This application relates to power devices and, more particularly, to power devices having an automatic shut-off feature to reduce or eliminate unnecessary use of power when not being used to actively charge a battery operated target device.
In a conventional AC charger, power from an AC power source flows through an AC to DC converter to convert the AC voltage to a DC voltage. The DC voltage Then powers a DC to DC converter, which may be a step-down converter, which changes the DC voltage to a different level appropriate for use by the attached device. The DC to DC converter may also contain a transformer to provide desired safety isolation of the DC output from the AC input. An AC charger of the type just described always consumes power when connected to the AC power source, regardless of whether a target device, typically a portable device, is being charged or even connected thereto.
Energy saving chargers as previously developed will switch to a reduced power consumption state, or shut off completely and consume no power when not actively charging or powering a portable device. If a charger switches to a low power state, some energy continues to be unavoidably wasted in this low power consumption state. If a no-idle-power charger shuts off completely to save power, the charger cannot then power up by itself since it needs an external source of power to turn back on. Typically a manual switch is activated by a user to connect a power source to the no-idle-power charger to restart it. However, it is desirable that the no-idle-power charger is able to power up without manual intervention by the user.
For example, a no-idle-power charger will not maintain a full charge on a portable device that remains attached to the no-idle-power charger for long periods of time since the no-idle-power charger in its zero power state does not have the ability to restart automatically to recharge the portable device battery as the portable device batter drains over time. Also, the charger will not start up automatically if a portable device is plugged into the charger when the charger is powered down. Thus, a system, method and apparatus are desired to allow a powered down no-idle-power changer to power up automatically under certain conditions.
The problem of the prior art depowered charger being unable to turn itself on without a manual user intervention is addressed and solved as described below. Portable devices are typically battery powered and the power in the device battery can be used to restart a charger which is in a completely depowered state.
One way of charging the battery in a portable device is through the use of a cable with multiple conductors that are to be electrically connected between the charger and portable device when the portable device needs to be charged. Power then flows from the charger through the cable to the portable device to thus charge the battery in the portable device. In addition, portable device may be operated while the battery is charging. The inventors have discovered that this cable may be used to provide for power flow in the opposite direction, i.e., from the portable device battery back to the charger, when it is desired to start up the depowered charger and possibly also to shut down the charger.
The power flow from the portable device to the charger may be through the same cable or conductors used to charge the device battery or the power flow may be via other conductors. The portable device may initiate the signal or power flow to power up or power down the charger based on the battery charge level and/or the connect status with the charger. The portable device may also initiate the power flow based on a software application program operable on the power device.
In one exemplary non-limiting implementation of the present concept, the charger has a relay with an operating coil to which the portable device may connect electrically. The relay includes contacts which are operable to connect the charger to its power source to start up the charger and may also disconnect the charger form its power source. For example, when the portable device needs to be charged, it sends a signal or power flow to the relay coil which causes the relay contacts to close. The closed relay contacts thus connect the charger with its power source to power up the charger. The relay receiving the signal or power flow from the portable device may be a latching relay in which case the signal or power flow from the portable device may be a limited duration pulse with a duration long enough to change the state of the relay contacts to the closed position or open position. The relay can provide isolation where necessary between the signal from the portable device and the power source
In another exemplary, non-limiting implementation of the present concept, the charger has circuitry which receives a signal or power flow from the portable device and this circuitry engages the power source with the charger to turn the charger on and off. In the case where electrical isolation is required, optocouplers may be employed.
In yet another exemplary, non-limiting implementation of the present concept, the portable device uses a USB port for receiving charging power. The portable device sends signals or power flow over the USB connection from the portable device to the charger to control the power state of the charger. This may be considered a USB link and the charger may intelligently communicate with the portable device over this USB link or in its simplest form may just respond to simple power on and off signals from the portable device.
In yet still another exemplary, non-limiting implementation of the present concept, a software application is provided to be installed on a portable device to control the turn-on and turn-off of the charger. The software application could be provided with the charger for use on compatible devices such as smart cell phones and portable computers. The software application may allow the user more control over the charging function. The user may select a less than full charge level (i.e. 85%) at which the charger is shut off to protect the battery of the target device from the stress of a full charge thus extending the useful life of the battery. The software may allow the user to set a convenient time each day for the charger to begin the charging cycle or to finish the charging cycle for the portable device. The software may allow the charging rate to be reduced for a longer charge cycle which also reduces stress on the battery for a longer battery life. The software can monitor the decline in battery capacity over time to warn of a weakening battery. In some forms of the present concept the software communicates with the power device through a USB cable connection. In some forms the communication is accomplished with a wireless connection to the power device. This connection may be in the form of a Bluetooth wireless connection. In another form the portable device may control the on and off state of the power device by sending a wireless signal to the smart grid to enable and disable power to the corresponding outlet.
