure, preferably a passive device or structure, which amplifies a mechanical displacement and/or force, and includes structures such as a lever, a parametric resonator or an ordinary resonator. The term parametric resonator means a resonator which is arranged to be driven in parametric resonance. A resonator structure may be capable of being driven as a parametric resonator or an ordinary resonator, typically depending on the orientation and frequency of the input vibration. A parametric resonator is therefore driven by an input vibration in parametric resonance and an ordinary resonator is driven by an input vibration in ordinary resonance. Such resonators may include structures such as bi-stable or multi-stable resonators, or bi-stable or multi-stable beams.
In this document, reference is made to damped and undamped mechanical amplifiers. In the real world, all mechanical structures are damped to some extent. In this document, the term undamped means that a mechanical amplifier is not directly connected to a damping mechanism for the extraction of power from an energy harvester. If a mechanical actuator is described as undamped, it may nevertheless be coupled to a damped mechanical actuator which is, for example, electrically damped to generate an energy-harvester power output. In such a case, although one mechanical amplifier is described as undamped, the electrical damping may extract some energy from both mechanical amplifiers, including the undamped and the damped mechanical amplifiers.
MEMS (microelectromechanical systems) implementations of energy harvesters may be suitable for implementing embodiments of the invention, and the three most popular mechanical-to-electrical transduction mechanisms implemented for MEMS vibration energy harvesters (VEH) are summarised below.
The following points summarise some important aspects of embodiments of the invention.
The damped Mathieu equation is used to describe the behaviour of a parametric resonator:
{umlaut over (x)}+c{dot over (x)}+(δ+2ε cos(2t)x=0
where x is displacement, c is damping, t is time domain, E is a generic excitation amplitude parameter and δ is a generic natural frequency squared parameter.
Theory and Simulation—Parametric Resonance
The employment motivation (for using parametric resonance in an energy harvester) can be summarised as,
Parametric excitation, unlike direct excitation, is usually perpendicular and not parallel in direction to the driving displacement. In order to achieve parametric resonance from this excitation, the excitation frequency ω needs be approximately 2ω0/n; where ω0 is the natural frequency of the resonator and n is the number of order (submultiple). Therefore, the first order (principal) parametric resonance can be attained when the excitation frequency is twice the natural frequency. Additionally, there is a prerequisite of a non-zero initial displacement in order to ‘push’ the system out of stable equilibrium.
Apart from these requirements, the excitation amplitude needs to overcome a damping-dependent initiation threshold prior to accessing the parametric resonant region as illustrated in the bifurcation diagrams in
Cantilever Resonators
A cantilever resonator is a common design choice in the art. It is able to achieve large displacements near the free end (ideal for electromagnetic and electrostatic transducers) and experience high levels of stress near the clamped end (ideal for piezoelectric transducers). Conventionally, cantilevers are driven with a direct excitation parallel to the displacement (ordinary resonance) as summarised below.
Where, c1 is viscous damping, c2 is quadratic damping, μx3 is cubic geometric non-linearities, A is excitation displacement amplitude, k is spring stiffness, m is effective mass, l is effective beam length, E is the modulus of elasticity and I is the area moment of inertia.
When a parametric excitation is applied perpendicular to the direction of the displacement, the following equation of motion (a version of the damped Mathieu equation) can be observed.
Both this numerical simulation and an existing experimental study in the literature (Daqaq et al. as referred to above) have subscribed significant magnitudes to this initiation threshold amplitude; whereas in practice, the ambient vibration available for harvesting is usually very small. Recorded vibration from a Japanese railway bridge was in the order of 0.1 ms−2. Therefore, the gap of this threshold and the base axis shown in
Design and Fabrication
It might be possible to employ active actuators to excite a parametric resonator by overcoming the limitation of initiation threshold amplitude. However, energy harvesting cannot afford the additional power expenditures. Therefore, a passive solution to fulfil this critical criterion is highly desirable.
While the parametric resonant technique theoretically promises better power and frequency responses in contrast to the conventional directly excited harvesters, initiation criteria, such as the amplitude threshold, need to be fulfilled. A passive design approach to address this has experimentally shown a reduction of this threshold by nearly 30 times. Over an order of magnitude higher power responses and approximately twice the operational frequency bandwidth have been recorded for the parametrically excited scenario in contrast to the same harvester driven at fundamental mode of resonance.
