The present disclosure relates to energy recovery. More particularly, but not exclusively, the present disclosure relates to devices, systems, and methods for energy recovery for gases and fluids (collectively “fluids”).
According to an aspect of the present disclosure, an energy recovery system for exchanging heat energy between fluid flows may include an intake manifold having one or more intake flow openings and one or more outlet flow openings; an exhaust manifold having one or more exhaust flow openings and one or more inlet flow openings; and a wheel wall arranged between the intake and exhaust manifolds. The wheel wall may include a number of energy recovery wheels. Each energy recovery wheel may include a rotating wheel and a seal system dividing the rotating wheel into an intake side and an exhaust side. At least one of the inlet flow openings of each of the intake and exhaust manifolds may be arranged in communication with each other through the intake side of the rotating wheel of at least two energy recovery wheels of the wheel wall. At least one of the outlet flow openings of each of the intake and exhaust manifolds may be arranged in communication with each other through the exhaust side of the rotating wheel of at least two energy recovery wheels of the wheel wall.
In some embodiments, the intake manifold may define one or more intake plenums each defining one of the intake flow openings for receiving intake flow. Each intake plenum may form a flow transition between the corresponding intake flow opening and the intake side of at least two energy recovery wheels of the energy recovery wall.
In some embodiments, the intake manifold may define one or more exhaust plenums each defining one of the outlet flow openings for exhausting exhaust flow. Each exhaust plenum may form a flow transition between the corresponding exhaust flow opening and the exhaust side of at least two energy recovery wheels of the energy recovery wall.
In some embodiments, the exhaust manifold may define one or more exhaust plenums defining one of the exhaust flow openings for receiving exhaust flow. Each exhaust plenum may form a flow transition between the corresponding exhaust flow opening and the exhaust side of at least two energy recovery wheels of the energy recovery wall.
In some embodiments, the exhaust manifold may define one or more intake plenums each defining one of the inlet flow openings for exhausting intake flow. Each intake plenum may form a flow transition between the corresponding intake flow opening and the intake side of at least two energy recovery wheels of the energy recovery wall. In some embodiments, the energy recovery wheels may be arranged in a stacked formation. The stacked formation may include at least two energy recovery wheels high.
According to another aspect of the present disclosure, an energy recovery assembly includes an intake manifold having a first intake flow opening, a second intake flow opening, and an outlet flow opening. The assembly further includes an exhaust manifold having a first inlet flow opening, a second inlet flow opening, and an exhaust flow opening. The assembly further includes a wheel wall arranged between the intake and exhaust manifolds, the wheel wall comprising a plurality of energy recovery wheels.
In some embodiments, the first intake flow opening and the first inlet flow opening are formed in a first side portion of the assembly, the second intake flow opening and the second inlet flow opening are formed in a second side portion of the assembly, and the outlet flow opening and the exhaust flow opening are formed in a middle portion of the assembly between the first and second side portions.
In some embodiments, the first and second intake flow openings are offset from the first and second inlet flow openings. In some embodiments, the outlet flow opening is offset from the exhaust flow opening. In some embodiments, the first and second intake flow openings are offset from the first and second inlet flow openings.
In some embodiments, the first and second intake flow openings and the first and second inlet flow openings each have a first area, and the outlet flow opening and the exhaust flow opening each have a second area, and wherein the first area is less than the second area. In some embodiments, each of the first areas combined have a first cumulative area and each of the second areas combined have a second cumulative area, and wherein the first and second cumulative areas are about the same.
In some embodiments, intake manifold defines a first intake plenum, a second intake plenum separate from the first intake plenum, and an outlet plenum separate from the first and second intake plenums, and wherein the exhaust manifold defines a first inlet plenum, a second inlet plenum separate from the first inlet plenum, and an exhaust plenum separate from the first and second inlet plenums.
In some embodiments, the first and second intake plenums each have a first volume and the first and second inlet plenums each have a second volume that is about equal to the first volume. In some embodiments, the outlet plenum has a third volume greater than the first and second volumes and the exhaust plenum has a fourth volume greater than the first and second volumes, and wherein the third volume is about equal to the fourth volume.
In the appended drawings, where like reference numerals denote like elements throughout and in where:
To better understand the present specification, the following definitions are provided.
The expression “energy recovery wheel” as used herein includes, without limitation, a rotary wheel, a thermal wheel, a sensible wheel, a heat wheel, a desiccant wheel, a dehumidification wheel, a heat and/or moisture recovery wheel, a total energy recovery wheel, a enthalpy wheel, a regeneratable rotary dehumidification wheel, a rotary enthalpy wheel, a rotating wheel exchanger and the like.
