This application is based upon and claims the benefit of priority from Japanese Patent Application No. 2023-051060 filed on Mar. 28, 2023, the content of which is incorporated herein by reference.
The present invention relates to an engine control apparatus.
Conventionally, there is known an engine that performs homogenous charge compression ignition (HCCI) combustion in which an air-fuel mixture of fuel and air is compressed and self-ignited. For example, in an engine described in JP 2019-105227 A, gasoline fuel is injected into a combustion chamber from an injector during an intake stroke or a compression stroke, and the injected gasoline fuel is mixed with air introduced into the combustion chamber and then self-ignited in the vicinity of a compression top dead center. Further, at the time of cold start of the engine, ignition assist of the air-fuel mixture by the ignition plug is performed.
However, in the device described in JP 2019-105227 A, gasoline fuel having low ignitability is used. For this reason, even if the air-fuel mixture is ignited by the ignition plug, there is a possibility that flame cannot sufficiently grow and misfire occurs at the time of the cold start.
An aspect of the present invention is an engine control apparatus, including: an engine including an injector configured to inject fuel into a combustion chamber and an ignition plug configured to ignite air-fuel mixture of the fuel and air in the combustion chamber; a temperature sensor configured to detect a temperature of the engine; and a controller configured to control the injector based on the temperature detected by the temperature sensor. The fuel injected by the injector is at least one of gasoline fuel and reformed fuel obtained by reforming a part of the gasoline fuel into peroxide. The controller controls the injector so as to inject the gasoline fuel at a first target injection timing when the temperature detected by the temperature sensor exceeds a predetermined temperature at a starting of the engine, and controls the injector so as to inject the reformed fuel at a second target injection timing retarded from the first target injection timing when the temperature detected by the temperature sensor is equal to or lower than the predetermined temperature.
The objects, features, and advantages of the present invention will become clearer from the following description of embodiments in relation to the attached drawings, in which:
Hereinafter, an embodiment of the present invention will be described with reference to
Normal octane gasoline fuel has low ignitability, and even if an air-fuel mixture is ignited by an ignition plug, there is a possibility that flame cannot sufficiently grow and misfire occurs at the time of the cold start. Therefore, in the present embodiment, the engine control apparatus is configured as follows so that the startability at the time of the cold start can be improved by using reformed fuel in which a part of the gasoline fuel is reformed into a peroxide as necessary.
In each cylinder 2, a piston 9 is disposed slidably within the cylinder 2, and a combustion chamber 10 is provided facing the piston 9. A throttle valve 12 is provided in an intake passage 11 communicating with the combustion chamber 10 through the intake port 5. The throttle valve 12 includes, for example, a butterfly valve, and the amount of air (intake amount) sucked into the combustion chamber 10 is adjusted by the throttle valve 12. An opening (throttle opening) of the throttle valve 12 is controlled by an electronic control unit (ECU) 50 (
An injector 13 and an ignition plug 14 are attached to the cylinder head 4 so as to face the combustion chamber 10. The injector 13 is configured as a cylinder injection type fuel injection valve, and injects fuel into the combustion chamber 10. The ignition plug 14 generates a spark by electric energy and ignites the air-fuel mixture in the combustion chamber 10. The fuel injection timing (valve opening timing) of the injector 13, the fuel injection amount (valve opening time), the ignition timing of the ignition plug 14, and on/off of ignition by the ignition plug 14 are controlled by the ECU 50 (
When the intake port 5 is opened, the exhaust port 6 is closed, and the piston 9 descends, air (fresh air) is sucked into the combustion chamber 10 from the intake port 5 (intake stroke). When the intake port 5 and the exhaust port 6 are closed and the piston 9 ascends, the air or air-fuel mixture in the combustion chamber 10 is compressed, and the pressure in the combustion chamber 10 gradually increases (compression stroke).
In the spark ignition type engine, fuel is injected from the injector 13 into the combustion chamber 10 in the intake stroke or the compression stroke, the air-fuel mixture is ignited by the ignition plug 14 in the vicinity of a compression top dead center (TDC), and the fuel in the combustion chamber 10 is combusted by the flame propagation. Such combustion is hereinafter referred to as spark ignition (SI) combustion.