Ambient Energy Harvesting
Ambient vibrations typically include a wide range or spectrum of frequencies oscillating in a range of directions. As described above, this causes a particular problem for conventional energy harvesters using ordinary or direct resonators because of their narrow frequency response. As described herein, a parametric resonator may have a wider frequency response and therefore be able to capture vibrational energy over a wider frequency band than a direct resonator. Nevertheless, an effective energy harvester may advantageously comprise two or more parametric resonators responsive to different vibration frequencies, and/or two or more parametric resonators in different orientations in order to collect energy from a range of vibration frequencies and/or a range of vibration directions.
An energy harvester may thus comprise an array of two or more sub-units each comprising one or more parametric resonators. The sub-units or parametric resonators in such an array may be mechanically coupled so as to cover a broad operational frequency bandwidth.
The principle of operation of the invention, including description of specific embodiments of the invention, will now be described in more detail with reference to the accompanying drawings in which;
In the arena of vibration energy harvesting, the key technical challenges continue to be the low power density and narrow operational frequency bandwidth of existing designs. While convention has relied upon the activation of the fundamental mode of resonance (of a direct resonator) through direct excitation, this invention may advantageously provide or enable a new paradigm through the employment of parametric resonance for energy harvesting. Unlike direct resonance, oscillatory amplitude growth in parametric resonance does not converge to steady state due to linear damping. Therefore, the power output of an energy harvester employing parametric resonance may accumulate to higher levels. Additionally, it is the onset of non-linearity that eventually limits parametric resonance; hence, this approach can also potentially broaden the operating frequency range. The inventors' theoretical prediction and numerical modelling have suggested that an order of magnitude higher in oscillatory amplitude growth may be achievable.
In the inventors' initial experiments, a macro-sized electromagnetic prototype (practical volume ˜1,800 cm3) was built and tested. This device is illustrated in
In the past decade, energy harvesting has witnessed a rapid increase of interest from both academia and industry. In contrast to the top-down process of conventional power generation, the decentralised and self-sustaining nature of energy harvesting provides a convenient onboard complement to batteries for prolonged lifetime of remote and wireless devices.
Solar power has already emerged as a relatively mature technology for decentralised power generation; however, it is not suitable for enclosed or embedded applications where luminosity is scarce. On the other hand, ambient kinetic vibration is observed in a wide variety of applications; from rails to bridges, industrial compressors to turbine engines and walkways to human motions. Therefore, it is a popular energy source to harness in order to power and sustain wireless sensor nodes, for example for structural health monitoring.
Most conventional vibration harvesters rely on the activation of a fundamental mode of resonance through direct excitation of a second order mass-spring-damper system where the driving force is applied parallel to the direction of the oscillatory displacement. The fundamental mode of resonance is attained when the exitation frequency matches the resonant frequency of the system. This type of resonance, achieved through direct excitation, is also termed ‘ordinary resonance’.
Two major persisting technical challenges of this emerging technology are the small power density and narrow operational frequency bandwidth. Due to the random and continuously varying nature of real world vibrational sources, an ideal harvester should be able to function over a wide range of frequencies. However, designing a system with a flatter resonant response through damping tuning, compromises the peak power achievable. Therefore, the ideal objective is to maximise both the peak power and the frequency bandwidth.
In an attempt to resolve this dilemma, embodiments of the invention employ parametric resonance (a type of self-excited nonlinear vibration) as a means of mechanical amplification while exploiting its nonlinear resonant characteristics to widen the frequency band. This particular resonant phenomenon is induced when an external excitation results in a periodic modulation of an internal system parameter. In contrast to ordinary resonance, the driving force is usually applied perpendicular to the oscillatory displacement.
As described above, this approach suffers a significant problem, namely the requirement for the excitation amplitude to exceed a certain initiation threshold prior to accessing the parametric resonant regime. Embodiments of the invention aim to overcome the shortcomings of a parametrically excited vibration energy harvester (PEVEH) to achieve a practical realisation of this type of device.
Parametric resonance is distinct from most vibrational resonances due to a self-excited instability phenomenon. There are two classifications: heteroparametric resonance (which is simply referred to as parametric resonance in modern academia) and autoparametric resonance. Heteroparametric excitation is induced by the periodic modulation of certain system parameters in response to an external force. Autoparametric resonance arises from certain integer ratio relationships among the various natural frequencies of a multiple degree-of-freedom system, resulting in one oscillating component of the system introducing a periodic modulation of the system parameter on a second oscillator. Embodiments of the invention may employ either form of parametric resonance.
