This application is a 35 U.S.C. § 371 filing of International Application No. PCT/EP2017/073656 filed Sep. 19, 2017, which claims the benefit of priority to German Patent Application No. 10 2016 218 032.0 filed Sep. 20, 2016, each of which is incorporated herein by reference in its entirety.
DE 197 27 545 A1 discloses a starter device with an engagement relay in which the movable part of the engagement relay is connected to a driver which is movable relative to the movable part. In this configuration of the engagement relay, it is possible that the pinion touches the front face of the toothed ring of the combustion engine and that a contact device is used to switch on a starter motor of the starter device. In this case, a maximum current may flow through the contact device and therefore through the starter motor while the pinion is still in contact with the toothed ring. The measures of the proposed invention are to achieve a respective improvement.
The advantages of the invention of the engagement relay are that, with the proposed arrangement, a circuit of the contact device of the engagement relay, which is used to turn on a starter motor of the starter device, can only be closed when the pinion is at least partially engaged in the toothed ring of the combustion engine. This removes the risk that the pinion skips a tooth gap in the toothed ring and thus damages the toothed ring or the pinion itself (“ratcheting”). The gap and/or the associated contact of the stop part with the driver mechanically prevents the closing of the contact device to actuate the starter motor when the pinion is not at least partially engaged in the toothed ring. This leads to a so-called “blind circuit” in which for example the ignition starter switch is actuated but the starter or the starter device is not turned on. Consequently, the combustion engine is not started, and a “ratcheting” between the pinion and the toothed wheel is prevented. The respective advantages apply to the claimed method according to the invention as well.
The invention is explained in great detail with the help of various figures:
The same components are identified with the same reference signs.
A stop part 75 rests on a pin 76 with a reduced diameter at an end 74 of the switching axis 67 which faces away from the contact bridge 50. The stop part 75, preferably configured as a simple perforated plate, rests with a surface pointing toward the contact bridge 50 on a base 77 of a blind hole-type recess 78. The blind hole-type recess 78 is inserted at one end 79 of the movable part 57. This end 79 faces away from the contact bridge 50. Starting from the base 77, the movable part 57 has an opening 80 created in the manner of a through bore. The switching axis 67 is positioned in this opening 80 by means of a slide bush 81. A contact reset spring 82 rests on a front face of the slide bush 81, which is not further specified, but which faces the contact bridge 50. At another end of the contact reset spring 82, the spring rests on the magnetic return circuit 70. A guide element 83, which is preferably configured as a socket, connects to the end 79 of the movable part 57. This guide element 83 is firmly attached at its end that points toward the movable part 57. A stop part 84 and a driver 85 are arranged in this guide element 83. The stop part 84 and the driver 85 are kept apart by a spring 86, which is a pressure spring in this example, and by a force applied by this spring 86.
The driver 85 is configured as follows: A section 87, which is particularly preferred and configured here for example as an annular collar, is provided at the side that faces the movable part 57. This section 87 has an outer circumference with a radially outward-pointing surface 88. This radially outward-pointing surface 88 guides the driver 85 in the guide element 83. This allows for a precise guidance of the driver 85 in the guide element 83 in the direction of an axis 89, which corresponds to a given direction during switching and therefore the movement of the contact bridge 50 and the movement of the movable part 57. The driver 85 comprises a section 90 in a direction that faces away from the movable part 57 and that has a cylindrical ring configuration in a particularly preferred embodiment. A preferably circular front face 91 is found at the end of section 90 which is furthest away from the movable part 57. A reset spring 92 extends between this front face 91 and a front face of the stop part 75, which is preferably configured here as a pressure spring. There is a connection section 94 between the front face 91 and a further front face 93. A slot 95 in the driver 85, which is preferably designed as a longitudinal slot, is located in the direction that faces away from the movable part 57. There is another front face 96 in the direction that faces away from the movable part 57, so that the slot 95 extends in the direction of the axis 89 between the two front faces 93 and 96. The front face 96 is followed by an end section 97, which preferably joins side parts of the slot 95 to form one piece at this location. The driver 85 therefore comprises the section 87 as an annular collar, the section 90, the connection section 94, the side parts of the slot 95 and the end section 97.
