This invention relates to decontamination systems and, more particularly, to an energy transmission air filter and system that permits substantially simultaneous filtering and energy decontamination of an airstream.
The need for air filtration is ubiquitous in the modern world. A myriad of technologies have been developed to remove or inactivate biological and non-biological contaminants from an airstream. Current removal technologies fall into two general categories: mechanical filtration and energy-based decontamination. Mechanical filtration can include sieve filtration with a filter membrane, a solid filter media chamber, or high efficiency particulate arrestance (HEPA) filtration which uses aerodynamic forces to trap contamination on a media surface. Filtration media can consist of any physical form which can interact with air contaminants, such as paper, polymer, metal, or mineral. Mechanical filtration is particularly important in the removal of inorganic contaminants such as dust and particulates. A challenge of mechanical filtration is that the filter material itself can become contaminated, reducing system efficiency.
Energy-based decontamination methods include application of an electromagnetic particle or wave to an airstream. A challenge in the application of energy-based decontamination, is that adequate irradiation requires a certain dwell time in order to achieve an inactivation dosage. The dosage given is linearly related to dwell time. However, in a fast-moving airstream, it is difficult to achieve adequate dwell times.
A critical requirement of an air decontamination system is the ability to eliminate airborne bioaerosols. In order to maximize energy dosage to the airstream, it is advantageous to stall the aerosol within the energy field for as long as possible, without reducing the overall airflow rate, and hence system efficiency.
In the prior art, there are several examples or irradiation of external filter surfaces, however these systems do not address dwell time lengthening, or the internal penetration of the filter body.
What is needed, therefore, is a filter system and material that improve over the shortcomings of the prior art.
In order to address these requirements and challenges, one object of the invention is to provide a new form of mechanical filter having a filter material that is substantially transmissible to the application of energy based decontamination or irradiation.
What is further needed is a transmissible media which serves to attract and immobilize bioaerosol droplets through surface interactions between the bioaerosol droplet and a hydrophilic surface.
One object of the invention is to provide a filter and filter material that permits substantially simultaneous irradiation by an energy-based decontamination electromagnetic particle or wave to the airstream as it flows through the filter. This application may be ultraviolet irradiation, however, other phenomena including, infrared, electrons, electrostatics, charged particles, ions, ionizing radiation, microwaves, visible light and other electromagnetic forces can be applied. Energy-based decontamination is important in the removal or inactivation of biological condiments, such as viruses, bacteria, fungi, cells, and spores.
Another object of the invention is to provide to provide at least one mechanical filter that comprises a filter material that is substantially transmissible to the application of energy-based decontamination or irradiation.
Still another object of the invention is to provide a filter material comprising a transmissible media that serves to attract and immobilize bioaerosol droplets.
Yet another object of the invention is to provide a transmissible media that attracts and immobilizes bioaerosol droplets through surface interactions between the bioaerosol droplets and a hydrophilic surface of the filter material.
Still another object of the invention is to provide an energy-transmissible air filtration system having at least one transmissible filter and at least one energy source, wherein the at least one transmissible filter is adapted to permit electromagnetic energy waves or forces to traverse the at least one transmissible filter, thereby resulting in a substantially simultaneous or simultaneous mechanical filtration and energy-based decontamination of an airstream.
Yet another object of the invention is to provide a mechanical filter having at least one transmissible filter surface that functions to aerodynamically influence or entrap air contaminants such that the contaminants are transiently or permanently captured within the at least one transmissible filter.
Another object of the invention is to provide a filter having a volume that is substantially transmissible to electromagnetic energy such that the radiation from the electromagnetic energy substantially permeates the volume.
Yet another object of the invention is to provide a system that utilizes electromagnetic radiation comprising the ultraviolet or near ultraviolet spectrum between 10-420 nm wavelength.
Still another object of the invention is to provide a filter comprising a substantially hydrophilic surface with a water contact angle of less than about 40 degrees and/or a critical surface tension greater than 40 dynes/cm.