Table 1 summarises the advantages of parametric resonance over the current paradigm of vibration energy harvesting using ordinary resonance. Unlike ordinary resonance, oscillatory amplitude growth due to parametric resonance, governed by the generic undamped Mathieu equation (equation 1 below), does not converge to a steady state by linear damping and can only be limited by either physical limits or the onset of non-linearity at high amplitudes. This rise of nonlinearity can further aid the widening of the frequency band within which a parametric resonator can operate, therefore fulfilling the two following objectives simultaneously.
From the undamped Mathieu equation (equation 1);
{umlaut over (x)}+(δ+2ε cos(2t)x=0 (1)
δ and ε are generic parameters whose values determine the stability of the system, and t is time. When displacement x has unbounded solutions, an exponential build up of oscillatory amplitude can be achieved. This amplitude growth can theoretically approach infinity in a purely linear setting and is represented by the unstable region (shaded) in the bifurcation diagram shown in
One of the main hindrance factors, in a damped scenario (i.e. for a damped parametric resonator), is the requirement for the excitation amplitude to exceed a certain threshold amplitude before overcoming initial damping; as experienced and reported by Daqaq et al. Otherwise, the system would be trapped within a stable equilibrium. The exact threshold amplitude required depends on the working mechanism of the specific system. Additionally, an initial non-zero displacement is also required to ‘push’ the system out of stable equilibrium.
The design schematic in
The principal damping (transducer's electrical damping) does not directly act on the pendulum. Therefore, the initiation amplitude threshold required to activate parametric resonance is lower than in a design where the pendulum mass is primarily, or directly, damped.
Horizontally driving a pendulum at its suspension (by horizontal oscillation of the pivot) induces a direct excitation governed by equation 2.
Where θ is the angular displacement of the pendulum, ω0 is the angular natural frequency of the pendulum, ωh is the horizontal excitation angular frequency, Ah is the horizontal excitation displacement amplitude, c is the pendulum damping coefficient, l is the pendulum arm length and t is the time domain. With a vertical driving force, parametrically driving the pendulum, equation 3 governs the system's motion. The presence of a time-varying coefficient implies that this is a damped Mathieu equation and parametric excitation can be initiated.
Where ωv is the vertical excitation angular frequency and Av is the vertical excitation displacement amplitude. Equation 4 becomes the governing equation when both horizontal (direct) and vertical (parametric) excitations are present.
Ordinary resonance in equations 2 and 4 can be attained when ωh=ω0. Parametric resonance in equations 3 and 4 can be achieved when ωv=2ω0/n where n is the order number. Principal parametric resonance is observed when n=1.
The core mechanism of the harvester shown in
The equilibrium equations describing the lever beam balanced at rest (t=0 and θ=0) is given by equation 5.
F1(t)la(t)=F2lb
where, F1(t)=(m1−m)g+mg cos(θ(t))
and, F1(0)=(m1−m)g+mg cos(0)=m1g
also, F2=m2g
therefore, m1gla(0)=m1glb (5)
Where m is the pendulum mass, m1 is the total mass of the pendulum side, m2 is the total mass of the transducer side, la(t) is the active length between the pendulum's centre of mass and the pivot, la(0) is the constant parameter of original la at rest, lb is the active length between the transducer side's centre of mass and the pivot, and g is the acceleration due to gravity. Under dynamic response, la(t) is represented by equation 6 and unbalance is induced in the lever beam.
la(t)=la(0)−sgn(θ(t))Δla(t)
where, Δla(t)=l cos(Ø(t)) (6)
Where, Δla(t) is the change in active length la(t) when the pendulum is in motion and Ø=0.5π−θ. As the lever beam rocks about the pivot as a function of time, the transducer side mass (magnet) 114 moves against the closely placed fixed coils with displacement y(t). For lb>>y(t), small arc angle can be assumed and y(t) can be approximated as simple vertical displacement. The mechanical work done against the electrical damping of the transducer and the electrical power extractable from the system can be estimated by the dynamic forces about the lever beam. Therefore, the governing equation of the system sums up to the following.
((m1−m)g+mg cos(θ(t)))(la(t)=lb(m2g+F3(t)) (7)
The F3(t) term here is assumed to be approximately equal to the mechanical force from the torque caused due to imbalance in the lever when 0 is non-zero. This assumption is true for an ideal transducer where conservation of energy holds during mechanical-to-electrical power conversion, while taking into account the various damping terms.
For an electromagnetic transducer, displacement is related to electrical power output Pelec by a squared relationship; that is θ2∝y2∝Pelec. An estimate of the theoretical maximum electrical power output achievable Pmaxelec, under ideal electrical load conditions (when electrical damping De equals parasitic damping Dp) is assumed in equation 8.