Energy recovery wheels may be applied to increase efficiency in fluid transfer, for example, in fresh air exchange in HVAC systems for controlled import of fresh outdoor air into an indoor space. In applying energy recovery wheels to transfer energy from between fluid flows, a wheel medium can be divided by a seal along its circular face, for example, into semi-circle sections each in communication with a different fluid flow. The wheel medium can allow passage of fluid in thermal communication with the wheel medium. By rotating the energy recovery wheel, the wheel medium can move from engagement with one fluid flow to engagement with the other fluid flow, thereby transferring the energy gained from the one fluid flow to the other fluid flow.
In the illustrative embodiment of
The intake manifold 16 illustratively includes inlet flow openings 20 arranged to receive inlet flow to the intake manifold 16, as indicated by arrows 22. Each inlet flow opening 20 communicates inlet flow to a pair of energy recovery wheels 14 for energy exchange, which then passes on to the exhaust manifold 18 to pass inlet flow, for example, to inside of an HVAC system of a building. The intake manifold 16 illustratively includes an outlet flow opening 24 arranged to pass outlet flow 36, for example, to outside of an HVAC system of a building.
The intake manifold 16 illustratively includes an intake plenum 26 defining each of the intake openings 20. The intake plenum 26 defines a flow passage between the intake flow opening 20 and the designated energy recovery wheels 14A-D. For example, in
Each intake plenum 26 defines an intake-flow transition 28 between the respective intake opening 20 and the associated energy recovery wheels (e.g., the two wheels 14 in the illustrative embodiment of
The intake manifold 16 illustratively includes an outlet plenum 30 defining the outlet opening 24. The outlet plenum 30 defines a flow passage between the outlet flow opening 24 and the associated energy recovery wheels 14A-D, as indicated by arrow 36. More specifically, the outlet plenum 30 communicates the outlet flow opening 24 with an exhaust side of the energy recovery wheels 14A-D, as discussed in additional detail herein.
The outlet plenum 30 defines an outlet-flow transition 32 between the respective outlet opening 24 and the energy recovery wheels 14A-D. The transition 32 includes a sloped section which transitions between a smaller cross-sectional area of the outlet opening 24 and a larger cross-sectional area for communication with the exhaust side of each of the respective energy recovery wheels 14A-D, as discussed in additional detail herein. The larger cross-sectional area increases interaction time of the air entering the outlet plenum 30 with the energy recovery wheels thereby increasing energy transfer efficiencies. In some embodiments, the transition 32 may be straight such that the respective outlet opening 24 is as large as the associated energy recovery wheels as shown in
Referring now to
The exhaust manifold 18 illustratively includes an exhaust plenum 40 defining the exhaust opening 34. The exhaust plenum 40 defines a flow passage between the exhaust flow opening 34 and the energy recovery wheels 14A-D. More specifically, the exhaust plenum 40 communicates flow (as indicated by arrow 36) between the exhaust opening 34 and the exhaust side of the respective energy recovery wheels 14A-D, as discussed in additional detail herein.
The exhaust plenum 40 defines an exhaust-flow transition 42 between the exhaust opening 34 and the energy recovery wheels 14. The transition 42 includes a sloped section which transitions between a smaller cross-sectional area of the exhaust opening 34 and a larger cross-sectional area for communication with the exhaust side of each of the respective energy recovery wheels 14A-D. The larger cross-sectional area increases interaction time of the air entering the exhaust plenum 40 with the energy recovery wheels thereby increasing energy transfer efficiencies. Each intake-flow transition 28 is offset from each exhaust-flow transition 42.
The exhaust manifold 18 illustratively includes a pair of inlet plenums 44 defining the inlet openings 38. Each inlet plenum 44 defines a flow passage between the intake side of each energy recovery wheel 14A&D, 14B&C and the inlet flow opening 38. For example, in
Each inlet plenum 44 defines a inlet-flow transition 46 between the associated energy recovery wheels 14 and the inlet opening 38. Each transition 46 includes a sloped section which transitions between the larger cross-sectional area for communication with the respective energy recovery wheels 14 and the smaller cross-sectional area of the inlet opening 38. The larger cross-sectional area increases interaction time of the air entering the inlet plenum(s) 44 with the energy recovery wheels thereby increasing energy transfer efficiencies. Each inlet-flow transition 46 is offset from each exhaust-flow transition 42 in at least one of a vertical direction and a horizontal direction.
Referring now to
Referring now to
Referring now to
In one example, the intake manifold 16 includes a first intake flow opening 20, a second intake flow opening 20, and an outlet flow opening 24. The exhaust manifold 18 has a first inlet flow opening 38, a second inlet flow opening 38, and an exhaust flow opening 34. The first intake flow opening 20 and the first inlet flow opening 38 are formed in a first side portion of the assembly 10. The second intake flow opening 20 and the second inlet flow opening 38 are formed in a second side portion of the assembly 10 that is spaced apart from the first side portion. The outlet flow opening 24 and the exhaust flow opening 34 are formed in a middle portion of the assembly 10 between the first and second side portions.
