The present disclosure relates to the technical field of engines, and more particularly, to an engine and a vehicle.
Coolant flows in an engine to lower the temperature of the engine and cool the engine. However, the cooling effect for the cylinder head is undesirable. The highest temperature in the key areas of the cylinder head, such as the bridge zone, may be too high, resulting in problems such as the thermal surface materials deteriorates, which causes unbalanced cooling effect for various parts in the engine, leading to local overheating of the engine. Also, the temperature of the lower part of the cylinder is low, and most of the flow passing through the lower part of the cylinder fails to absorb enough heat to bring down the temperature, which may also lead to overcooling of the lower part of the cylinder. Besides, the temperature between adjacent cylinders is high, which tends to cause fatigue and makes the engine unable to operate normally. Some engines adopt the configuration where the cylinder head and the exhaust manifold are independent of each other. The exhaust manifold is not cooled by the coolant, and the exhaust gas has a high temperature, causing thermal fatigue of the parts and making the engine unable to operate normally, which is undesirable for the application to high-power engines. Also, as the cylinder head and the exhaust manifold are made of separate parts, the weight is increased and fuel consumption is increased.
The present disclosure provides an engine and a vehicle that at least solve the problem of undesirable cooling effect for the cylinder head of the engine.
According to a first aspect of the present disclosure, an engine is provided. The engine includes a cylinder head and a cylinder block. The cylinder head has a first water jacket passage, an exhaust passage and a second water jacket passage. The exhaust passage is located between the first water jacket passage and the second water jacket passage. The first water jacket passage and the second water jacket passage are disposed close to the exhaust passage. The first water jacket passage is in communication with the second water jacket passage. The second water jacket passage is configured to be in communication with the cylinder block. The second water jacket passage has a water inlet passage.
In an embodiment, the first water jacket passage has a first water outlet passage located on a first side of the first water jacket passage away from the water inlet passage. The cylinder block has a second water outlet passage disposed away from the water inlet passage. The coolant is divided after passing through the water inlet passage and flows out of the first water outlet passage and the second water outlet passage.
In an embodiment, the second water jacket passage is in communication with the first water jacket passage via multiple first passages. The multiple first passages are distributed along the arrangement direction of the cylinder barrels inside the cylinder block and close to the cylinder barrels.
The water inlet passage is located on a first side of the second water jacket passage that is opposite to a second side of the second water jacket passage in communication with the multiple first passages and the extension direction of the water inlet passage is the same as the arrangement direction of the cylinder barrels.
In an embodiment, the second water jacket passage includes a second water jacket primary zone, bridge zones, and a second water jacket secondary zone. The second water jacket primary zone and the second water jacket secondary zone are in communication via the bridge zones. The second water jacket secondary zone is located on a circumference of a spark plug.
The multiple first passages are in communication with a portion of the second water jacket passage close to the bridge zones.
In an embodiment, the cylinder head further includes a first guiding rib set and a second guiding rib set located within the second water jacket primary zone.
At least a part of the first guiding rib set is located at a first position in the second water jacket primary zone, and the first position corresponds to a region between two adjacent bridge zones.
The second guiding rib set is located at a second position in the second water jacket primary zone, and the second position corresponds to the bridge zones and is close to the bridge zones.
In an embodiment, the cylinder head further includes a third guiding rib set located in the first water jacket passage. The third guiding rib set causes a branch of the first water jacket passage to correspond to the exhaust passage, and the branch is disposed close to the exhaust passage.
In an embodiment, the cylinder block has a third water jacket passage surrounding outer walls of the cylinder barrels in the cylinder block. The second water jacket passage is in communication with the third water jacket passage.
In an embodiment, the second water jacket passage is in communication with the third water jacket passage via at least one second passage. The second passage is disposed close to the water inlet passage.
In an embodiment, a gap is formed between the cylinder block and the cylinder barrels. The third water jacket passage is located in the gap.
The third water jacket passage on a first side close to the combustion chamber in the cylinder barrels is a first thickness, and the third water jacket passage on a second side away from the combustion chamber in the cylinder barrels is a second thickness. The first thickness is greater than the second thickness.
In an embodiment, the engine includes an insert inserted in the gap between the cylinder block and the cylinder barrel. The third water jacket passage is disposed between the insert and the cylinder barrels. The distance between the outer wall of a first portion of the cylinder barrels close to the combustion chamber and the insert is a first distance, and the distance between the outer wall of a second portion of the cylinder barrels away from the combustion chamber and the insert is a second distance. The first distance is greater than the second distance.
