The present application relates to an engine control apparatus for controlling an internal combustion engine fuelled with a gaseous fuel, and more particularly with a gaseous fuel stored in liquefied form.
Modern automobiles and trucks typically employ several control units to manage the various components associated with an internal combustion engine and the vehicle in general. Typically, there is a base engine control unit for managing the internal combustion engine and a number of additional control units distributed throughout the vehicle for managing off engine components. The trend in modern automobile control design is to employ multiple distributed dedicated controllers that manage specific functions and tasks, and which communicate with the base engine control unit. The base engine control unit is a type of electronic control unit that controls a series of actuators on the engine to ensure the engine is operating within predetermined parameters. A multitude of sensors connected with the base engine control unit supply sensor values that reflect the various operational parameters of the engine.
An additional fuel system control unit is normally added when a vehicle is converted, or adapted to be fuelled with a gaseous fuel such as natural gas. The fuel system control unit comprises a fuel system module responsible for monitoring the pressure and commanding the injection of the gaseous fuel. When the gaseous fuel is stored in liquefied form it is known to employ yet another control unit, a liquefied gaseous fuel control unit. The liquefied gaseous fuel control unit comprises a liquefied gaseous fuel module for monitoring the quantity of gaseous fuel in the storage vessel, managing the pumping of the liquefied gaseous fuel and monitoring the pressure and temperature of vaporized gaseous fuel. Compared to conventional liquid fuel systems and gaseous fuel systems that employ compressed natural gas, a fuel system employing the liquefied gaseous fuel control unit comprises different strategies and controls for managing the gaseous fuel in liquefied form compared to these other systems.
The additional control units typically communicate with the base engine control unit over a J1939 interface, which is the vehicle bus standard used for communication and diagnostics among vehicle components, although other electronic communication buses can be employed.
As used herein a control unit comprises a self-contained electronic controller. An electronic controller can comprise both hardware and software components. The hardware components can comprise digital and/or analog electronic components. As a non-limiting example, an electronic controller can comprise a processor and memories, including one or more permanent memories, such as FLASH, EEPROM and a hard disk, and a temporary memory, such as SRAM and DRAM, the various memories cooperating with the processor to store and execute a program. As used herein, the terms algorithm, module and step refer to an application specific integrated circuit (ASIC), an electronic circuit, a processor (shared, dedicated, or group) and memory that execute one or more software or firmware programs, a combinational logic circuit, and/or other suitable components that provide the described functionality. In preferred embodiments the algorithms, modules and steps herein are part of a control unit.
When converting a vehicle to be fuelled with gaseous fuel, using separate control units is an easier and obvious approach because it minimizes changes to the vehicles existing control unit that might still be used, for example for a bi-fuel vehicle that can be fuelled with either liquid fuel or gaseous fuel. However, separate control units create a packaging and mounting challenge for vehicle system integrators where space under the hood in modern engines is limited. Power and communication harnesses need to be routed to the additional control units presenting other potential points of failure in the engine electrical system. There is an increased burden when developing software for each control unit that must intercommunicate with other control units. Communication protocols must be developed for exchanging and requesting information between these control units. In modern high speed engines there can be time constraints that make inter-control unit communication a potential bottle neck for receiving and/or responding to engine events due to the limited bandwidth between the control units thereby limiting the control bandwidth of the engine and possibly the maximum engine speed. The complexity of software maintenance and deployment is increased in a multi-control unit environment. Multiple releases of software need to be managed separately and independently of each other, and software must be deployed to multiple control units when upgrades are required. When a module in one control unit requires information from another control unit then software modules in both control units require updating.
The state of the art is lacking in techniques for integrating additional control modules in the existing engine control apparatus in engines that have been converted or adapted to be fuelled with an alternative fuel, such as a gaseous fuel.
An improved engine control apparatus comprising an internal combustion engine fuelled with a gaseous fuel stored in liquefied form comprising a control unit programmed with a fuel system module for monitoring gaseous fuel pressure and actuating a fuel injection apparatus for introducing gaseous fuel into a combustion chamber of the internal combustion engine; and a gaseous fuel module for monitoring the quantity of liquefied gaseous fuel remaining in a storage vessel and controlling a pumping apparatus that pumps liquefied gaseous fuel from the storage vessel to a vaporizer; wherein the fuel system control module and the liquefied gaseous fuel control module cooperate to introduce gaseous fuel in the combustion chamber at a predetermined pressure as a function of engine operating conditions. In a preferred embodiment the internal combustion engine apparatus is further fuelled with a liquid fuel, the fuel system control module further monitors and controls liquid fuel pressure and actuates the fuel injection apparatus to introduce liquid fuel into the combustion chamber.
The fuel injection apparatus can introduce gaseous fuel directly into said combustion chamber, or upstream of an intake valve associated with the combustion chamber. The control unit can be further programmed to actuate a positive ignition source. The engine apparatus can further comprise a base engine control unit programmed with a base engine module. The base engine module monitors at least one of inlet manifold temperature, inlet manifold pressure, engine coolant temperature, oil pressure, oil temperature, exhaust gas oxygen concentration, engine speed, engine position and ignition switch position. The base engine module can be programmed to command a throttle valve actuator.