In the example described above, the first and second intake flow openings 20 and the first and second inlet flow openings 38 each have a first area. The outlet flow opening 24 and the exhaust flow opening 34 each have a second area. The first area is less than the second area. Each of the first areas combined have a first cumulative area and each of the second areas combined have a second cumulative area. The first and second cumulative areas are about the same.
In the example described above, the intake manifold 16 defines a first intake plenum 26, a second intake plenum 26 separate from the first intake plenum 26, and an outlet plenum 30 separate from the first and second intake plenums 26. The exhaust manifold 18 defines a first inlet plenum 44, a second inlet plenum 44 separate from the first inlet plenum 44, and an exhaust plenum 40 separate from the first and second inlet plenums 44. The first and second intake plenums 26 each have a first volume and the first and second inlet plenums 44 each have a second volume that is about equal to the first volume. The outlet plenum 30 has a third volume greater than the first and second volumes and the exhaust plenum 40 has a fourth volume greater than the first and second volumes. The third volume is about equal to the fourth volume in some embodiments. As used herein, the term about is use to indicate values that are within 5% of each other.
The intake manifold 16 and the exhaust manifold 18 may further include respective divider panels 50, 52 as shown in
Referring to
The use of multiple energy recovery wheels 14 (e.g. four energy recovery wheels 14 in the depicted embodiment) can provide particular advantageous over single wheel arrangements. For example, multiple smaller energy recovery wheels can reduce the weight of each individual wheel, thereby reducing deflection issues for elongated parts, such as the rotational shaft, which can reduce cross-leakage between flow paths, such as, by offering tighter wheel media-to-seal tolerances, lower manufacturing tolerances, and/or reducing the cost, complexity, and/or expense in individual parts replacement. Such advantages can lower the operational costs of the energy recover assembly 10. Additionally, the manifold space can serve as the access area required for all wheel designs.
Moreover, replacing a single large energy recovery wheel with the energy recovery assembly 10 provides more versatile control of the energy exchange media, which can reduce or eliminate the need for turn down requirements. In particular, when fresh air requirements are lowered a single energy recovery wheel assembly will typically be slowed down and later sped up when higher fresh air requirements return. This leads to inefficiencies in the energy required to turn the single energy recovery wheel. Dispersing the energy recovery requirements of a single energy recovery wheel to multiple energy recovery wheels 14, may allow for operation of less than all of the multiple energy recovery wheels 14 in order to meet lower fresh air requirements, while turning some number of the energy recovery wheels 14 at speeds providing optimum efficiency. For example, the energy recovery assembly 10 can be operated with one, two, three or four of the energy recovery wheels 14A-D turning and some or all of those turning wheels can be turning at a speed to achieve optimum efficiency. In one particular example, a single energy recovery wheel 14 can be operated at optimal turning speed when the fresh air requirements are 25% of the total fresh air capabilities of the energy recover assembly 10. Similarly, two of the energy recovery wheels 14 can be operated at optimal turning speed when the fresh air requirements are 50% of the total fresh air capabilities of the energy recover assembly 10. Likewise, three of the energy recovery wheels 14 can be operated at optimal turning speed when the fresh air requirements are 75% of the total fresh air capabilities of the energy recover assembly 10. For fresh air requirements not at 25%, 50%, 75% or 100%, only one energy recovery wheel need be turned at less than optimal turning speed while the remainder of the turning energy recovery wheels can be turned at optimal turning speed. Dampers (not depicted) may optionally be provided in one or both of the intake plenums 26 of the intake manifold 16 and/or the inlet plenums of the exhaust manifold 18 to selectively reduce or prohibit flow to one or more of the energy recovery wheels 14A-D when experiencing reduced turning or no turning.
In some embodiments, the energy recovery assembly 10 may be rotated 90 degrees, for example, from the orientation in
It should be noted that the various components and features described above can be combined in a variety of ways, so as to provide other non-illustrated embodiments within the scope of the disclosure. As such, it is to be understood that the disclosure is not limited in its application to the details of construction and parts illustrated in the accompanying drawings and described hereinabove. The disclosure is capable of other embodiments and of being practiced in various ways. It is also to be understood that the phraseology or terminology used herein is for the purpose of description and not limitation. Although the present disclosure has been described in the foregoing description by way of illustrative embodiments thereof, these embodiments can be modified at will, without departing from the spirit, scope, and nature of the subject disclosed.
This application claims priority under 35 U.S.C. § 119(e) to U.S. Provisional Application Ser. No. 63/152,914, filed Feb. 24, 2021, which is incorporated by reference herein. This application incorporates by reference the subject matter of a copending application by the Applicant on Jan. 24, 2022 and entitled “Energy Recovery Wheel Assembly.”
Number | Date | Country | |
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63152914 | Feb 2021 | US |