In the homogenous charge compression ignition type engine, the fuel is injected from the injector 13 into the combustion chamber 10 in the intake stroke or the compression stroke, and when the temperature rises by compressing the air-fuel mixture in the combustion chamber 10, the fuel is combusted by self-ignition in the vicinity of the compression top dead center (TDC). Such combustion is hereinafter referred to as homogenous charge compression ignition (HCCI) combustion.
In a case of performing the HCCI combustion, the air-fuel mixture is ignited by the ignition plug 14 in the vicinity of the compression top dead center (TDC) at the time of the cold start, a part of the fuel in the combustion chamber 10 is combusted by the flame propagation, and the remaining fuel is combusted by self-ignition in the combustion chamber 10 having a high temperature by the combustion. Such combustion is hereinafter referred to as spark assist homogeneous charge compression ignition (SAHCCI) combustion.
When the fuel is combusted in the combustion chamber 10, the pressure in the combustion chamber 10 rapidly rises, and the piston 9 descends (expansion stroke). When the intake port 5 is closed, the exhaust port 6 is opened, and the piston 9 ascends, air (exhaust air) in the combustion chamber 10 is discharged from the exhaust port 6 (exhaust stroke). When the piston 9 reciprocates along the inner wall of the cylinder 2, a crank shaft 18 rotates via a connecting rod 17. The crank shaft 18 of the engine 1 is also provided with a crank angle sensor 19 that detects a rotation angle (crank angle) of the crank shaft 18. A signal indicating a detection result by the crank angle sensor 19 is transmitted to the ECU 50 (
When the oxidation reaction proceeds, the peroxide concentration increases, and when the oxidation reaction further proceeds, the peroxide is decomposed into oxides such as alcohol, aldehyde, and ketone, and the peroxide concentration decreases and the oxide concentration increases. In order to increase the peroxide concentration in the fuel and improve the ignitability of the fuel, it is necessary to adjust the degree of progress of the oxidation reaction within an appropriate range. Specifically, it is necessary to adjust the peroxide concentration in reformed fuel obtained by oxidatively reforming a part of gasoline fuel to a predetermined concentration or more so that the octane number of the reformed fuel becomes a predetermined value or less.
A liquid phase of the fuel tank 21 and an inlet of the reformer 22 are connected via a pipe 25, and the gasoline fuel stored in the fuel tank 21 is supplied to the reformer 22 through the pipe 25 by an electric pump 26 provided in the pipe 25. The operation of the electric pump 26 is controlled by the ECU 50 (
The reformer 22 is filled with a catalyst such as NHPI. The reformer 22 is provided with a heater 27 that adjusts the temperature of the reformer 22, and oxidatively reforms a part of gasoline fuel supplied from the fuel tank 21 into a peroxide at a reforming rate according to the temperature. The reformed fuel after the oxidative reforming includes a peroxide such as a cumene hydroperoxide in a ratio according to the reforming rate. The operation of the heater 27 is controlled by the ECU 50 (
An outlet of the reformer 22 and the reformed fuel tank 23 are connected via a pipe 28. The reformed fuel reformed by the reformer 22 is supplied to the reformed fuel tank 23 through the pipe 28. A condenser 29 is provided in the pipe 28 between the reformer 22 and the reformed fuel tank 23. The reformed gaseous fuel is condensed by the condenser 29 and stored as a liquid in the reformed fuel tank 23. The reformed fuel tank 23 is provided with, for example, a capacitance type concentration sensor 23a, and the concentration sensor 23a detects the peroxide concentration C1 of the reformed fuel stored as a liquid in the reformed fuel tank 23. A signal indicating a detection result by the concentration sensor 23a is transmitted to the ECU 50 (
The liquid phase of the fuel tank 21 is further connected to the mixer 24 via a pipe 30. The gasoline fuel stored in the fuel tank 21 is supplied to the mixer 24 through the pipe 30 by an electric pump 31 provided in the pipe 30. The liquid phase of the reformed fuel tank 23 is connected to the mixer 24 via a pipe 32. The reformed fuel stored in the reformed fuel tank 23 is supplied to the mixer 24 through the pipe 32 by an electric pump 33 provided in the pipe 32. The operations of the electric pumps 31 and 33 are controlled by the ECU 50 (
The water temperature sensor 15, the outside air temperature sensor 16, the crank angle sensor 19, and the concentration sensors 23a and 24a are electrically connected to the ECU 50, and signals from the respective sensors are input to the ECU 50. Further, actuators of the throttle valve 12, the injector 13, the ignition plug 14, the electric pumps 26, 31, and 33, and the heater 27 are electrically connected to the ECU 50, and a control signal is transmitted from the ECU 50 to each actuator.
