The present application claims priority from Japanese Patent Application No. 2012-190639 filed on Aug. 30, 2012, the content of which is hereby incorporated by reference into this application.
The present invention relates to scavenging passages of a two-cycle internal-combustion engine and opening/closing structures thereof and relates to an engine and an engine-driven working machine that reduce an exhaust-gas discharged volume, stabilize operation during idling, and ensure output and acceleration performance during working.
As disclosed in Japanese Patent Application Laid-Open Publication No. 62-3121 (Patent Document 1), small engines, particularly, two-cycle engines are widely used as power sources in small working machines such as mowing machines and chainsaws. The two-cycle engine is capable of obtaining large output with a small size and a light weight and enables a long period of time of working when supplied with fuel. Herein, a scavenging passage of a conventional two-cycle engine and an opening/closing structure thereof will be explained with reference to
As a technique which prevents blow-though of the uncombusted air-fuel mixture in the two-cycle internal-combustion engine, there are techniques which are to solve this problem by controlling the opening/closing timing of the scavenging passage and delaying the connecting timing of the scavenging passage with respect to the connecting timing of the exhaust port other than a stratified scavenging method, in-cylinder fuel injection, etc. One of them is a method in which a crank-chamber-side scavenging port is opened/closed by a counterweight formed at a crankshaft as shown in Patent Document 1. This method employs a structure in which the crank-chamber-side scavenging port, which is always open in a normal configuration, is connected to the scavenging passage only for a certain period, thereby opening/closing the crank-chamber-side scavenging port by the counterweight per se, which carries out rotary motion. The opening/closing timing of the scavenging passage can be changed by changing the shape of the counterweight. Another one is a method in which a valve is provided at the combustion-chamber-side scavenging port as shown in Japanese Patent Application Laid-Open Publication No. 5-222938 (Patent Document 2). More specifically, this is a method which changes the opened degree of the combustion-chamber-side scavenging port opened/closed by the piston lateral wall by controlling the opened degree of the valve by an actuator to enable control of the connecting timing of the scavenging passage.
Regarding the two methods of Patent Documents 1 and 2, the former one has a problem that the scavenging volume cannot be optionally selected depending on the revolution speed of the engine, and the latter one has a defect that the mechanism thereof is large and complex. In addition to that, in the technique of Patent Document 2, in an idling state, an engine performs intermittent combustion; therefore, there are problems that the blow-though volume of the uncombusted air-fuel mixture is particularly large and that operation is not stable with large vibrations. Thus, the operation state is strongly required to be improved by reducing the exhaust-gas discharged volume during idling.
The present invention has been made in view of the above-explained background, and an object thereof is to provide an engine and an engine-driven working machine which enable prevention of the blow-though of the uncombusted air-fuel mixture and control of the number of times of combustion and ensure output and acceleration performance in working by stabilizing operation during idling.
Typical characteristics of the invention disclosed in the present application will be explained as below.
According to one of the characteristics of the present invention, a two-cycle engine has: a piston; a crankcase in which scavenging passages are formed; and a cylinder in which scavenging ports communicated with the scavenging passages and an exhaust port for discharging a combustion gas are formed. In the two-cycle engine, at least two or more systems of the scavenging passages having mutually different opening/closing systems are formed in the crankcase.
According to the present invention, the two or more systems of the scavenging passages having mutually different opening/closing systems are formed in the crankcase. Therefore, the blow-though of the uncombusted air-fuel mixture can be reduced as well as ensuring the output and acceleration performance during working by the engine.
The above and other preferred aims and novel characteristics of the present invention will be apparent from the description of the present specification and the accompanying drawings.