Yet another object of the invention is to provide a filter having a material having a substantially hydrophilic surface adapted to increase a surface to bioaerosol interaction, exposure, and/or dwell time within the electromagnetic field generated by an electromagnetic energy radiation generator.
In one aspect, one embodiment of the invention comprises an energy-transmissible air filtration system comprising at least one transmissible filter comprising a filter material that is adapted to permit a substantially transmissible application of decontamination energy adapted to decontaminate an airstream having contaminants flowing though the at least one transmissible filter; wherein the decontamination energy traverses an interior area of the filter in order to apply the decontamination energy substantially simultaneously as the filter material mechanically filters the airstream as the decontamination energy is applied.
In another aspect, another embodiment of the invention comprises an energy-transmissible air filtration system comprising a housing having an inlet and an outlet adapted to permit an airstream to pass therethrough; an decontamination energy generator for generating electromagnetic energy effective to remove at least a portion of biological contaminants in the airstream; and at least one transmissible filter having a transmissible filter material adapted to permit the electromagnetic waves to substantially pass therethrough, the at least one transmissible filter being defining an internal area having a predetermined volume; the decontamination energy generator being situated in operative relationship with the at least one transmissible filter is substantially transmissible such that the electromagnetic energy may pass therethrough while the decontamination energy generator substantially simultaneously the decontamination energy generator applies the electromagnetic energy to the airstream as it passes through the filter.
In still another aspect, another embodiment of the invention comprises an energy-transmissible filter comprising a filter housing; and a filter material located in the housing; the filter material permitting electromagnetic energy to traverse therethrough to facilitate decontaminating an airstream passing through the filter as the filer material mechanically filters the filter material.
In yet another aspect, another embodiment of the invention comprises an energy-transmissible air filtration system comprising at least one mechanical filter; and at least one energy source operatively associated with the at least one mechanical filter for generating an electromagnetic energy wave or force; wherein the electromagnetic energy wave or force traverses inside at least one material the filter, resulting in simultaneous mechanical filtration and energy-based decontamination of an airstream as the airstream passes through the filter.
This invention, including all embodiments shown and described herein, could be used alone or together and/or in combination with one or more of the features covered by one or more of the following list of features:
The energy-transmissible air filtration system wherein the filter material is adapted to at least one of aerodynamically influence the contaminants in the airstream of entrap contaminants such that the contaminants are transiently or permanently captured within the filter material.
The energy-transmissible air filtration system wherein at least one transmissible filter comprises a filter body having an exterior surface, the filter body defining the interior area to have a predetermined volume; the filter material permitting the decontamination energy to be substantially transmissible in order to permeate the interior area and the predetermined volume.
The energy-transmissible air filtration system wherein the filter material comprises at least one of silicate, quartz, glass, textiles, cellulosic materials, fluorinated polymers, silicon nitride, glass, silver, copper, aluminum, iron, titanium, titanium dioxide, ferric oxide, tin oxide, further comprising solid, woven, planar, folded, or discrete elements.
The energy-transmissible air filtration system wherein the decontamination energy comprises at least one of: a non-ionizing radiation, an ionizing radiation, an ultraviolet, an infrared, electrons, electrostatics, a plasma, a light, a laser, an LED, a lamp, an excited gas, and similar phenomena which function to effect biological and non-biological contamination within the airstream.
The energy-transmissible air filtration system wherein the decontamination energy is generated by a decontamination energy generator that generates the decontamination energy such that it substantially fills or traverses the predetermined volume.
The energy-transmissible air filtration system wherein the decontamination energy is generated by a decontamination energy generator that generates the decontamination energy such that it substantially fills or traverses the predetermined volume.
The energy-transmissible air filtration system wherein the decontamination energy is applied by a decontamination energy generator, the decontamination energy generator generates ultraviolet or near ultraviolet spectrum between 10-420 nm wavelength.
The energy-transmissible air filtration system wherein at least one of the filter material or the internal area comprises a material that permits the spectrum to be substantially transmissible therethrough.
The energy-transmissible air filtration system wherein filter material comprises a hydrophilic surface with a water contact angle of less than about 40 degrees.