In another form of the present concept, the software application may be installed within the power device. The adjustment settings may be in the form of a LCD display located on the power device housing. The display may have buttons to set desired charging options by the user. The display may be connected to a microprocessor to control an on and off state of the power device.
The present concept may be more fully understood upon reading the following detailed description taken in conjunction with the drawings. The drawings should be understood as exemplary and non-limiting in nature. In the drawings:
An energy saving battery powered portable device charger, such as that shown in
Thus, while it not optimal for a charger to always be drawing unnecessary power when plugged in, it is also not always optimal for a charger to shut off completely either, because in such cases the changer cannot monitor for certain conditions. For example, certain occasions may arise when the device plugged into the charger was charged once already but has remained plugged into the charger for an extended time and needs a further charge or “top off.” Another condition that is difficult for a completely powered down charger to detect is sensing that the device has just been plugged into the charger. In the charger of
As noted above, various non-limiting embodiments of the present concept are described and these involve circuitry which uniquely minimizes idle power draw from a charger or power adapter while not supplying power to a portable device. While keeping a low-power circuit (e.g. on the order of micro watts) powered up all the time for these purposes would not be a true zero waste design, the convenience of such a circuit may outweigh the very small power required to maintain a low-power circuit in an on-state at all times.
In one such non-limiting embodiment, the charger includes an efficient, low-power DC to DC converter supply circuit that draws power from the AC or DC power source for the charger. This DC to DC converter would maintain power on a control circuit such that the control circuit could control the operation of the charger and restart the charger when desired. The DC to DC converter supply may supply energy to a storage device such as a battery, a capacitor or a super capacitor, which in turn powers the control circuit. If a large storage device is used, the time that the low-power DC to DC converter is activated and supplying power to the storage device may be a very short, periodic duration, followed by a very long off period during which no power is drawn from the AC power source. The use of this low-power DC to DC converter would have the advantage of wasting much less energy to charge the energy storage device for the control circuit than powering up from a shut-down state the charger's high power DC to DC converter that is used to supply charging power to the target device.
When the control circuit 34 determines that the portable device is no longer attached to the charger or no longer requires charging or power to operate, based on the current sensing input or the portable device sensing input, the control circuit 34 sends an output signal to open switch S1 or S2 which cuts the source power to the charger to save energy. Switches S1 and S2 are connected in series with the AC to DC converter 14 therebetween. Thus switch S1, when closed, permits an input from the AC power source to flow to the AC to DC converter 14 and switch S2, when closed, permits the output from the converter 14 to flow to the DC to DC converter 18. If the charger is powered by a high voltage AC source, the signal from the control circuitry 34 to switches S1 or S2 must pass through an isolation device 40, which can be an optocoupler, an isolating relay coil or other such device known in the art.
Under normal operation (i.e. while charging a target device) the DC to DC converter 18 supplies power to the control circuit, however, the control circuit may require another source of power to remain powered and operating in a reduced power mode when the DC to DC converter is powered off. Accordingly, the control circuit is connected to an energy storage device 42, such as a capacitor, super capacitor or battery, and stores energy in that storage device 42 when the DC to DC converter is powered on. This stored energy is then subsequently used to power the control circuit during periods in which the charger is disconnected from the power source, such as when it is not powering or charging a portable device. The control circuit 34 monitors the charge level of the energy storage device 42 and maintains a full charge while the charger is powered. If the charger is powered off, the control circuit may power up the charger for a period of time sufficient to allow the DC to DC converter to recharge the energy storage device 42, if the charge level falls below a desired minimum level. The control circuit may then power down the charger again.
To address this unpowered signal input from the portable device 22, the signal isolation device 40 can be an isolation transformer controlled by the control circuitry in a unique manner. The isolation transformer has two windings that are electrically isolated from each other and may have either an air core or a core made of ferromagnetic or ferromagnetic material which magnetically couples the two windings. One isolation transformer winding is electrically connected to the control circuit and the other winding is connected to the unpowered circuit connection or mechanical switch. When the mechanical switch or circuit connection is engaged, it will short the isolation transformer winding to which it is attached. This short circuit will change the electrical properties of the transformer on the other winding attached to the control circuit. The control circuit can periodically generate a voltage or current pulse on the isolation transformer winding. The control circuit then monitors the voltage and or current response from the transformer winding following the generated pulse applied to the winding. The control circuit can distinguish between the second winding being shorted or open based on the winding response to the voltage or current pulse, thus transferring the status of the target device being attached to the charger across the isolation device to the control circuit.