Hereinafter, embodiments of the present invention will be explained based on the drawings. Note that, in the drawings described below, the same parts as those of the conventional example shown in
The crank-chamber-side scavenging port (scavenging inlet) 11a continued to the first scavenging passage 11 of the counterweight system is provided in the crankcase 2 so as to face the radial-direction outer side of an outer peripheral surface of the counterweight 9. More specifically, the first scavenging passage 11 has a structure that the crank-chamber-side scavenging port 11a is practically opened/closed by the rotating counterweight 9 itself. The position of the crank-chamber-side scavenging port 11a is disposed in consideration of the opening timing and the closing timing of the combustion-chamber-side scavenging port 5a. In
In the present embodiment, furthermore, the crankcase 2 is provided with the second scavenging passage 12, and the electromagnetic valve 15 is provided in the second scavenging passage 12. The electromagnetic valve 15 is only required to be a valve mechanism which is capable of controlling an opening operation and/or a closing operation of the passage by supplying electric power from outside. The electromagnetic valve 15 of the present embodiment includes a reed valve 16, which can be forcibly closed by an electromagnet 17, and the electromagnetic valve 15 is disposed in the vicinity of a joined part between the crankcase 2 and a cylinder 3 of the crankcase 2. It is important that the reed valve 16 be formed of a magnetic substance in order to attract it to the electromagnet 17 and, for example, is formed of an iron-based thin plate. A crank-chamber-side scavenging port (scavenging inlet) 12a of the second scavenging passage 12 is provided in the vicinity of the center of a bottommost part of the crank chamber. In the present embodiment, the crankcase 2 is configured to be dividable into two in a left/right direction (in other words, the axial direction of the crankshaft), and the first scavenging passage 11 and the second scavenging passage 12 are formed by forming grooves on dividing faces of the crankcase 2. A cylinder-side scavenging outlet 12b of the second scavenging passage 12 is disposed to be adjacent to the electromagnetic valve 15 and is connected to the scavenging passage 14 formed in the cylinder 3.
The cylinder-side scavenging outlet 12b also functions as movable space of the reed valve 16. Therefore, the inner diameter of the cylinder-side scavenging outlet 12b is wider than the inner diameter of the second scavenging passage 12 in a part closer to the crank-chamber-side scavenging port 12a. In this manner, the cylinder-side scavenging outlet 12b has a stepped shape, and the reed valve 16 is disposed so that the vicinity of an outer peripheral edge of the reed valve 16 is in contact with the stepped part of the cylinder-side scavenging outlet 12b. As shown in
The electromagnetic valve 15 is provided in the vicinity of the cylinder-side scavenging outlet 12b, in other words, in the vicinity of the cylinder-3 joined part of the crankcase 2. The electromagnetic valve 15 may be provided in the cylinder 3 side; however, since it is not thermally preferred, the electromagnetic valve 15 is preferred to be provided in the crankcase 2 side. A reason why the electromagnetic valve 15 is disposed in the vicinity of the cylinder-3 joined part of the crankcase 2 is that a depression for the space for housing the electromagnetic valve 15 can be easily mechanically processed. Although not shown in
Next, the formed positions of the first scavenging passage 11 and the second scavenging passage 12 in the crankcase 2 will be explained by using
When the piston 7 starts upward movement again over the bottom dead center E, the combustion-chamber-side scavenging ports 5a and 5b are closed at a revolution angle F, and the exhaust port 6 is then closed at a revolution angle G. When the piston 7 is further moved upward toward the top dead center, the intake port 4 is opened at a revolution angle H by a skirt part of the piston 7, and the uncombusted air-fuel mixture is then ignited by a spark plug 20.
In this manner, in the present embodiment, the scavenging period of the first scavenging passage 11 is from the revolution angle D to the revolution angle F (the scavenging period=the revolution angle F−the revolution angle D), and the scavenging period of the second scavenging passage 12 is from the revolution angle C to the revolution angle F (the scavenging period=the revolution angle F−the revolution angle C). Note that the scavenging period is a period from start of the flow of the uncombusted air-fuel mixture from the crank chamber 10 to the cylinder combustion chamber 18 because of start of conduction of the scavenging passage until the flow is shut off. This scavenging period can be represented by the revolution angles of the crankshaft 8. In the above described explanation, the scavenging period of the second scavenging passage 12 has been explained to be from the revolution angle C to the revolution angle F; however, this scavenging period is a scavenging period in a state in which the electromagnetic valve 15 is open, in other words, in a state in which the reed valve 16 is not electrically controlled. In this manner, although the scavenging period of the second scavenging passage 12 side is longer than the first scavenging passage 11, the second scavenging passage 12 can be opened/closed by the electromagnetic valve 15; therefore, the scavenging period can be adjusted by opening/closing the reed valve 16 at optional timing.