Where, m′ is a generic mass and a′ is the time-varying-acceleration of this mass. The generic m′a′ term from this equation is the mechanical force experienced by an ideal electromagnetic transducer. Therefore, F3 and an estimate of the maximum electrical power output can be calculated by substituting this term back into equation 7 to obtain the θ(t) dependent power output relationship in equation 9. θ(t) itself is determined by one of the equations 2 to 4, depending on the excitation criteria.
The actual amount of maximum power extractable at the load (Pmaxload) also depends on the resistive loading conditions and the electrical damping (De) of the electromagnetic transduction as defined in equations 10 and 11 respectively. Where, Rload is the resistive load, Rcoil is the resistance of the coil, N number of coil turns, lcoil is the length of the coil, B is the flux density, Lcoil is the inductance of the coil. The imaginary component of equation 11 can be neglected for frequency <1 kHz.
While De directly resists y(t), it also has a fractional effect on θ(t) as it restricts the dynamic motion of the lever. The actual efficiency of the system and the transducer as well as additional nonlinear damping factors further reduce the maximum power estimated above. Therefore, various fitted numerical factors (either constants or functions of displacements) are required as coefficients for variables such as F3(t), Dp, De and the feedback damping from De to the pendulum damping in order for the numerical model to provide a more realistic estimate and to match with the experimental model.
Numerical Simulation
A numerical model using MATLAB Simulink, outlined in
m is the mass of the pendulum bob and m1 and m2 are the masses of each end of the lever beam. l is the length of the pendulum and l1 and l2 are the lengths of each end of the lever beam.
A qualitative comparison of angular displacement build up of the pendulum in time domain as a result of ordinary and parametric resonances near critical damping is presented in
It can be observed that nonlinearity in parametric resonance plays a more significant role and is even seen at low amplitudes. On the other hand, the nonlinearity associated with ordinary resonance only becomes significant at high amplitudes. Therefore, for a given excitation amplitude, the parametric case exhibits a relatively wider operational frequency band. However, the higher nonlinear peaks on the left-hand-side of the natural frequency mark line in
A steep jump (the elongated peak shape) in the nonlinear peak is observed at high excitation amplitudes in
With increase in excitation amplitude, the oscillatory amplitude (and hence the peak power) also increases accordingly. For ordinary resonance, a second-order polynomial relationship is present between displacement amplitude and power growth due to the θ∝P relationship. However, the displacement amplitude growth is exaggerated with a higher order nonlinear factor for parametric resonance as demonstrated in the quantitative comparison in
Furthermore, an additional steep jump in amplitude growth rate for parametric resonance at high excitation amplitudes can be observed. This suggests the onset of further higher orders of nonlinearity and is in agreement with the observation in the
Evidently, the numerical simulations have demonstrated that parametric resonance has a broader operational frequency band as a result of more significant nonlinearities and higher achievable power peaks than its ordinary resonance counterpart. However, it should be noted that ‘an order higher’ in performance as described above does not necessarily denote absolute power magnitudes but more essentially the higher-order polynomial behaviour demonstrated in
To verify the theoretical and numerical predictions, a macro-scale electromagnetic prototype as illustrated in
The transducer has a total component volume of around 50 cm3 and practical device volume of nearly 90 cm3. A four-magnet arrangement was employed for the transducer electrical power generation. The magnets are disc-shaped sintered Neodymium Iron Boron with dimensions of 22 mm diameter and 10 mm depth. The coil is also cylindrical in shape with dimensions of 50 mm outer diameter, 5 mm inner diameter, 10 mm depth, 90 microns wire diameter and an estimated coil turns of approximately a quarter of a million. The prototype's total component volume is approximately 500 cm3 and its practical device volume is around 1,800 cm3.
The peak electric power recorded (with an ideal load resistance) at parametric resonance is 956.6 mW at 1.70 ms−2 and at ordinary resonance is 27.75 mW at 0.65 ms−2. Furthermore, parametric resonance at this setting (from which the peak power figure was noted) did not reach a steady state but was rather constrained by the physical limits of the design, which only permitted the pendulum to exhibit a maximum angular displacement of
radians. If larger angular displacements or circular motion are accommodated, then even higher power levels may be achieved.
The qualitative comparison of oscillatory amplitude build up shown in
Near similar excitation levels (see Table 4), in these experiments parametric resonance yielded over 6 times higher peak power than ordinary resonance. The mechanical shaker employed to drive the energy harvester had a physical limit of approximately 5 mm in amplitude. Within this constraint, ordinary resonance failed to demonstrate observable nonlinearities. The operational frequency bandwidth is measured from half power points
(bandwidth ˜0.153 Hz, over 4-fold wider).