In an embodiment, the third water jacket passage further includes a third passage located between the adjacent cylinder barrels. The third passage is of a bent shape.
According to a second aspect of the present disclosure, a vehicle including the engine described above is provided.
In the present disclosure, an exhaust passage is provided on the cylinder head of the engine, a first water jacket passage and a second water jacket passage are provided on two sides of the exhaust passage, and the first water jacket passage and the second water jacket passage can absorb the heat of the high-temperature gas in the exhaust passage and the thermal surface of the cylinder head, thereby effectively lowering the temperature of the cylinder head and providing the desirable cooling effect for the cylinder head.
Other features and advantages of the present disclosure will become apparent from the following detailed description of the embodiments of the present disclosure with reference to the drawings.
Accompanying drawings, which are incorporated into and constitute a part of this specification, show embodiments of the present disclosure, and are used together with description thereof to explain the principle of the present disclosure.
10: first water jacket passage; 11: second water jacket passage; 111: second water jacket primary zone; 112: bridge zone; 113: second water jacket secondary zone; 12: cylinder block; 121: cylinder barrel; 13: third water jacket passage; 14: water inlet passage; 15: first water outlet passage; 16: second water outlet passage; 17: first passage; 18: second passage; 19: insert; 20: third passage; 21: first guiding rib set; 211: first guiding rib; 212: second guiding rib; 213: third guiding rib; 214: fourth guiding rib; 215: fifth guiding rib; 216: sixth guiding rib; 22: second guiding rib set; 23: third guiding rib set; 231: eleventh guiding rib; 232: twelfth guiding rib; 233: thirteenth guiding rib; 234: fourteenth guiding rib; 235: fifteenth guiding rib; 236: sixteenth guiding rib; and 237: seventeenth guiding rib.
Various embodiments of the present disclosure are now to be described in detail with reference to the accompanying drawings. It is to be noted that, unless otherwise specified, relative arrangement, numerical expressions, and numerical values of components and steps described in these embodiments shall not limit the scope of the present disclosure.
The following description of embodiments is merely illustrative, and does not limit the present disclosure and application or use of the present disclosure.
Some of the techniques, methods, and devices may not be discussed in detail, but where appropriate, those techniques, methods, and devices should be considered as a part of the specification.
In all examples shown and discussed herein, the values should be merely examples but not limitation. Therefore, other examples of embodiments may have different values.
It is to be noted that, similar items are denoted by similar numbers and letters in the accompanying drawings below, and therefore, once an item is defined in one accompanying drawing, the item does not need to be further discussed in the subsequent accompanying drawings.
An engine according to an embodiment of the present disclosure will first be described in detail below with reference to
According to a first aspect of the present disclosure, an engine is provided. The engine includes a cylinder head. The cylinder head has a first water jacket passage 10, an exhaust passage, and a second water jacket passage 11 inside arranged/disposed in sequence from top to bottom. That is, the exhaust passage is located between the first water jacket passage 10 and the second water jacket passage 11. The first water jacket passage 10 and the second water jacket passage 11 are arranged close to the exhaust passage. The first water jacket passage 10 is in communication with the second water jacket passage 11. That is, the first water jacket passage 10, the exhaust passage, and the second water jacket passage 11 are adjacent to each other and arranged in sequence in the direction from the upper surface of the cylinder head to the cylinder block 12, so that the coolant is closer to the exhaust passage when the coolant circulates in the first water jacket passage 10 and the second water jacket passage 11. Therefore, quick heat exchange is enabled between the high-temperature gas flowing in the exhaust pipe and the coolant, so that the temperature of the high-temperature gas flowing in the exhaust passage can be effectively lowered. Also, the first water jacket passage 10 and the second water jacket passage 11 are located inside the cylinder head at the upper and lower ends thereof respectively. As such, the coolant can be distributed over most of the region of the cylinder head, thereby effectively lowering the temperature of the cylinder head. The second water jacket passage 11 is configured to be in communication with the cylinder block 12, so that the coolant can continue to flow to the cylinder block 12 after cooling the cylinder head to cool the cylinder block 12. The second water jacket passage 11 has a water inlet passage 14. That is, the coolant first enters the second water jacket passage 11 on the cylinder head. The coolant that first enters the circulation has the lowest temperature in the whole coolant circulation system, which facilitates achieving the desirable cooling effect for the cylinder head.
