Patent Application
20150240740
This application incorporates by references the subject matter of Application No. 2014-033890 filed in Japan on Feb. 25, 2014 on which a priority claim is based under 35 U.S.C. §119(a).
The present invention relates to an engine controlling apparatus for controlling the volume of fuel injected from a cylinder injection valve into a cylinder and the volume of fuel injected from a port injection valve into an intake port in an engine.
Some traditional internal combustion engines have two parallel fuel injection modes, i.e., a cylinder injection mode, also called “direct injection mode”, and a port injection mode. In other words, the engines use either one or both of cylinder injection valves for injecting fuel into cylinders and port injection valves for injecting fuel into intake ports of the cylinders depending on the operational states of the engines. Various techniques have been suggested for such engines to select a fuel injection mode depending on the loads on the engines and control the timings of injection of fuel.
The fuel injected from the port injection valves partially adheres to the surfaces of intake valves and the walls of the intake ports in the form of liquid layers. The liquidly-layered fuel gradually evaporates depending on the temperatures and pressures of the intake ports and slowly enters the cylinders. Unfortunately, the vaporization of the adhering fuel may take a long time at low temperatures of the intake ports, for example, as in the cold start of the engines. This phenomenon reduces the volumes of fuel introduced into the cylinders, resulting in leaner air-fuel ratios than intended.
A technique suggested to solve this problem is a combination of estimation of the volume of fuel adhering on the wall of an intake port and determination of the volume of fuel injection based on the estimated volume. For example, the technique involves the calculation of the volume of the fuel adhering on the intake-port wall on the basis of the load on the engine, and the correction of the volumes of port injection and cylinder injection on the basis of the calculated volume. An increase in the port injected volume on the basis of the volume of the fuel adhering on the wall leads to a proper ratio of the port injection to the cylinder injection and an optimum air-fuel ratio. If it is advisable to correct the volume of the fuel injected from a port injection valve to a value exceeding the maximum volume, the cylinder injected volume may also be increased to optimize the air-fuel ratio (e.g., refer to Japanese Patent No. 4449706).
In general, the cylinder injection receives fuel injected at a higher pressure than that in the port injection. The fuel is thus readily atomized in the cylinder and hardly adheres on the wall of the cylinder and the top surface of a piston. Unfortunately, the fuel injected from the cylinder injection valve may partially adhere on the inner surface of a combustion chamber in the cylinder in the form of a liquid layer. It is thus difficult to appropriately control the air-fuel ratio without consideration of the effects of fuel adhering on both the port and the cylinder.
In specific, a typical engine having two parallel fuel injection modes, i.e., cylinder injection and port injection modes, selects any one or a combination of these fuel injection modes depending on the operational state of the engine. Accordingly, in a transitional operational state occurring on the switching of fuel injection modes (e.g., immediately after the switching from the cylinder injection to the port injection), the required volume of cylinder injection may fall below the volume of fuel evaporated from the cylinder. In this case, the difference of the required volume of cylinder injection from the volume of fuel evaporated from the cylinder is subtracted from the port injected volume to prevent the state (rich state) of the cylinder containing excess fuel in the current operational state of the engine.
The cylinder injection is more responsive than the port injection and can lead to ready control of the air-fuel ratio. Unfortunately, the adhesion of fuel on the cylinder varies the fuel level in the cylinder and may cancel the advantage of the cylinder injection. For example, in the operational state of the engine that requires the precise control of the air-fuel ratio, the fuel adhering on the cylinder may impair the proper response of the air-fuel ratio. The air-fuel ratio is thus controlled in view of the effects of the fuel adhering on the cylinder to improve the response and the control of the air-fuel ratio.
An object of the invention, which has been accomplished to solve the above problems, is to provide an engine controlling apparatus with ready control of the air-fuel ratio in an engine running in both cylinder injection and port injection modes. Another object of the invention is to provide advantageous effects that are derived from the individual features described in the Description of Embodiment below but not from conventional techniques.