The energy harvester illustrated in
As mentioned above, Daqaq et al., (2009) appears to be the first and only literature to date that has investigated the employment of parametric excitation for vibration energy harvesting. But despite this analysis, a leap forward to achieve practical performance has yet to be reported in the prior art. As described in the prior art, a serous limitation of a parametrically excited system is the need for the excitation amplitude to overcome an initial threshold; below which, steady state response will be zero. Daqaq et al., has provided an analytical model for this threshold amplitude, but does not provide any solution to the problem.
The initiation threshold amplitude issue is not unique to Daqaq et al.'s parametrically excited cantilever. However, the two-degrees-of-freedom PEVEH design reported here is advantageously less constrained by this shortcoming. This is because the inventors have appreciated that the principal damping in the system acts as the key contributor to this limitation (and the threshold is nonexistent for a theoretically undamped scenario). For PEVEH, the principal source of damping (the transducer) acts on the secondary oscillating element (the lever beam). So the excitation of the primary oscillating element (pendulum) is on a different degree-of-freedom and the effect of initial damping is minimised. A disadvantageously higher initiation threshold amplitude is required if the principal source of damping is on the same degree-of-freedom as the parametric resonance, as in Daqaq et al.
The requirement of a non-zero initial displacement (to ‘push’ the system out of stable equilibrium) is another property of most parametrically excited systems. A design that places the rest position in an unstable equilibrium may serve as a solution.
Parametrically driven harvesters, despite their potential capabilities of exhibiting significantly higher performance, are not perfect. Therefore, the integration of both direct and parametric excitations to compensate and complement each other, can serve as an ideal solution for vibration energy harvesting.
The phenomenon of autoparametric resonance may also advantageously be used. The presence of a directly-excited component within such working mechanisms reduces the initiation threshold amplitude and helps to overcome the requirement of a non-zero initial displacement. Therefore, it can complement a parametrically-excited harvester's shortcomings while exploiting its performance advantages.
The inventors' experiments have demonstrated the use of parametric resonance for vibration energy harvesting. The numerical simulations and experimental prototype constructed have verified the theoretical prediction of an order higher in oscillatory amplitude (hence power) growth than ordinary resonance. Experimentally recorded peak power at parametric resonance (171.5 mW at 0.57 ms−2) has outperformed ordinary resonance (27.75 mW at 0.65 ms−2) by an order of magnitude in terms of power density normalised to the squared input acceleration. The growth of significant nonlinearities with increasing amplitude also demonstrated 67% increase in operational frequency bandwidth measured from their respective half power points (or over 4-fold if ordinary resonance's half power point is taken as the reference). Additionally, these initial experimental results compare favourably with respect to the current state-of-the-art.
These design principles relate to option (1) and option (2) described above, and to the structure defined in the Statement of Invention which refers to first and second mechanical amplifiers, or mechanisms, coupled together. In option (1), a first mechanical amplifier comprising a parametric resonator is coupled to a further (second) mechanical amplifier which is damped to extract power. This corresponds to the upper line of the diagram in
The proof mass 10 of the parametric resonator is coupled to the mid point of an elastic cantilever beam 12 of the direct resonator. A proof mass 14 is carried at each of the two free ends of the beam 12. The beam 12 is of a piezoelectric material, so that electrical power can be extracted when the beam resonates.
Advantageously, the resonant frequencies of the parametric and direct resonators are matched, to be equal or to be multiples of each other. This similarly applies, as appropriate, to other embodiments of the invention described below. In particular, where a parametric resonator (second mechanical amplifier) is driven by means of a direct resonator (first mechanical actuator) the resonant frequency of the direct resonator may advantageously be twice the resonant frequency of the parametric resonator so that auto-parametric resonance may be obtainable.
In
These same points apply as appropriate to each embodiment described below in which more than one component of an energy harvester is described as being fabricated from a piezoelectric material.
In the energy harvesters of
In
A design model of a micro-cantilever 200 with capacitive combs 202 is shown in
The designs from
Experimental tests were carried out using these designs. All tests were undertaken at normal air pressure and cantilevers were mounted with free ends upright to overcome the non-zero initial displacement criterion. This upright arrangement is equivalent to an inverted pendulum and the cantilever tip rests in an unstable equilibrium. COMSOL simulations (
In fact, an order of magnitude higher in power response can be observed for parametric resonance well within 1 g of acceleration and is clearly demonstrated in
Thus, an out-of-plane (to accommodate large displacements) electrostatic MEMS prototype (˜0.147 mm3), driven at 4.2 ms−2, has demonstrated a peak power of 0.011 μW at the fundamental mode of resonance and 0.16 μW at the principal parametric resonance. A two-fold increase in frequency bandwidth was also observed for the parametric scenario.