In an embodiment of the present disclosure, the exhaust passage is configured to discharge the gas generated by the engine. In related art, a separate exhaust manifold connected to the engine is arranged on the engine to discharge the gas generated by the engine. In the present disclosure, the separate exhaust manifold is integrated to the cylinder head to form the exhaust passage. As such, the engine is integrated to a greater extent and a separate manifold is eliminated, so that the overall weight of the engine is reduced and fuel consumption is saved. The cylinder block 12 has an opening. The cylinder head is fitted over the cylinder block 12 to cover the opening on the cylinder block 12, and the cylinder head is secured to the cylinder block 12, so as to form the overall contour of the engine. A cylinder gasket is disposed between the cylinder head and the cylinder block 12 to prevent leakage of the liquid in the engine and the liquid flowing between the cylinder head and the cylinder block 12, thereby ensuring sealing between the cylinder head and the cylinder block 12.
In an embodiment of the present disclosure, the first water jacket passage 10 and the second water jacket passage 11 may be irregular cavities that mate the cylinder head. Coolant circulates in the cavities to lower the temperature of the engine, and the coolant may be a flowable material such as water, glycol, and the like.
In the present disclosure, an exhaust passage is disposed on the cylinder head of the engine, and a first water jacket passage 10 and a second water jacket passage 11 are disposed on the upper side and lower side of the exhaust passage. The first water jacket passage 10 and the second water jacket passage 11 can absorb the heat of the high-temperature gas in the exhaust passage and the thermal surface of the cylinder head, thereby effectively lowering the temperature of the cylinder head and providing desirable cooling effect for the cylinder head.
Meanwhile, as the exhaust passage is located in the cylinder head and two sides of the exhaust passage are provided with the first water jacket passage 10 and the second water jacket passage 11 where the coolant circulates, the temperature of the gas flowing in the exhaust passage can be lowered and the temperature of the gas discharged from the engine can be lowered, thereby preventing the problem that elevated temperature of the discharged gas causes thermal fatigue of the parts and prevents the engine from normal operation. Further, with the exhaust manifold in related art, the gas from multiple branches is gathered to the same pipe for discharge, and the gathered high-temperature gas has a volume too large to be cooled down. In view of this, in the present disclosure, the gas from multiple branches is gathered in different pipes for discharge. For example, a four-cylinder engine has four corresponding branch passages that are converged two by two to form two pipes for discharge, which can increase the area for heat exchange between the high-temperature gas and the coolant and effectively lower the temperature of the high-temperature gas generated by the engine.
In an embodiment of the present disclosure, a warm air and exhaust gas recirculation (EGR) exit is further provided on the portion of the second water jacket passage 11 close to the water inlet passage 14, so that warm air can be obtained quickly and EGR can be cooled, thereby ensuring normal operation of the EGR. Meanwhile, an exhaust exit is provided on the portion of the first water jacket passage 10 close to the first water outlet passage 15. The exhaust exit is configured to discharge the gas in the first water jacket passage 10 so as to prevent the case where bubbles gather to cause the heat exchange coefficient to be decreased so that heat cannot be discharged, causing the phenomenon of overheated local regions.
In an embodiment, the first water jacket passage 10 has a first water outlet passage 15 located on the side of the first water jacket passage 10 away from the water inlet passage 14, so that the course over which the coolant flows is long, thus the heat exchange area is increased and the heat exchange capacity is improved. The cylinder block 12 has a second water outlet passage 16 away from the water inlet passage 14. The coolant is divided after passing through the water inlet passage 14 and flows out of the first water outlet passage 15 and the second water outlet passage 16, so that the course over which the coolant flows is extended and the cooling efficiency is improved. As can be appreciated from the solution described above, the coolant enters the second water jacket passage 11 through the water inlet passage 14, and then is divided in the second cooling passage. The divided coolants enter the first water jacket passage 10 and the cylinder block 12 respectively, and are discharged from the engine through the first water outlet passage 15 and the second water outlet passage 16 respectively, so as to accomplish the heat transfer and cooling of the engine.
In an embodiment, the second water jacket passage 11 is in communication with the first water jacket passage 10 via multiple first passages 17, so that the coolant can enter the first water jacket passage 10 in the multiple first passages 17 from the second water jacket passage 11, thereby increasing the circulation area of the coolant and increasing the flow rate of the coolant and enabling the effective heat transfer. The multiple first passages 17 are distributed along the arrangement direction of the cylinder barrels 121 in the cylinder block 12 and close to the cylinder barrels 121, so that the coolant in the second water jacket passage 11 can enter the first water jacket passage 10 uniformly, and the flow distribution of the coolant flowing through each first passage 17 is as reasonable as possible, in order to ensure equalized cooling of the exhaust passage.