An improved apparatus comprises an internal combustion engine fuelled with a gaseous fuel. The apparatus comprises a liquefied gaseous fuel storage vessel. A liquefied gaseous fuel measuring apparatus provides a signal representative of the quantity of liquefied gaseous fuel remaining in the liquefied gaseous fuel storage vessel. A gaseous fuel pumping apparatus pumps liquefied gaseous fuel from the liquefied gaseous storage vessel. A vaporizer evaporates liquefied gaseous fuel received from the gaseous fuel pumping apparatus. A gaseous fuel pressure sensor generates signals representative of gaseous fuel pressure downstream from the vaporizer. A fuel injection apparatus introduces gaseous fuel received from the vaporizer into a combustion chamber of the internal combustion engine. A control unit is programmed to determine actual gaseous fuel pressure as a function of the signals representative of gaseous fuel pressure; actuate the gaseous fuel pumping apparatus to maintain actual gaseous fuel pressure within a predetermined range of tolerance; actuate the fuel injection apparatus to introduce gaseous fuel into the combustion chamber; and determine an actual quantity of liquefied gaseous fuel remaining in the liquefied gaseous fuel storage vessel as a function of the signals representative of the quantity of liquefied gaseous fuel remaining in the liquefied gaseous fuel storage vessel. In a preferred embodiment, the internal combustion engine is also fuelled with a liquid fuel. The engine apparatus further comprises a liquid fuel storage vessel. A liquid fuel pumping apparatus pumps liquid fuel from the liquid fuel storage vessel. A liquid fuel pressure sensor generating signals representative of liquid fuel pressure downstream from the liquid fuel pumping apparatus. The engine control unit is further programmed to determine liquid fuel pressure as function of the signals representative of liquid fuel pressure; actuate the liquid fuel pumping apparatus to maintain actual liquid fuel pressure within a predetermined range of tolerance; and actuate the fuel injection apparatus to introduce liquid fuel into the combustion chamber.
In a preferred embodiment the signals representative of gaseous fuel pressure are representative of gaseous fuel pressure downstream from a vaporizer, also known as accumulator pressure, and the signals representative of liquid fuel pressure are representative of liquid fuel rail pressure. The liquid fuel can be a pilot fuel. The engine apparatus further comprises a positive ignition source for igniting the gaseous fuel, wherein the control unit is programmed to actuate the positive ignition source. The positive ignition source can be one of a spark igniter, a radio frequency (RF) igniter and a laser igniter. The engine apparatus can further comprise a throttle valve and a throttle valve actuator, wherein the control unit is programmed to actuate the throttle valve actuator. The control unit can be programmed to monitor at least one of inlet manifold temperature, inlet manifold pressure, engine coolant temperature, oil pressure, oil temperature, exhaust gas oxygen concentration, engine speed, engine position and ignition switch position.
An improved engine control apparatus comprises an internal combustion engine fuelled with gaseous fuel. The engine apparatus comprises a control unit programmed to monitor gaseous fuel pressure; control a gaseous fuel pumping apparatus to pump liquefied gaseous fuel; actuate a fuel injection apparatus to introduce gaseous fuel into a combustion chamber of said internal combustion engine; and monitor the quantity of liquefied gaseous fuel remaining in a liquefied gaseous fuel storage vessel. In a preferred embodiment, the internal combustion engine is also fuelled with a liquid fuel. The control unit is further programmed to monitor liquid fuel pressure; control a liquid fuel pumping apparatus to pump liquid fuel; and actuate said fuel injection apparatus to introduce liquid fuel into said combustion chamber. The control unit can be programmed to actuate a positive ignition source. The control unit is programmed to monitor at least one of inlet manifold temperature, inlet manifold pressure, engine coolant temperature, oil pressure, oil temperature, exhaust gas oxygen concentration, engine speed, engine position and ignition switch position. The control unit can be programmed to command a throttle valve actuator.
In the description of the subject engine control apparatus a number of different embodiments are described, and in the figures like parts and components are indicated by like reference numerals and if essentially in the same form and function such parts and components already described may not be described in detail, if at all. In all the figures herein, dashed lines represent piping for fluid flow and the arrows on the dashed lines represents the direction of flow, solid lines with a single arrow represent unidirectional electrical communications, and solid lines with an arrow at each end represent bi-directional communication. The solid lines can represent a single wire or a grouping of wires.
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While particular elements, embodiments and applications of the present invention have been shown and described, it will be understood, that the invention is not limited thereto since modifications can be made by those skilled in the art without departing from the scope of the present disclosure, particularly in light of the foregoing teachings.
Number | Date | Country | Kind |
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2,819,721 | Jun 2013 | CA | national |
Filing Document | Filing Date | Country | Kind |
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PCT/CA2014/050581 | 6/20/2014 | WO | 00 |