When the control circuit 34 determines that the target device 22 is no longer attached to the charger or no longer requires charging or power to operate, based on the current sensing input or the target device sensing input, the control circuit sends a signal to turn off switch S2, which is located between the AC to DC converter 14 and the DC to DC converter 18 and this cuts the power to (i.e., disconnects power from) the high power DC to DC converter 18 to save energy. Since the high power DC to DC converter 18 also supplies power to the control circuit, the control circuit requires another source of energy to remain powered and operate in a reduced power mode with the high power DC to DC converter powered off. Accordingly, a second, low power DC to DC converter 48 is provided and receives power as at 16 from the output of the AC to DC converter upstream of switch S2, as well as a signal from the control circuit 34 via lead 50. Thus the DC to DC converter 48 is controlled by the control circuit to periodically send pulses of energy to be stored in an energy storage device 42, such as a capacitor, super capacitor or battery, and used to power the control circuit. This low power DC to DC converter 48 is much more efficient at providing the very small quantity of power required by the control circuit while in a reduced power mode than the alternative of periodically powering up the high power DC to DC converter 18. This high efficiency allows the control circuit to consume extremely low power when not powering or charging a portable device 22. As a non-limiting example this low power DC to DC converter 48, which may be considered an auxiliary converter, could be a conventional capacitive charge pump converter and as another non-limiting example could be a “buck” style inductive switching supply, both of which are well known in the art.
In various embodiments, energy harvesting may be used. For example, a solar or photovoltaic cell can be added to the charger circuit to supplement and/or replace the power provided by (e.g. stored in) the low-power DC to DC converter. In another embodiment, an ambient RF signal present in the atmosphere may be collected and converted to a power source to supplement and or replace the low power DC to DC converter. In still another embodiment, a thermal gradient or thermal change may be converted to a power source to supplement and or replace the low power DC to DC converter.
If the target device remains plugged into the charger after the charger is automatically powered down (i.e. once the charge is complete), the target device battery may discharge over a period of time. It is desirable that the charger has the ability to power itself up at a determined point in time time interval, or charge state of the portable device battery, to recharge the target device battery. In the above described circuits, after completing the charge of a portable device battery and the charger is powered down, the charger may maintain a control circuit powered at an ultra-low power level. Based on various inputs, the control circuit may then determine when to restart the charger to further charge the portable device battery.
The charger may be designed to limit the power provided to the target device battery to thereby reduce the stress on the battery from the repetitive, periodic recharge cycles. A target battery powered device may call for full power when initiating a battery charge and then may taper the power to a lower level once the state of charge is determined. For example, the battery may call for 1 A of current for the first 5 minutes and then gradually or rapidly reduce the current to a lower value as time progresses and as the current state of the battery charge becomes known by the battery charge controller in the target device. If the battery is close to full charge, this 1 A of current for the first 5 minutes may be stressful to the battery and can reduce the battery's life, especially if it occurs in a repetitive, periodic manner. To avoid this battery stress, various embodiments of the charger circuits or control circuits described herein may limit the initial current provided to the portable device to a lower value such as, for example, 0.5 A or 0.25 A instead of 1 A. The limit may be imposed when the portable device remains plugged into the charger and the charger has gone through at least one full charge cycle. Follow on periodic charger cycles under this condition will likely be top-off charges to a battery that is almost fully charged, so the limited charging current provides an advantage of less battery stress and wear.
Reference should now be had to
As an example, with power control circuit 110 unpowered, an electrical connection 112 is made on leads or connectors 4 and 5 in the USB cable when the USB interface cable is plugged into the device to provide the low level signal to the control circuit 110. A separate signal 113 on leads or connectors 2 and 3 in the USB cable may indicate that the device 103 is not ready to receive power, e.g., that the battery in device 103 is fully charged. This may be controlled in the charger 100 via an output signal 111 from the control 110 to the converter 109.
When charger 100 is powered on, control circuit 110 disconnects the signal on leads 4 and 5 (connection 112) and the connection on USB leads 2 and 3. It should be appreciated that the references to the connectors 1 through 5 in the USB cable refer to corresponding pins within the USB interface.