The ECU 50 controls the opening of the throttle valve 12, the fuel injection timing and the fuel injection amount of the injector 13, the ignition timing of the ignition plug 14, on and off of ignition by the ignition plug 14, and the like according to the operating conditions of the engine 1 such as the engine speed and the required torque. The target opening of the throttle valve 12, the target fuel injection timing and the target fuel injection amount of the injector 13, the target ignition timing of the ignition plug 14, and the like are determined in advance according to the operating conditions of the engine 1, and are stored in the storage unit 52 of the ECU 50 as a characteristic map and the like. The ECU 50 controls the electric pump 26 and the heater 27 such that the peroxide concentration C1 of the reformed fuel detected by the concentration sensor 23a is equal to or more than a predetermined concentration corresponding to a predetermined octane number. As a result, the reformed fuel having the peroxide concentration C1 equal to or more than the predetermined concentration and the octane number equal to or less than the predetermined value is stored in the reformed fuel tank 23.
On the other hand, in the case of the compression stroke injection, a rapid temperature rise due to ignition was observed in the vicinity of the compression top dead center (TDC) in the reformed fuel. In addition, it was confirmed that, in both the case of the intake stroke injection and the case of the compression stroke injection, heat generation was observed in the vicinity of the compression top dead center (TDC), and the low-temperature oxidation reaction proceeded. In addition, it was confirmed that, in the case of the compression stroke injection, a rapid increase in the heat generation rate was observed in the vicinity of the compression top dead center (TDC), and the combustion reaction started in addition to the low-temperature oxidation reaction.
When the engine 1 starts, the ECU 50 determines whether or not the cold start is performed based on the water temperature Tw detected by the water temperature sensor 15 and the outside air temperature Ta detected by the outside air temperature sensor 16. More specifically, when the water temperature Tw is equal to or lower than a first predetermined water temperature Tw1 and the outside air temperature Ta is equal to or lower than a predetermined outside air temperature Ta1, it is determined that the cold start is performed, and when the water temperature Tw exceeds the first predetermined water temperature Tw1 or the outside air temperature Ta exceeds the predetermined outside air temperature Ta1, it is determined that the normal start is performed. The first predetermined water temperature Tw1 is the water temperature Tw at the time of the cold start, and the predetermined outside air temperature Ta1 is the outside air temperature Ta at the time of the cold start.
When it is determined that the normal start is performed, the ECU 50 controls the electric pumps 31 and 33 and the injector 13 so as to inject the gasoline fuel at normal target injection timing (hereinafter, referred to as first target injection timing). More specifically, the electric pump 33 is turned off, the electric pump 31 is turned on, the gasoline fuel stored in the fuel tank 21 is guided to the injector 13 as it is, and the injector 13 is controlled to inject the gasoline fuel at the first target injection timing.
When it is determined that the cold start is performed, the ECU 50 controls the electric pumps 31 and 33 and the injector 13 so as to inject the reformed fuel at second target injection timing retarded from the first target injection timing. More specifically, the electric pump 31 is turned off, the electric pump 33 is turned on, the reformed fuel stored in the reformed fuel tank 23 is guided to the injector 13, and the injector 13 is controlled to inject the gasoline fuel at the second target injection timing. When the remaining amount of the reformed fuel stored in the reformed fuel tank 23 is insufficient, the electric pump 31 may be turned on in addition to the electric pump 33 to guide the mixed fuel of the gasoline fuel and the reformed fuel to the injector 13.
In the engine 1 that uses the gasoline fuel at the time of normal operating, the injection timing is retarded from that in normal start at the time of the cold start, and the reformed fuel having high ignitability is injected into the combustion chamber 10 in which the intake air is compressed and the temperature becomes relatively high, so that the startability can be improved.
In a case where the engine 1 is configured by the homogenous charge compression ignition type engine, when it is determined that the cold start is performed, the ECU 50 controls the ignition plug 14 so as to ignite the air-fuel mixture of the reformed fuel and the air in the combustion chamber 10 in addition to the supply of the reformed fuel and the retard of the injection timing described above. That is, the engine 1 is controlled to perform the SAHCCI combustion.