MEMS, thin/thick-film and macro-scale devices are being developed by the inventors to investigate the power efficiency of this novel technique in contrast to directly excited harvesters when induced to real infrastructural vibration.
Further improvements may be obtainable by the simultaneous employment of both direct and parametric resonance, and/or the incorporation of bi-stability, into the base resonator (first mechanical amplifier) which may further improve the mechanical-to-electrical energy conversion efficiency by broadening the output power spectrum. In the inventors' experiments, multiple direct and parametric resonant peaks from a multi-degree-of-freedom system were observed and an accumulative ˜10 Hz half-power bandwidth was recorded for the first 40 Hz.
Any resonator can potentially exhibit both direct and parametric resonance, but is only most responsive to one, depending on the excitation criteria. Therefore, a resonator configured to displace parallel to the forced excitation may be considered as a primarily direct resonator (DR) and a resonator configured to displace perpendicular to forced excitation may be considered as a primarily parametric resonator (PR).
Intrinsically, parametrically-excited resonance is associated with higher energy storage than directly-excited resonance, as linear damping does not saturate amplitude growth. Although vibrational nonlinearities that are almost always associated with parametric resonance can potentially result in a moderate broadening of the frequency response as compared to the linear directly excited counterparts, it is still desirable to increase the operational frequency band of a parametric resonator.
A further aspect of the invention may therefore provide an intrinsically multi-frequency complementary harvester that has ready access to multiple direct resonant peaks; and when the boundary conditions become favourable, the more effective parametric resonance can be called upon.
A problematic boundary condition of parametric resonance is the presence of the damping-dependent initiation threshold amplitude described above, which the excitation needs to attain prior to accessing the more “profitable” regions of this resonant phenomenon. The addition of an orthogonal initial clamped-clamped beam (CCB) spring, such as shown in
In practice the CCB may be anchored at its ends or supported in any convenient manner, rather than being clamped.
Bi-stability can be introduced into this system by reducing the distance between the clamps, thus pre-stressing (bending) the CCB. A symmetric bi-stable system has an unstable equilibrium at zero displacement and two stable equilibria positioned on either sides of the origin as shown in
m{umlaut over (x)}+c{dot over (x)}+{dot over (U)}(x)=F(t) (12)
U(x)=−0.5kx2+0.25μx4 (13)
where, U, x, m, c, F, k and μ are potential energy, displacement, mass, damping, driving force, linear negative spring constant and the Duffing parameter respectively. Equation 14 defines the position of potential intra-wells ±xs and Equation 15 represents the potential barrier ΔU (energy required to hop across to the other stable state).
±xs=±√{square root over (k/u)} (14)
ΔU=k2/4μ (15)
Whenever the system hops from one intra-well to another, i.e. the snap-through state for the CCB, a relatively large amount of energy is released that may be electrically harvested.
An experimental setup (component volume: ˜8.14 cm3) as illustrated in
By adjusting the size and position of a seismic mass 226, mounted at the end of the cantilever of the PR, the natural frequency of the CCB can be tuned to either match or mismatch the principal parametric resonance of the PR. When frequency matching does take place, auto-parametric resonance can be activated. This is a subset of parametric resonance induced by an internal transfer of energy arising from a certain integer ratio relationship in the natural frequencies of the constituting resonating elements. The fundamental mode of the CCB and the principal parametric mode of the PR do not co-exist and the system alternates between the two modes of resonance. The characteristic identifier of principal parametric resonance is that the excitation frequency is twice that of the observed response.
Varying levels of pre-stress were applied to the CCB 220 to form a bi-stable beam as shown in
Although, once activated, the PR (operated at parametric resonance) performed substantially better with higher bi-stability, the limiting barrier of the initiation threshold required to activate it also increased as follows,
This behaviour is a result of lower vibrational response from the stiffer pre-stressed CCB, which is used to amplify the base excitation for PR. Therefore, the effectiveness of the CCB as a passive aid towards lowering the initiation threshold for parametric resonance is reduced as pre-stress increases, though the effectiveness of the CCB in transferring energy to the PR is increased.
Although parametric resonance can offer significantly higher energy conversion efficiency than its directly excited counterparts, its initial activation may need to fulfil a list of criteria as follows.