When working such as mowing, branch cutting, or tilling is to be carried out by driving unshown working equipment by using the engine 1, the reed valve 16 is normally configured to be maintained in an open state (or to be openable/closable by a pressure change of the air-fuel mixture) by not supplying electricity to the electromagnetic valve 15. However, in a case of idling, when the engine is overdriven, or when the revolution speed of the engine is desired to be reduced for some reason, the scavenging volume is limited by closing the second scavenging passage 12, which is one of the two systems of the scavenging passages. This limitation of the scavenging volume can be carried out only by supplying electricity to the electromagnet 17 of the electromagnetic valve 15. When electricity is supplied to the electromagnet 17, the inflow of the air-fuel mixture into the cylinder combustion chamber 18 via the second scavenging passage 12 is stopped; therefore, only the scavenging by the first scavenging passage 11 remains, and the scavenging volume is limited. This state has an effect equivalent to an act of delaying the starting timing of scavenging into the cylinder combustion chamber 18, which has originally been at the revolution angle C, to the revolution angle D as shown by an arrow 31 of
The present embodiment is configured to employ the electromagnet 17 as an electrically controllable valve (the electromagnetic valve 15) so as to drive the reed valve 16. However, the configuration of the electromagnetic valve 15 is not limited thereto, and another optional valve mechanism that can be electrically controlled to be opened/closed such as a system that controls the valve by using an actuator or a system that closes a passage by using a solenoid or the like may be used. In the system using the electromagnet 17 and the reed valve 16 of the present embodiment, the structure is simple, and the entirety can be downsized compared with the other valve mechanisms. Note that the first scavenging passage 11 and the second scavenging passage 12 are configured so that the scavenging passages 13 and 14 to the combustion-chamber-side scavenging port 5a and the combustion-chamber-side scavenging port 5b are independent, but may be configured to be integrated to intermediate parts of the scavenging passages 13 and 14.
The open/close state of the electromagnetic valve 15 is shown in the lower side of
The opened degree of the electromagnetic valve 15 of the present embodiment can be controlled by closing some revolutions among a plurality of revolutions of the crankshaft 8, instead of analog control such as half-open or ¼-open of the opened/closed degree of the valve.
Hereinabove, the present invention has been explained based on the embodiment. However, the present invention is not limited to the above described embodiment, and various modifications can be made within a range not departing from the gist thereof. For example, in the above described embodiment, the electromagnetic valve is limited to the control of the opened or closed state; however, the scavenging volume of the second scavenging passage 12 may be configured to be adjustable by using an optional electric control valve capable of variably controlling the opened degree. Moreover, in the above described explanations, the two systems of the scavenging passages 11 and 12 are formed in the crankcase 2; however, the invention is not limited thereto, and three or more systems of scavenging passages may be formed in the crankcase 2. Moreover, the above described engine 1 can be used as a power source of working equipment provided in an engine-driven working machine such as a mowing machine or a chainsaw. When the engine-driven working machine is equipped with the engine 1, the working equipment for carrying out mowing, branch cutting, tilling, etc. is driven by the engine 1.
Hereinafter, the embodiments of the engine and the engine-driven working machines and effects obtained by the embodiments will be collectively described.
In an engine according to one of the embodiments, the two-cycle engine has: a crankcase in which scavenging passages are formed; and a cylinder in which scavenging ports communicated with the scavenging passages and an exhaust port for discharging a combustion gas are formed; wherein at least two or more systems of the scavenging passages having mutually different opening/closing systems are formed in the crankcase. In this manner, the at least two or more systems of the scavenging passages having the mutually different opening/closing systems are formed in the crankcase. Therefore, blow-though of the uncombusted air-fuel mixture can be reduced while ensuring the output and acceleration performance during working by the engine.
In the engine according to another one of the embodiments, at least one of the systems of the scavenging passages is provided with an electrically controllable valve. In this manner, the at least one of the systems of the scavenging passages is provided with the electrically controllable valve. Therefore, the scavenging volume can be optionally adjusted depending on the revolution speed of the engine.