The energy-transmissible air filtration system wherein filter material comprises a hydrophilic surface having a surface tension greater than 40 dynes/cm in order to facilitate increasing at least one of a surface-bioaerosol interaction or an exposure or dwell time within the electromagnetic field.
The energy-transmissible air filtration system wherein filter material comprises a hydrophilic surface having a surface tension greater than 40 dynes/cm in order to facilitate increasing at least one of a surface-bioaerosol interaction or an exposure or dwell time within the electromagnetic field.
The energy-transmissible air filtration system application of electromagnetic energy sufficient to substantially decontaminate the airstream having contaminants flowing though the filter as the filter material mechanically filters the air stream.
The energy-transmissible air filtration system wherein the filter material is adapted to at least one of aerodynamically influence the contaminants in the airstream of entrap contaminants such that the contaminants are transiently or permanently captured within the filter material.
The energy-transmissible air filtration system wherein at least one transmissible filter comprises a filter body having an exterior surface, the filter body defining the interior area to have a predetermined volume; the filter material permitting the decontamination energy to be substantially transmissible in order to permeate the interior area and the predetermined volume.
The energy-transmissible air filtration system wherein the filter material comprises at least one of: silicate, quartz, glass, textiles, cellulosic materials, fluorinated polymers, silicon nitride, glass, silver, copper, aluminum, iron, titanium, titanium dioxide, ferric oxide, tin oxide, further comprising solid, woven, planar, folded, or discrete elements.
The energy-transmissible air filtration system wherein the decontamination energy comprises at least one of: a non-ionizing radiation, an ionizing radiation, an ultraviolet, an infrared, electrons, electrostatics, a plasma, a light, a laser, an LED, a lamp, an excited gas, and similar phenomena which function to effect biological and non-biological contamination within the airstream.
The energy-transmissible air filtration system wherein the decontamination energy is generated by a decontamination energy generator that generates the decontamination energy such that it substantially fills or traverses the predetermined volume.
The energy-transmissible air filtration system wherein the decontamination energy is generated by a decontamination energy generator that generates the decontamination energy such that it substantially fills or traverses the predetermined volume.
The energy-transmissible air filtration system wherein the decontamination energy is applied by a decontamination energy generator, the decontamination energy generator generates ultraviolet or near ultraviolet spectrum between 10-420 nm wavelength.
The energy-transmissible air filtration system wherein at least one of the filter material or the internal area comprises a material that permits the spectrum to be substantially transmissible therethrough.
The energy-transmissible air filtration system wherein filter material comprises a hydrophilic surface with a water contact angle of less than about 40 degrees.
The energy-transmissible air filtration system wherein filter material comprises a hydrophilic surface having a surface tension greater than 40 dynes/cm in order to facilitate increasing at least one of a surface-bioaerosol interaction or an exposure or dwell time within the electromagnetic field.
The energy-transmissible air filtration system wherein filter material comprises a hydrophilic surface having a surface tension greater than 40 dynes/cm in order to facilitate increasing at least one of a surface-bioaerosol interaction or an exposure or dwell time within the electromagnetic field.
The energy-transmissible filter wherein the filter material is adapted to at least one of aerodynamically influence the contaminants in the airstream of entrap contaminants such that the contaminants are transiently or permanently captured within the filter material.
The energy-transmissible filter wherein at least one transmissible filter comprises a filter body having an exterior surface, the filter body defining the interior area to have a predetermined volume; the filter material permitting the decontamination energy to be substantially transmissible in order to permeate the interior area and the predetermined volume.
The energy-transmissible filter wherein the filter material comprises at least one of silicate, quartz, glass, textiles, cellulosic materials, fluorinated polymers, silicon nitride, glass, silver, copper, aluminum, iron, titanium, titanium dioxide, ferric oxide, tin oxide, further comprising solid, woven, planar, folded, or discrete elements.
The energy-transmissible filter wherein the decontamination energy comprises at least one of: non-ionizing radiation, ionizing radiation, ultraviolet, infrared, electrons, electrostatics, plasma, light, laser, LED, lamp, excited gas, and similar phenomena which function to effect biological and non-biological contamination within the airstream.