Therefore, employing the more accessible direct resonance alongside parametric resonance helps maximise the response from random vibration input. In the case of bi-stability, the largest energy is released during the snaphthrough states. However, crossing the potential barrier between these states requires a large energy input. Additional side springs replacing the anchored clamps of the pre-stressed CCB described above may help to modulate or reduce the height of the potential barrier and increase the probability of snaphthrough. The overview concept of this directly and parametrically excited bi-stable resonator can be represented in the model diagram shown in
The parameters m1, m2 and A denote effective mass of a direct resonator (DR), effective mass of a parametric resonator (PR) and the amplitude of the external acceleration. From the model diagram in
The prototype in
In summary therefore, the inventors' experiments show a significant increase in both the fundamental mode peak and principal parametric peak with increased bi-stability through a pre-stressed CCB. A directly and parametrically excited bi-stable prototype has also demonstrated broadband operation by covering approximately a third of accumulated bandwidth between 10 Hz to 40 Hz. This multi-frequency design readily offers directly excited peaks, while the more effective parametric resonance can also be called upon when boundary conditions become favourable.
To summarise this aspect of the invention, the first mechanical amplifier may comprise a bi-stable or multi-stable structure, such as a pre-stressed beam, or in more general terms a mechanical amplifier having two or more stable states. The second mechanical amplifier may comprise a parametric resonator and be driven by external vibration by means of, or through, the first mechanical amplifier. The use of a bi-stable, or multi-stable, structure in the first mechanical amplifier may have two main advantages. First, in each of its stable states the multi-stable structure may be more rigid than an equivalent monostable structure. For example a bi-stable structure formed by pre-stressing a beam may be more rigid in one or more of its stable states than a similar beam which is not pre-stressed. A more rigid beam may advantageously be able to transfer more energy to the parametric resonator of the second mechanical amplifier, absorbing less energy itself. Second, the transition of a multi-stable structure between its stable states (snap-through) may transfer a larger amount of energy to the parametric resonator of the second mechanical amplifier. This may advantageously overcome the activation, or threshold, amplitude for causing resonance of the parametric resonator. Once the activation amplitude has been overcome, energy transferred through the multi-stable structure within one of its stable states may be sufficient to maintain parametric resonance.
The energy harvester comprises a direct resonator in the form of a resilient beam 300, anchored at its end (not shown). This is the first mechanical amplifier of the harvester. A parametric resonator in the form of a cantilever 302 extends upwardly from the beam 300. The beam and the cantilever are fabricated from beryllium copper or spring steel. The cantilever is preferably upwardly oriented during use, to place it in an unstable position, to encourage parametric resonance. Two permanent magnets 304 are secured on either side of the cantilever 302. The cantilever and magnets are positioned between, and closely spaced from, coils 306 retained within cup-shaped coil holders 308. Each coil holder is secured to a mounting plate 310 for support. The resonant frequencies of the beam 300 and the parametric resonator are matched, preferably so as to form an auto-parametric resonator as described above.
The magnets are preferably NdFeB magnets.
During operation, vibration of the magnets between the coils enables electrical power to be drawn from the coils.
Filing Document | Filing Date | Country | Kind |
---|---|---|---|
PCT/IB2013/054314 | 5/24/2013 | WO | 00 |
Publishing Document | Publishing Date | Country | Kind |
---|---|---|---|
WO2013/175449 | 11/28/2013 | WO | A |
Number | Name | Date | Kind |
---|---|---|---|
5801475 | Kimura | Sep 1998 | A |
6252336 | Hall | Jun 2001 | B1 |