The water inlet passage 14 is located on the side of the second water jacket passage 11 opposite to the side in communication with the first passage 17, so that a largest possible span is provided between the water inlet passage 14 and the communicating position of the first passage 17 in order to ensure that the coolant circulates completely in the second water jacket passage 11 to ensure the heat exchange capacity. Furthermore, the extension direction of the water inlet passage 14 is the same as the arrangement direction of the cylinder barrels 121, so that the coolant can flow along the arrangement direction of the cylinder barrels 121, and so that the coolant that flows into the water inlet passage 14 flows uniformly to the first passage 17, thereby ensuring to the greatest possible extent that various parts of the coolant have the same degree of heat absorption and ensuring equalized cooling of the engine.
In an embodiment, the second water jacket passage 11 includes a second water jacket primary zone 111, at least two bridge zones 112 and a second water jacket secondary zone 113. The second water jacket primary zone 111 is in communication with the second water jacket secondary zone 113 via the bridge zones 112. The second water jacket secondary zone 113 is located at a circumferential side of the spark plug. The second water jacket primary zone 111 mainly serves to lower the temperature of the cylinder head and the exhaust passage. The second water jacket primary zone 111 is the main part of the second water jacket passage 11. The bridge zones 112 have a small width and mainly serve to lower the temperature of and cool the thermal surface of the cylinder head. The bridge zones 112 are provided to be narrow, so that the flow rate of the coolant can be increased, the efficiency of heat exchange between the coolant and the thermal surface of the cylinder head can be improved and the temperature of the thermal surface portions of the cylinder head can effectively lowered. The second water jacket secondary zone 113 mainly serves to lower the temperature of the spark plug. The second water jacket passage 11 in the present disclosure has a reasonable structure and layout and can lower the temperature of various parts of the cylinder head at the same time, facilitating equalized cooling of various parts of the engine.
The first passage 17 is in communication with the portion of the second water jacket passage 11 close to the bridge zones 112. As the portion of the bridge zones 112 is narrow, the parameters such as the flow speed or the like of the coolant passing through the bridge zone 112 will change. This change is unfavorable for flowing of the coolant in the second water jacket passage 11 to the first water jacket passage 10 through the first passage 17. By keeping the position at which the first passage 17 is in communication with the second water jacket passage 11 away from the bridge zones 112, the problem mentioned above can be avoided, which is favorable for flowing of the coolant to the first water jacket passage 10. Meanwhile, the position at which the first passage 17 is in communication with the second water jacket passage 11 is close to the bridge zones 112, and the positions of the bridge zones 112 are distant from the position of the water inlet passage 14. That is, the range in which the coolant can flow in the second water jacket passage 11 is large, thereby ensuring sufficient heat exchange of the coolant and effective temperature lowering and cooling of the cylinder head.
In an embodiment, the cylinder head further includes a first guiding rib set 21 and a second guiding rib set 22. The first guiding rib set 21 and the second guiding rib set 22 are located in the second water jacket primary zone 111. The first guiding rib set 21 and the second guiding rib set 22 are mainly to guide the coolant in the second water jacket primary zone 111 to achieve uniform distribution of the coolant to the greatest extent.
Further, as shown in
In an embodiment of the present disclosure, as shown in
In an embodiment, as shown in
As shown in
In an embodiment, as shown in
In an embodiment, the cylinder head further includes a third guiding rib set 23 located in the first water jacket passage 10. The third guiding rib set 23 divides the first water jacket passage 10 into branches corresponding to the exhaust passage and close to the exhaust passage. That is, the various guiding ribs in the third guiding rib set 23 guide the coolant flowing in the first water jacket passage 10 and guide the coolant into multiple main liquid flows. The multiple liquid flows that are guided out correspond to the exhaust passage in the cylinder head. For example, the flowing path of the first liquid flow matches the path of the first exhaust duct in the exhaust passage, so that while the cylinder head is being cooled by the coolant in the first water jacket passage 10, the high-temperature gas in the exhaust passage can be accurately cooled.
In an embodiment, as shown in
In an embodiment, the cylinder block 12 has a third water jacket passage 13 inside surrounding an outer wall of the cylinder barrels 121 in the cylinder block 12. The second water jacket passage 11 is in communication with the third water jacket passage 13.