The energy-transmissible filter wherein the decontamination energy is generated by a decontamination energy generator that generates the decontamination energy such that it substantially fills or traverses the predetermined volume.
The energy-transmissible filter wherein the decontamination energy is generated by a decontamination energy generator that generates the decontamination energy such that it substantially fills or traverses the predetermined volume.
The energy-transmissible filter wherein the decontamination energy is applied by a decontamination energy generator, the decontamination energy generator generates ultraviolet or near ultraviolet spectrum between 10-420 nm wavelength.
The energy-transmissible filter wherein at least one of the filter material or the internal area comprises a material that permits the spectrum to be substantially transmissible therethrough.
The energy-transmissible filter wherein filter material comprises a hydrophilic surface with a water contact angle of less than about 40 degrees.
The energy-transmissible filter wherein filter material comprises a hydrophilic surface having a surface tension greater than 40 dynes/cm in order to facilitate increasing at least one of a surface-bioaerosol interaction or an exposure or dwell time within the electromagnetic field.
The energy-transmissible filter wherein filter material comprises a hydrophilic surface having a surface tension greater than 40 dynes/cm in order to facilitate increasing at least one of a surface-bioaerosol interaction or an exposure or dwell time within the electromagnetic field.
The energy-transmissible filter wherein the filter material comprises a surface adapted to have a predetermined water contact angle of about 40 degrees or less.
The energy-transmissible filter wherein the filter material comprises a surface tension of at last 40 dynes/cm.
The energy-transmissible air filtration system wherein the at least one mechanical filter comprising at least one transmissible filter surface functioning to aerodynamically influence or entrap air contaminants such that the contaminants are transiently or permanently captured within the filter; the mechanical filter further comprising a filter exterior and a filter body comprising a filter volume, the volume being substantially transmissible to the electromagnetic energy such that the radiation substantially permeates the volume.
The energy-transmissible air filtration system wherein the filter comprising materials including silicate, quartz, glass, textiles, cellulosic materials, fluorinated polymers, silicon nitride, glass, silver, copper, aluminum, iron, titanium, titanium dioxide, ferric oxide, tin oxide, further comprising solid, woven, planar, folded, or discrete elements.
The energy-transmissible air filtration system wherein the electromagnetic energy comprising non-ionizing radiation, ionizing radiation, ultraviolet, infrared, electrons, electrostatics, plasma, light, laser, LED, lamp, excited gas, and similar phenomena which function to effect biological and non-biological contamination within an airstream.
The energy-transmissible air filtration system wherein the electromagnetic energy is detectable throughout substantially all of the filter volume, creating an electromagnetic field substantially filling or traversing the filter volume.
The energy-transmissible air filtration system wherein the electromagnetic radiation comprising the ultraviolet or near ultraviolet spectrum between 10-420 nm wavelength.
The energy-transmissible air filtration system wherein the at least one transmissible filter surface comprising a substantially hydrophilic surface with a water contact angle less than 40 degrees and/or a critical surface tension greater than 40 dynes/cm. The hydrophilic surface increasing surface-bioaerosol interaction, exposure, and/or dwell time within the electromagnetic field.
The energy-transmissible air filtration system wherein the filter volume comprising a material substantially transmissible to the spectrum.
This invention, including all embodiments shown and described herein, could be used alone or together and/or in combination with one or more of the features covered by one or more of the following list of features:
These and other objects and advantages of the invention will be apparent from the following description, the accompanying drawings and the appended claims.
An improved and more efficient decontamination system 10 will now be described relative to
In the illustration being described, the decontamination system 10 could comprise or be situated in an ILLUVIA® decontamination air handler product available from Aerobiotix, Inc. of Miamisburg, Ohio. In the illustration being described, one suitable decontamination system 10 may include the system, apparatus or features of the air handler and irradiation devices shown in U.S. Pat. Nos. 9,433,693; 9,457,119; 9,764,054; 10,039,854; 10,532,122 and 10,549,007; as well as U.S. Patent Publication Nos. 2018/0133084; 2018/0133355; 2018/0264391; 2019/0099050 and 2020/0047094, all of which are assigned to the same assignee as the present application and are incorporated herein by reference and made a part hereof.