6407484 | Oliver et al. | Jun 2002 | B1 |
6984902 | Huang et al. | Jan 2006 | B1 |
7258533 | Tanner | Aug 2007 | B2 |
7301254 | Lal et al. | Nov 2007 | B1 |
20050253486 | Schmidt | Nov 2005 | A1 |
20060087200 | Sakai | Apr 2006 | A1 |
20100072759 | Andosca et al. | Mar 2010 | A1 |
20110074162 | Cottone et al. | Mar 2011 | A1 |
Number | Date | Country |
---|---|---|
1137194 | Dec 1996 | CN |
102170248 | Aug 2011 | CN |
102217184 | Oct 2011 | CN |
WO 2007134891 | Nov 2007 | DE |
2007039733 | Apr 2007 | WO |
2011041689 | Apr 2011 | WO |
2011041689 | Apr 2011 | WO |
2011041689 | Apr 2011 | WO |
Entry |
---|
Prabha R., et al. Increasing Electrical damping in Energy-Harnessing Transducers, 2011, IEEE, 1-5. |
Jia et al., “Multi-Frequency Operation of a MEMS Vibration Energy Harvester by Accessing Five Orders of Parametric Resonance”, Journal of Physics, 2013, pp. 1-5, IOP Publishing Ltd., Cambridge, United Kingdom. |
Jia et al., “Directly and Parametrically Excited Bi-Stable Vibration Energy Harvester for Broadband Operation”, IEEE, Jun. 16-20, 2013, pp. 454-457, Transducers, Barcelona, Spain. |
Jia et al., “Parametrically Excited MEMS Vibration Energy Harvesters with Design Approach to Overcome the Initiation Threshold Amplitude”, Journal of Micromechanics and Microengineering, Mar. 24, 2013, 16 pages, vol. 23, No. 11, IOP Publishing Ltd., Cambridge, United Kingdom. |
Jia et al., “Parametric Resonance for Vibration Energy Harvesting with Design Techniques to Passively Reduce the Initiation Threshold Amplitude”, Smart Materials and Structures, Apr. 25, 2014, IOP Publishing Ltd., Cambridge, United Kingdom. |
Jia et al., “An Auto-Parametrically Excited Vibration Energy Harvester”, Sensors and Actuators, Sep. 22, 2014, pp. 69-75, Elsevier B.V., Cambridge, United Kingdom. |
Jia et al., A Parametrically Excited Vibration Energy Harvester, Journal of Intelligent Material Systems and Structures, 2013, pp. 1-12, Sage, Cambridge, United Kingdom. |
Steiner, Markus, “International Search Report”, ISA/EP, Oct. 29, 2013, 5 pages, PCT/IB2013/054314. |
Zhou, Y, “Microjoining and Nanojoining”, Institute of Materials, 2008, p. 186, Woodhead Publishing and Maney Publishing. |
Marton, L. et al., “Methods of Experimental Physics”, Problems and Solutions for Students, 1969, p. 1, vol. 8, Academic Press, New York and London. |
Cleland, A.N., “Foundations of Nanomechanics: From Solid-State Theory to Device Applications”, 2002, p. 321, Springer-Verlag Berlin and Heidelberg. |
Zhang, D., “Advanced Mechatronics and MEMS Devices”, Microsystems, 2013, p. 39, IBSN 978-1-4419-9985-6, Springer, New York, (ebook). |
Priya, S. et al., “Energy Harvesting Technologies”, 2009, p. 449, e-ISBN: 978-0-387-76464-1, Springer, New York. |
Nakra, B.C. et al., “Instrumentation Measurement and Analysis”, 1985, p. 145-151, ISBN 0-07-048296-9, Tata McGraw-Hill Publishing. |
Bolton, W., “Industrial Control and Instrumentation”, Pearson Education, 1991, p. 80, ISBN 81-7371-364-2, Longman Group. |
CN Search Report; CN201380039064.6; Aug. 31, 2016. |
Jenkins, Peter David; EP2856628; Notice of Opposition to a European Patent; 34 pages; Feb. 3, 2017. |
Daqaq M. F. et al., “Investigation of Power Harvesting via Parametric Excitations”, Journal of Intelligent Material Systems and Structures, Mar. 1, 2009, pp. 545-557, vol. 20, No. 5, Technomic Publ, Lancaster, PA. |
Abdelkefi, A. et al., “Global Nonlinear Distributed-Parameter Model of Parametrically Excited Piezoelectric Energy Harvesters”, Nonlinear Dynamics, May 12, 2011, pp. 1147-1160, vol. 67, No. 2, Kluwer Academic Publishers, Blacksburg, VA. |
Stabler, Christopher, “Parametric Instabilities for Vibratory Energy Harvesting under Harmonic, Time-Varying Frequency, and Random Excitations”, Clemson University, Aug. 2010, 88 pages. |
Zhou, Wanlu et al., “An Efficient Vibration Energy Harvester with a Multi-mode Dynamic Magnifier”, Smart Materials and Structures, 21 (2012) 015014, Dec. 20, 2011, 9 pages. |
Tang, Xiudong et al., “Enhanced Design of Vibration Energy Harvester Using Dual Masses”, Proceedings of the ASME 2011 International Design Engineering Technical Conferences & Computers and Information in Engineering Conference, IDETC/CIE, Aug. 28-31, 2011, 9 pages, Washington DC, USA. |
Number | Date | Country | |
---|---|---|---|
20150135869 A1 | May 2015 | US |