In an especially preferred embodiment, the stop part 84 is configured in a disk-shaped manner. It has a preferably disk-shaped pin part 98 which, in the direction of the axis 89 and facing the front face 96, comprises a front face 99 itself. Also pointing in the direction of the axis 89 and in this case pointing toward the front face 93, the pin part 98 has a further front face 100. This means that the pin part 98 extends in an especially preferred embodiment between the two front faces 99 and 100. At the end that points in the direction of the contact bridge 50, the pin part 98 is guided in the guide element 83 by means of a guidance device 101 in such a way that the stop part 84 performs a preferably exclusive axial movement in the direction of the axis 89. As an especially preferred embodiment, the guidance device 101 has two arms 102 that start at the pin part 98. Each of the two arms 102 comprises a guidance section 103 which extends in the direction of the axis 89 in a rod-like manner. These guidance sections 103 comprise a surface 104 that points away from the axis 89, i.e., that is aimed radially outward from there, by means of which the stop part 84 is guided in the guide element 83 in such a way that this stop part 84 is movably guided in the direction of the axis 89 in this manner. A section of the engagement lever 22 engages in the slot 95, i.e., between the front faces 96 and 99, when the engagement relay is installed. By means of a preferably chosen installation position of the engagement relay 20 relative to a housing of the starter device 10, the driver 85 lifts the section 87 off a stop part 110 when the engagement lever 22 is inserted in the slot 95 (distance w not equal to zero).
While
What is disclosed therefore is an engagement relay 20 for an electric machine which preferably serves as a starter device 10 that engages a pinion 25. The engagement relay 20 comprises a contact device 65 for connecting electrical contacts 120, 121. The electrical contact 120 is connected in particular to a positive pole 51 and the electrical contact 121 to a negative pole 52. There is a switching axis 67 that must be actuated to create the electrical connection. The engagement relay has a thrust motor 60 which moves the switching axis 67. The thrust motor 60 has a movable part 57 which is preferably configured as a keeper. Accordingly, the thrust motor 60 is configured for example as a so-called solenoid. The movable part 57 actuates the switching axis 67. The movable part 57 is connected to a driver 85. A stop part 84 is movable relative to the movable part 57 of the thrust motor 60, and in a resting state of the engagement relay 20, there is a gap s between the stop part 84 and the driver 85. A spring 86 keeps the stop part 84 and the driver 85 apart. What is provided in particular is that a pressure spring is arranged between the stop part 84 and the driver 85. This means that what is provided in particular is that the spring 86 is configured as a pressure spring. It is also provided that the stop part 84 and the driver 85 are guided relative to each other. It is provided in particular that the stop part 84 and the driver 85 are directly guided relative to each other. The guiding of the stop part 84 relative to the driver 85 is possible because the stop part 84 is guided with the pin part 98 in the slot 95 of the driver 85. The pin part 98 is formed in a plate-like manner and can therefore be easily guided in the slot 95 with the plate-like surfaces of the pin part 98. This means that the stop part 84, which sits in the slot 95, almost cannot be rotated around the axis 89. In an especially preferred embodiment, only some rotational play is possible to prevent an unintended blockage between the two parts. Accordingly, it is provided that a pin part 98, which is, in particular, formed in a plate-like manner, engages in a slot 95 of the driver 85 and thus causes the stop part 84 and the driver 85 to be guided relative to each other. It is provided in particular that the stop part 84 comprises a surface 104 that points in a radial outward direction with the stop part 84 being guided in the guide element 83 by means of this surface 104. The driver 85 that interacts with the stop part 84 has a section 87 which is, in particular, formed as an annular collar with a radially outward-facing surface 88 and with the driver 85 being guided with this surface 88 in the guide element 83. It is provided in particular that the driver 85 has a collar-like section 87 and that the switching axis 67 has a stop part 75, in particular at its end directed at the driver 85. It is also provided that a further stop part 110 is arranged between the collar-like section 87 and the stop part 75 which, when in the resting state, in particular of the noninstalled engagement relay 20, acts as a stop for the collar-like section 87 and in the switching state a stop for the further stop part 75, in particular of the switching axis 67. It is furthermore provided that further stop parts 110 are held between the guide element 83, in particular a collar 125, the guide element 83 formed as a socket, and a front face 128 of the movable part 57. Furthermore provided is a starter device 10 with an engagement relay 20 according to one of the exemplary embodiments described above.