In the engine of another one of the embodiments, at least one of the systems of the scavenging passages has a scavenging inlet that is opened/closed by utilizing revolution of a counterweight formed at a crankshaft. In this manner, the at least one of the systems of the scavenging passages has the scavenging inlet that is opened/closed by utilizing the revolution of the counterweight. Therefore, the scavenging period can be adjusted as the opening/closing system by rotary motion of the counterweight.
In the engine of another one of the embodiments, a scavenging inlet of the scavenging passage provided with the valve is provided in a crank chamber of the crankcase and at a position at which the scavenging inlet is not opened/closed depending on the position of the counterweight. In this manner, the scavenging inlet of the scavenging passage provided with the valve is provided at the position at which the scavenging inlet is not opened/closed depending on the position of the counterweight. Therefore, when the scavenging passage in the side not affected by the rotary motion of the counterweight is opened/closed by the valve, the two-cycle engine that enables prevention of blow-though of the uncombusted air-fuel mixture and control of the number of times of combustion and achieves reduction of an exhaust-gas discharged volume, operation stabilization during idling, and the output and acceleration performance during working can be achieved.
In the engine according to another one of the embodiments, the scavenging inlet of the scavenging passage provided with the valve is disposed in a vicinity of a center of a bottommost part of the crank chamber. In this manner, the scavenging inlet of the scavenging passage provided with the valve is disposed in the vicinity of the center of the bottommost part of the crank chamber. Therefore, the inlet of the scavenging passage that is always in an opened state without being affected by the revolution position of the counterweight can be achieved.
In the engine of another one of the embodiments, a scavenging period of the scavenging passage provided with the valve is longer than a scavenging period of the scavenging passage that is opened/closed by utilizing the revolution of the counterweight. More specifically, the engine can be designed so that the scavenging timing is adjusted by employing the opening/closing system using the rotary motion of the counterweight for one of them, and the other one employs the opening/closing system utilizing the electromagnetic valve so that the scavenging volume can be optionally adjusted depending on the engine revolution speed during actual operation. In this manner, the scavenging period of the scavenging passage provided with the valve is longer than the scavenging period of the scavenging passage that is opened/closed by utilizing the revolution of the counterweight. Therefore, the adjustment degree of the scavenging volume can be largely ensured by the valve.
In the engine of another one of the embodiments, a control device that carries out opening/closing control of the valve is provided; and the control device carries out the opening/closing control of the valve depending on a revolution speed of the engine. In this manner, the control device carries out the opening/closing control of the valve depending on the revolution speed of the engine. Therefore, overspeed of the engine can be limited.
In the engine of another one of the embodiments, the valve is a reed valve that can be closed by an electromagnet; and the control device closes the reed valve during idling revolution, closes the reed valve depending on the revolution speed of the engine during overspeed, and fully opens the reed valve at a revolution speed different from those of the idling revolution and the overspeed. In this manner, the control device closes the valve during the idling revolution; therefore, the exhaust-gas discharged volume during idling can be reduced, and the idling operation can be stabilized. Moreover, during overspeed, the valve is closed depending on the engine revolution speed; and, at the revolution speed other than them, the valve is fully opened. Therefore, the output and acceleration during working can be ensured.
In the engine of another one of the embodiments, the reed valve is provided in the scavenging passage formed in the crankcase and in a vicinity of a part joined with the cylinder. In this manner, the reed valve is provided in the scavenging passage formed in the crankcase and in the vicinity of the part joined with the cylinder. Therefore, crank-case processing for ensuring the installation space of the electromagnetic valve can be carried out from the dividing faces, and cost increase caused by increase in the machine processing locations can be minimized.
In an engine-driven working machine of one of the embodiments, working equipment is driven by using the engine according to any one of claims 1 to 9. In this manner, the working equipment is driven by using the engine according to any one of claims 1 to 9 . Therefore, the engine-driven working machine that is excellent in an exhaust-gas characteristic, is capable of preventing overspeed of the engine, has a light weight, and is usable can be achieved.
Number | Date | Country | Kind |
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2012-190639 | Aug 2012 | JP | national |