After the supply of the reformed fuel, the retard of the injection timing, and the execution of the SAHCCI combustion described above, the ECU 50 determines whether or not the ignition by the ignition plug 14 has succeeded in a predetermined number of combustion cycles based on, for example, the variation of the crank angle detected by the crank angle sensor 19. When it is determined that the ignition has succeeded in the predetermined number of combustion cycles and the engine 1 has been reliably started, the ECU 50 controls the electric pumps 31 and 33 and the injector 13 so as to terminate the supply of the reformed fuel and the retard of the injection timing and inject the gasoline fuel at the first target injection timing. After the engine 1 is reliably started, by switching to gasoline fuel injection at normal ignition timing, it is possible to improve thermal efficiency of the engine 1.
In a case where the engine 1 is configured by the homogenous charge compression ignition type engine, the ECU 50 controls the ignition plug 14 so as to stop ignition under a condition that the water temperature Tw exceeds a second predetermined water temperature Tw2 higher than the first predetermined water temperature Tw1. In a state where the water temperature Tw exceeds the second predetermined water temperature Tw2 and the cylinder internal temperature exceeds the predetermined temperature, when the SAHCCI combustion involving ignition is continued, there is a high possibility that knocking occurs. The second predetermined water temperature Tw2 is the water temperature Tw corresponding to a predetermined cylinder internal temperature at which the possibility of knocking increases. When the water temperature Tw exceeds the second predetermined water temperature Tw2, the ignition is ended, and the combustion mode is switched from the SAHCCI combustion to the HCCI combustion with high thermal efficiency, so that the possibility of knocking can be reduced, and the thermal efficiency of the engine 1 can be further improved.
In S2, the electric pumps 31 and 33 and the injector 13 are controlled so as to inject the reformed fuel at the second target injection timing. Next, in S3, it is determined whether or not the ignition by the ignition plug 14 has succeeded in a predetermined number of combustion cycles. When the determination result is NO in S3, the process returns to S2 to continue the supply of the reformed fuel and the retard of the injection timing. When the determination result is YES in S3, the process proceeds to S4. In S4, the electric pumps 31 and 33 and the injector 13 are controlled so as to inject the gasoline fuel at the first target injection timing.
In S11, the electric pumps 31 and 33 and the injector 13 are controlled to inject the reformed fuel at the second target injection timing, and the ignition plug 14 is controlled to ignite the air-fuel mixture of the reformed fuel and the air in the combustion chamber 10. That is, the engine 1 is controlled to perform the SAHCCI combustion by the reformed fuel. Next, in S12, it is determined whether or not the ignition by the ignition plug 14 has succeeded in a predetermined number of combustion cycles. When the determination result is NO in S12, the process returns to S11 to continue the SAHCCI combustion by the reformed fuel. When the determination result is YES in S12, the process proceeds to S13.
In S13, the electric pumps 31 and 33 and the injector 13 are controlled to inject the gasoline fuel at the first target injection timing, and the ignition plug 14 is controlled to ignite the air-fuel mixture of the gasoline fuel and the air in the combustion chamber 10. That is, the engine 1 is controlled to perform the SAHCCI combustion by the gasoline fuel. Next, in S14, it is determined whether or not the water temperature Tw exceeds the second predetermined water temperature Tw2. When the determination result is NO in S14, the process returns to S13 to continue the SAHCCI combustion by the gasoline fuel. When the determination result is YES in S14, the process proceeds to S15, and the engine 1 (ignition plug 14) is controlled to stop the ignition and switch the combustion mode from the SAHCCI combustion by the gasoline fuel to the HCCI combustion by the gasoline fuel.
According to the present embodiment, the following functions and effects can be achieved.