To shut off the charger when the portable device no longer needs power from the charger, the portable device may communicate with the charger over the USB link or may just respond to simple power on and off signals from the portable device.
While a USB port operation is discussed above, other port configurations may be used to accomplish the transmission of power from the portable device to start up the charger. In another implementation, a software application may be downloaded/installed on a portable device to control the turn-on and times of the charger. Such a software application may allow the user more control over the charging function and the charger. The user may select a less than full charge level (i.e. 85%) at which the charger is shut off to protect the battery from the accelerated stress of a full charge and to extend the life of the battery. In addition software would allow the user to turn the charger back on by selecting a battery low charge level at which the charger turns back on to top off the battery charge. For instance, after the charging and the charger has been powered off, the charger may be powered back on to top off the portable device battery once the battery level reaches a user selectable “remaining battery life” level of 20, 40, 60, 80, or 95%. By selecting a top-off level of 40 to 60%, the life of the battery will be extended, while selecting 95% the user will be provided with the most battery use time for the portable device at the expense of battery life.
Software as just described allows the user to set a convenient time for the charger to begin the charging cycle or the software may calculate a charging cycle start time based on a desired charging finish time for the portable device (i.e. just before leaving in the morning). The software may allow the charging rate to be reduced at times (i.e. overnight charging) for a longer and more gentle charge cycle which reduces stress on the battery for a longer battery life. The software can monitor the decline in battery capacity over time to warn of a weakening battery that needs to be replaced.
As portable devices such as smart cell phones and tablet computers become more prevalent, a growing need exists to provide backup protection for the data stored on such devices. Currently, data backups for such devices can be accomplished by linking the device to a computer and storing the backup data on a computer, or by linking the device to a special purpose server containing a backup device which stores the data on the backup device, or by storing the backup data wirelessly via a cellular network or via an Internet connection to a remote server operated by a cellular carrier or other service provider. Storing backups on a computer or server-contained backup device is usually inconvenient as it requires extra time taken outside a user's typical routine to accomplish. Also a computer may not be available or convenient. Remote server backup provided by a service provider is convenient but can be costly over time and may suffer from data security breaches.
Thus, the need exists for a simple, secure way to backup data from portable devices. The memory backup function as just described may be integrated into a charger and controlled by application software installed in the portable device being charged by the charger.
Most portable devices such as cell phones and tablet computers use charging ports that are also used as data ports. As an example, as noted above, most cell phones use a USB standard port to both charge the cell phone battery and to transfer data. When a cell phone (as an example) is plugged into its charger, the charger can charge the cell phone battery while at the same time it can back up the cell phone data to a special circuit in the charger using a software application program installed on and controlled by the cell phone. Since charging is a common and repeated routine for all cell phone users, backing up data from the cell phone while charging is a most convenient backup method for the user. Charging usually takes a few hours and is typically done at night which is also convenient from a backup prospective. The charger includes built-in control circuitry, memory circuitry, and communication circuitry known in the art to provide the backup functionality.
Finally, it should be appreciated that the signal from the device to the charger circuit may be a wireless signal in lien of a signal via a USB port as previously described.
The foregoing is a complete description of the concept although may other changes and modifications may be made by those of skill in the art having the benefit of reading the above description. Therefore, the foregoing should not be construed as a limitation on any aspect of the concept.
This application is a conversion of U.S. Provisional Patent Application No. 61/443,611 filed Feb. 16, 2011, and a conversion of U.S. Provisional Patent Application. No. 61/507,306 filed Jul. 13, 2011, from both of which applications priority is claimed. This application is also a continuation-in-part of U.S. patent application Ser. No. 12/176,261 filed Jul. 18, 2008, (now U.S. Pat. No, 7,960,648) which is a continuation-in-part of U.S. patent application Ser. No. 12/127,592, filed on May 27, 2008, now U.S. Pat. No. 7,910,833) and U.S. patent application Ser. No. 13/054,643, which is the U.S. National Stage Entry of International Application PCT/US09/46223 filed on Jun. 4, 2009, which was a continuation-in-part of the aforementioned U.S. patent applications Ser. Nos. 12/176,261, 12/251,898, and 12/251,882. The entireties of all of the foregoing are hereby incorporated by reference.
Number | Date | Country | |
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61443611 | Feb 2011 | US | |
61507306 | Jul 2011 | US |
Number | Date | Country | |
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Parent | 12176261 | Jul 2008 | US |
Child | 13397964 | US | |
Parent | 12127592 | May 2008 | US |
Child | 12176261 | US |