The cylinder block 12 has one or more cylinder barrel 121 and a third water jacket passage 13 inside. The cylinder barrel 121 has a combustion chamber inside. The combustion chamber of the cylinder barrel 121 is the main source of the heat of the engine. The third water jacket passage 13 surrounds the outer wall of the cylinder barrel 121. When the coolant flows in the third water jacket passage 13, heat exchange can occur between the coolant and the outer wall of the cylinder barrel 121, and the heat is brought out of the engine by the coolant. As such, the heat source is cooled from the origin, thereby effectively accomplishing cooling of the engine. The second water jacket passage 11 is located between the first water jacket passage 10 and the third water jacket passage 13. The second water jacket passage 11 is in communication with the third water jacket passage 13.
In an embodiment, the second water jacket passage 11 is in communication with the third water jacket passage 13 via at least one second passage 18. The second passage 18 is arranged/disposed close to the water inlet passage 14, so that the coolant can enter the third water jacket passage 13 after flowing sufficiently in the second water jacket, thereby avoiding the case where the coolant enters the third water jacket passage 13 after flowing out, before flowing sufficiently in the second water jacket passage 11. The second water outlet passage 16 is located on the side of the third water jacket passage 13 away from the water inlet passage 14.
In an embodiment, a gap is present between the cylinder block 12 and the cylinder barrel 121, and the third water jacket passage 13 is located in the gap. The thickness of the third water jacket passage 13 on the side close to the combustion chamber in the cylinder barrel 121 is a first thickness, and the thickness of the third water jacket passage 13 on the side away from the combustion chamber in the cylinder barrel 121 is a second thickness. The first thickness is greater than the second thickness. As shown in
In an embodiment, the engine includes an insert 19 inserted in the gap between the cylinder block 12 and the cylinder barrel 121. The third water jacket passage 13 is disposed between the insert 19 and the cylinder barrel 121. The distance between the outer wall of the portion of the cylinder barrel 121 close to the combustion chamber and the insert 19 is a first distance and the distance between the outer wall of the portion of the cylinder barrel 121 away from the combustion chamber and the insert 19 is a second distance. The first distance is greater than the second distance. That is, the insert 19 is inserted in the gap between the cylinder block 12 and the cylinder barrel 121 to provide the effect that there are different distances between the insert 19 and the cylinder barrel 121. By occupying the space by the insert 19, the portion of the third water jacket passage 13 close to the combustion chamber of the cylinder barrel 121 has a greater thickness, and the portion of the third water jacket passage 13 away from the combustion chamber of the cylinder barrel 121 has a smaller thickness. Meanwhile, the insert 19 is easily detachable, thereby avoiding the problem of increased production cost due to mold remaking for the cylinder block 12.
In an embodiment, the third water jacket passage 13 further includes a third passage 20 located between adjacent cylinder barrels 121. The third passage 20 is of a bent shape. The bent-shaped third passage 20 can increase the circulation path for the coolant so that the greatest possible amount of heat can be absorbed. The bent third passage 20 may be bent with a sharp corner, such as a V-shaped passage or the like, or bent with a round corner, such as a U-shaped passage or the like. Of course, the third passage 20 may be of a non-bent structure. For example, the third passage 20 is a passage arranged to be inclined relative to the axis of the cylinder barrel 121.
According to a second aspect of the present disclosure, a vehicle including the engine described above is provided. As the engine according to the above embodiment of the present disclosure has the technical effects described above, the vehicle according to an embodiment of the present disclosure also has the corresponding technical effects, i.e., a good cooling effect is achieved for the cylinder head of the engine.
Although some specific embodiments of the present disclosure have been described in detail by way of examples, a person skilled in the art should appreciate that the foregoing examples are merely for description and do not limit the scope of the present disclosure. A person skilled in the art should appreciate that modifications may be made to the foregoing embodiments without departing from the scope and spirit of the present disclosure. The scope of the present disclosure is defined by the appended claims.
Number | Date | Country | Kind |
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202110227871.7 | Mar 2021 | CN | national |
This application is a Continuation Application of International Patent Application No. PCT/CN2022/072821, filed on Jan. 19, 2022, which is based on and claims priority to and benefits of Chinese Patent Application No. 202110227871.7, entitled “ENGINE AND VEHICLE” and filed on Mar. 1, 2021. The entire content of all of the above-referenced applications is incorporated herein by reference.
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Number | Date | Country | |
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Number | Date | Country | |
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Parent | PCT/CN2022/072821 | Jan 2022 | US |
Child | 18214444 | US |