(1) The apparatus 100 includes the engine 1 having the injector 13 that injects fuel into the combustion chamber 10 and the ignition plug 14 that ignites the air-fuel mixture of the fuel and the air in the combustion chamber 10, the water temperature sensor 15 that detects the water temperature Tw of the engine 1, and the ECU 50 that controls the injector 13 based on the water temperature Tw detected by the water temperature sensor 15 (
The ECU 50 controls the injector 13 so as to inject the gasoline fuel at the first target injection timing when the water temperature Tw detected by the water temperature sensor 15 exceeds the first predetermined water temperature Tw1 at the time of starting the engine 1, and controls the injector 13 so as to inject the reformed fuel at the second target injection timing retarded from the first target injection timing when the water temperature Tw detected by the water temperature sensor 15 is equal to or lower than the first predetermined water temperature Tw1 (S1, S2, and S4 in
(2) The engine 1 is a spark ignition type engine, and the first predetermined water temperature Tw1 is the water temperature Tw at the time of the cold start of the engine 1. The ECU 50 controls the injector 13 so as to inject the reformed fuel at the second target injection timing, and then controls the injector 13 so as to inject the gasoline fuel at the first target injection timing when ignition by the ignition plug 14 succeeds in a predetermined number of combustion cycles (S3 and S4 in
(3) The engine 1 is a homogenous charge compression ignition type engine. When the water temperature Tw detected by the water temperature sensor 15 is equal to or lower than the first predetermined water temperature Tw1, the ECU 50 controls the ignition plug 14 so as to ignite the air-fuel mixture of the reformed fuel and the air in the combustion chamber 10 (S10 and S11 in
(4) The first predetermined water temperature Tw1 is the water temperature Tw at the time of the cold start of the engine 1. The ECU 50 controls the injector 13 so as to inject the reformed fuel at the second target injection timing and controls the ignition plug 14 so as to ignite the air-fuel mixture of the reformed fuel and the air in the combustion chamber 10. Then, when the ignition by the ignition plug 14 succeeds in a predetermined number of combustion cycles, the ECU 50 controls the injector 13 so as to inject the gasoline fuel at the first target injection timing and controls the ignition plug 14 so as to ignite the air-fuel mixture of the gasoline fuel and the air in the combustion chamber 10 (S11 to S13 in
(5) When the ignition by the ignition plug 14 succeeds in a predetermined number of combustion cycles, the ECU 50 controls the ignition plug 14 so as to stop the ignition under a condition that the water temperature Tw detected by the water temperature sensor 15 exceeds the second predetermined water temperature Tw2 higher than the first predetermined water temperature Tw1 (S14 and S15 in
In the above embodiment, the case where the engine 1 is the spark ignition type engine and the case where the engine 1 is the homogenous charge compression ignition type engine have been described, but the engine having the injector and the ignition plug is not limited thereto. For example, a plurality of combustion modes including the SI combustion and the HCCI combustion may be switched according to operating conditions.
In the above embodiment, the internal configuration of the engine 1 has been exemplified in
In the above embodiment, the example in which the reformed fuel reformed on board by the reformer 22 mounted on the vehicle is used has been described, but the reformed fuel obtained by reforming a part of the gasoline fuel into the peroxide is not limited thereto. For example, the reformed fuel may be a reformed fuel manufactured in advance and stored in an in-vehicle fuel tank.
In the above embodiment, the example in which the reformed fuel is stored in the reformed fuel tank 23, and the ECU 50 controls the electric pump 33 and the injector 13 and supplies the reformed fuel to the engine 1 has been described with reference to
In the above embodiment, the example in which the mixer 24 for mixing the gasoline fuel and the reformed fuel is provided has been described with reference to
In the above embodiment, the example of determining whether or not the cold start is performed based on the water temperature Tw and the outside air temperature Ta has been described with reference to
The above embodiment can be combined as desired with one or more of the aforesaid modifications. The modifications can also be combined with one another.
According to the present invention, it becomes possible to improve startability at the time of cold start of the engine.
Above, while the present invention has been described with reference to the preferred embodiments thereof, it will be understood, by those skilled in the art, that various changes and modifications may be made thereto without departing from the scope of the appended claims.
Number | Date | Country | Kind |
---|---|---|---|
2023-051060 | Mar 2023 | JP | national |
Number | Name | Date | Kind |
---|---|---|---|
7017530 | Hashimoto | Mar 2006 | B2 |
7360509 | Hashimoto | Apr 2008 | B2 |
20060185625 | Hashimoto | Aug 2006 | A1 |
20220235728 | Hashimoto | Jul 2022 | A1 |
20220235729 | Hashimoto | Jul 2022 | A1 |
Number | Date | Country |
---|---|---|
2019105227 | Jun 2019 | JP |