Thus, the system 10 could be standalone or integrated with a freestanding housing or air handler (not shown) of the type shown and described in the aforementioned patents. The air handler may be adapted to have walls that define the walls 12a-12f of the housing 12. As shown, the housing 12 can be free-standing, be integrated with an air handler or decontamination system, or be housed or supported in a duct in a larger system. The walls (not shown) of the air handler or duct may provide and define the housing 12 if desired. Thus, the decontamination system 10 could be situated or arranged in a housing 12 in the form of a duct, for example, such as a duct in an HVAC system or other system that handles or directs air. Alternatively, the housing 12 could stand-alone and be placed in a desired location where it can receive an airstream AS to decontaminate.
As illustrated in
In one embodiment, the walls 13a and 13b comprise at least one opening, aperture or fenestrations 25a to permit the airstream AS to pass through the housing 12. The wall 12a (
As mentioned earlier, the components of the electromagnetic generator 14 and at least one transmissible filter 18 may be housed in the filter receiving area 22, such as an air handler housing or a housing defined by a duct in an HVAC system. It is important to note that the filter receiving area 22 and the electromagnetic generator 14 are situated adjacent to or in operative relationship with the at least one transmissible filter 18 and filter receiving area 22 in whatever environment they are placed so that the electromagnetic generator 14 can generate electromagnetic energy 14a that is transmitted into the filter receiving area 22 and into and through the at least one transmissible filter 18 and filter material 18a. In this regard, note that the filter material 18a defines a predetermined filter volume FV that is illustrated in
Thus, the electromagnetic generator 14 is preferably set adjacent or juxtaposed to the at least one transmissible filter 18 (as illustrated in
As mentioned earlier, the at least one transmissible filter 18 comprises the filter material 18a that will be described in more detail later herein. The at least one transmissible filer 18 and electromagnetic generator 14 are separate components, but may be contained in the congruous outer housing 12, as mentioned. The only special aspect or feature is that electromagnetic generator 14 releases radiation energy in a sufficient quantity to penetrate the filter material 18a and transmit through, and create an energy field density high enough to obtain microbial killing in the airstream AS passing therethrough. The electromagnetic radiation 14a generated by the electromagnetic generator 14 fills the entire predetermined filter volume FV or filter receiving area 22 to substantially simultaneously irradiate the airstream AS while the airstream AS is passing through the at least one transmissible filter 18 and being mechanically filtered by the at least one transmissible filter 18 and/or the filter material 18a.
The decontamination system 10 may comprise a fan or airflow generator 16 (
It is important to note that the decontamination system 10 comprises the at least one transmissible filter 18 for filtering the airstream AS and also for cooperating with the electromagnetic generator 14 to cause contaminants and bioaerosols to be irradiated when the airstream AS passes through the at least one transmissible filter 18 and the housing 12. Note that, unlike the prior art system shown in
Thus, it should be understood that the filter material 18a and airstream AS are both substantially simultaneously irradiated by the electromagnetic generator 14 to disinfect and decontaminate the airstream AS as it is being filtered by the at least one transmissible filter 18. One feature of this embodiment is that because the filter material 18a is being continuously radiated, it reduces or eliminates altogether the need to replace it because it is being constantly “cleaned” by the irradiation.