As already mentioned, the pull-in winding 55 is under current after the start switch 28 has been turned on. Since the starter motor 23 is arranged in the current path of the pull-in winding 55 and the current is so strong that the starter motor 23 turns, a pinion 25 ultimately turns as well. This also means that the stop part 110 according to the illustration in
What is therefore disclosed is a method for operating an electric machine formed in particular as a starter device 10 with an electric starter motor 23 and with an engagement relay 20 wherein, after the engagement relay 20 has been turned on, a contact device 65 is to be actuated which closes a switch of the circuit of the starter motor 23 to be closed, wherein a movable part 57 of a thrust motor 60 of the engagement relay 20 is connected with a driver 85, and causes through a switching motion of the movable part 57 of the driver 85 on an engagement lever 22 an engagement force to engage a pinion 25 in a toothed ring 15, wherein a stop part 84 is arranged between the movable part 57 of the thrust motor 60 and the driver 85, with a gap s with a starting size being initially present between the driver 85 and the stop part 84, with the gap s decreasing as the movable part 57 of the thrust motor 60 is moved during switching. During the movement of the movable part 57 of the thrust motor 60 for actuation purposes, the gap s is decreased so that the driver 85 comes in contact with the stop part 84. This means one of the teeth of the pinion 25 comes in contact with one of the teeth of the toothed ring 15 and that the gap s subsequently decreases. A pull-in winding 55 of the thrust motor 60 is under current. By putting the pull-in winding 55 under current, the starter motor 23 that is connected in series to this pull-in winding 55 is put under current and the pinion 25 starts rotating accordingly. During the movement of the movable part 57 of the thrust motor 60, a switching axis 67 is displaced during switching with an initially closed switch 56 being opened to put a pull-in winding 55 under current. The gap s is decreased against a spring force of a spring 86 between the stop part 84 and the driver 85. As the pinion 25 comes in contact with the toothed ring 15, the movable part 57 of the thrust motor 60 is prevented from any further movement, thereby initially stopping any further movement of the switching axis 67 and a closing of the contact device 65.
The situation shown in
If, against all expectations, a dynamic of the starter motor 23 based on the current provided by the pull-in winding 55 is insufficient due to some resistances in the system, meaning that if the starter motor 23 does not turn at a sufficiently high speed and/or not long enough after the pull-in winding 55 has been shut off, the rotatory energy typically stored in the rotor and a potential planetary gear between the pinion 25 and the starter motor 23 is not great enough to overcome resistance of a mechanical type between the pinion 25 and its teeth and the teeth of the toothed ring 15 and is therefore not able to overcome the tooth-on-tooth position between the pinion 25 and the toothed ring 15. In such a case, a so-called “blind circuit” occurs in the starter device 10, which means that the starter switch 28 was actuated (starter device 10 turned on) but that it was not possible for the pinion 25 to engage in the toothed ring 15. Accordingly, the starter device 10 must be turned off in this situation so that a hold-in winding 115 is turned off and does not overheat. It may be turned off either manually by the driver (manual opening of the starter switch 28) or by a controller, which is not further specified or shown here, which detects this situation (no engagement of the pinion 25 with the toothed ring 15) and then automatically opens the circuit to the starter device 10, for example after a certain period of time, temperature of a winding such as a hold-in winding 115.
If, otherwise, the pinion 25 did engage with the toothed ring 15, the upper end of the engagement lever 22 allows for a further movement of the end section 97 so that it is able to move further in the direction of the axis 89—in this case to the right and/or in the direction of the contact bridge 50. The associated displacement of the driver 85 in the direction of the contact bridge 50 leads, due to the current in the hold-in winding 115 and the magnetic field that therefore acts on the movable part 57 and the associated pull-in force in the direction of the magnetic return circuit 70, to a compressive force in the direction of the contact bridge 50 on the radial collar 113 and therefore also on the front face of the retaining arms 102. This means that the stop part 84 directly follows the further movement of the driver 85. Accordingly, due to the continued movement of the movable part 57, a continued movement of the stop part 110 is possible so that a force continues to act on the stop part 75 and therefore also on the switching axis 67 which acts in the direction of the contact bridge 50. Finally, the contact bridge 50 will touch the contact surface of the positive pole 51 and the negative pole 52, thereby closing the main current path through the starter motor 23. The movable part 57 of the thrust motor 60 is therefore moved away, thereby closing the switch of the circuit of the starter motor 23. The starter motor 23 will then drive the pinion 25 at maximum power and the starting sequence of the combustion engine 17 may occur.
Number | Date | Country | Kind |
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10 2016 218 032.0 | Sep 2016 | DE | national |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2017/073656 | 9/19/2017 | WO |
Publishing Document | Publishing Date | Country | Kind |
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WO2018/054909 | 3/29/2018 | WO | A |
Number | Name | Date | Kind |
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20050193841 | Ahn et al. | Sep 2005 | A1 |
Number | Date | Country |
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32 39 672 | May 1983 | DE |
69202409 | Feb 1996 | DE |
19727545 | Jan 1999 | DE |
102010063091 | Jun 2012 | DE |
102011003179 | Jul 2012 | DE |
2 288 805 | Mar 2011 | EP |
2 174 421 | Oct 1973 | FR |
1418396 | Dec 1975 | GB |
WO2009138624 | Jan 2010 | WO |
WO 2012101231 | Aug 2012 | WO |
Entry |
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Search Report of German Patent Application No. 102016201032.0 dated Jan. 24, 2017, 7 pp. |
International Patent Application No. PCT/EP2017/073656, International Search Report (ISR) and Written Opinion dated Jan. 4, 2018—8 pages (English translation). |
Number | Date | Country | |
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20190285043 A1 | Sep 2019 | US |