The electromagnetic generator 14 is adapted to irradiate, disinfect and/or decontaminate the airstream AS as it flows past the electromagnetic generator 14 and through the at least one transmissible filter 18. In this regard, the electromagnetic generator 14 generates the penetrating electromagnetic wave and radiation 14a in a sufficient quantity to penetrate the filter material 18a of the at least one transmissible filter 18. The energy field density of the radiation from the electromagnetic generator 14 is sufficient in energy, wavelength and frequency to create an energy field density that is high enough to obtain microbial killing. It is also important to note that the radiation penetrates the entire predetermined filter volume FV (
Details of the at least one transmissible filter 18, filter material 18a and the electromagnetic radiation 14a will now be described relative to
Advantageously, the electromagnetic radiation 14a permeates the entire predetermined filter volume FV (illustrated in phantom on the right side of
Referring to
In the illustration being described, the electromagnetic radiation 14a comprises an ultraviolet or near ultraviolet spectrum between 10-420 nm wavelength. The predetermined filter volume FV (
As mentioned earlier, the filter material 18a could also be framed with the frame 19 (
Advantageously, the decontamination system 10 is adapted to and comprises means to increase dwell time of the airstream AS within the at least one transmissible filter 18 and the filter material 18a. Because the electromagnetic energy traverses the entire predetermined filter volume FV, the increased dwell time that the airstream AS is subjected to radiation is improved which improves the effectiveness of the mechanical filtration and electromagnetic radiation. The filter receiving area 22 (
It is important to note that the filter material 18a itself comprises materials or means for facilitating increasing dwell time and or that defines a surface 18a1 (
As previously mentioned, the at least one transmissible filter 18 comprises the filter material 18a, which may be frameless, housed in the filter body or frame 19 or even loosely arranged in the filter receiving area 22 (
In the illustration, the filter material 18a may be any suitable material which can transmit or permit transmission of radiation, such as electromagnetic radiation 10-420 nm wavelength or ultraviolet or near ultraviolet wavelength, but it should be understood that other levels, type and forms of radiation may be used. For example, quartz can transmit ultraviolet, and low density materials like polymers or cellulosic materials can transmit microwave radiation, and the like. The filter material 18a can consist of multiple discrete units, or comprise a continuous membrane. In the preferred embodiment, it has a hydrophilic surface for attracting aerosols.
An improved means for maximizing interaction between the electromagnetic radiation energy 14a and the bioaerosol contaminants that adhere to the filter material 18a and this will now be described relative to
The filter material surface 18a of the embodiments being described is illustrated in
In contrast, by selecting a filter material 18a composition or by applying a wetting, coating, treatment or other processes mentioned herein to the filter material 18a itself or filter material surface, such as surface 18a1 (
1. Advantageously, one potential benefit of this decontamination system 10 is that replacement of the at least one transmissible filter 18 may be less frequent or not even needed because the at least one transmissible filter 18 and filter material 18a are being continuously “cleaned” or exposed to radiation, at least for biological contaminant. This saves a user from continuously having to purchase and replace the at least one transmissible filter 18. This can result in huge savings to the user, especially with widespread use of the system 10, such as in an environment where the system 10 is located in each room of a building, such as patients and surgery rooms in a medical facility.
2. In the illustration, it is important to note that the housing 12 and walls and surfaces 12a-12f prevent escape of radiation into the environment and it has the air inlet 12a and air outlet 12b.
3. As mentioned earlier, the housing 12 may be adapted such that at least one wall or surface 12a-12f that is situated adjacent to or in operative relationship with the electromagnetic generator 14. As described earlier relative to
4.
5. In the illustration, the filter material 18a is transmissible which means radiation can pass therethrough. However, the filter material 18a itself may be non-transmissible, yet arranged, adapted or constructed to permit electromagnetic radiation 14a to pass through the at least one transmissible filter 18, while the filter material 18a is exposed to electromagnetic radiation 14a, even if radiation does not pass through the filter material 18a itself.
6. It should be understood that the filter material 18a itself may be opaque, but arranged with spacing such that electromagnetic radiation 14a may pass through the at least one transmissible filter 18.
This invention, including all embodiments shown and described herein, could be used alone or together and/or in combination with one or more of the features covered by one or more of the claims set forth herein, including but not limited to one or more of the features or steps mentioned in the Summary of the Invention and the claims.
While the system, apparatus and method herein described constitute preferred embodiments of this invention, it is to be understood that the invention is not limited to this precise system, apparatus and method, and that changes may be made therein without departing from the scope of the invention which is defined in the appended claims.