(1) An engine controlling apparatus disclosed herein includes an adhesion volume calculator to calculate a cylinder adhesion volume of fuel adhering to a cylinder, the fuel being injected from a cylinder injection valve of an engine, and a port adhesion volume of fuel adhering to an intake port of the cylinder, the fuel being injected from a port injection valve of the engine; and a controller to control a cylinder injected volume of the fuel injected from the cylinder injection valve into the cylinder and a port injected volume of the fuel injected from the port injection valve into the intake port, based on both the cylinder adhesion volume and the port adhesion volume.
For example, the cylinder injected volume is controlled in view of not only the cylinder adhesion volume but also the port adhesion volume. The port injected volume is also controlled in view of not only the port adhesion volume but also the cylinder adhesion volume.
(2) The engine controlling apparatus preferably further includes an evaporation volume calculator to calculate a cylinder evaporated volume of fuel evaporated from the fuel adhering on the cylinder and a port evaporated volume of fuel evaporated from the fuel adhering on the intake port. In this case, the controller preferably controls the cylinder injected volume and the port injected volume, based on both the cylinder evaporated volume and the port evaporated volume.
The cylinder evaporated volume is preferably calculated from the evaporation rate in the cylinder and the cylinder adhesion volume. The port evaporated volume is preferably calculated from the evaporation rate in the port and the port adhesion volume. The evaporation rates in the cylinder and the port can be determined based on, for example, the temperature of coolant for the engine, the temperatures of cylinders, and/or the ambient temperature. Alternatively, the evaporation rates in the cylinder and the port may be determined in view of the intake pressure, the atmospheric pressure, the number of revolutions of the engine, and/or the load on the engine.
(3) The engine controlling apparatus preferably further includes a required volume calculator to calculate a required port-injected volume of fuel required to be injected from the port injection valve and a required cylinder-injected volume of fuel required to be injected from the cylinder injection valve. In this case, the controller preferably controls the port injected volume based on the difference calculated through subtraction of the cylinder evaporated volume from the required port-injected volume. The required port-injected volume and the required cylinder-injected volume can be determined based on, for example, the number of revolutions of the engine and/or the load on the engine.
(4) Preferably, if the cylinder evaporated volume is equal to or larger than the required cylinder-injected volume, the controller adjusts the port injected volume to a volume calculated through subtraction of the port evaporated volume and the difference between the required cylinder-injected volume and the cylinder evaporated volume from the required port-injected volume and adjust the cylinder injected volume to zero.
(5) Preferably, if the cylinder evaporated volume is smaller than the required cylinder-injected volume, the controller adjusts the port injected volume to the difference calculated through subtraction of the port evaporated volume from the required port-injected volume and adjust the cylinder injected volume to the difference calculated through subtraction of the cylinder evaporated volume from the required cylinder-injected volume.
(6) The controller preferably controls the cylinder injected volume based on the difference calculated through subtraction of the port evaporated volume from the required cylinder-injected volume.
(7) Preferably, if the port evaporated volume is equal to or larger than the required port-injected volume, the controller adjusts the cylinder injected volume to a volume calculated through subtraction of the cylinder evaporated volume and the difference between the required port-injected volume and the port evaporated volume from the required cylinder-injected volume and adjust the port injected volume to zero.
(8) Preferably, if the port evaporated volume is smaller than the required port-injected volume, the controller adjusts the cylinder injected volume to the difference calculated through subtraction of the cylinder evaporated volume from the required cylinder-injected volume and adjust the port injected volume to the difference calculated through subtraction of the port evaporated volume from the required port-injected volume.
(9) The engine controlling apparatus preferably further includes an injection ratio determiner to determine the injection ratio between the cylinder injection and the port injection. In this case, the cylinder injected volume and the port injected volume is preferably determined based on the injection ratio.
The engine controlling apparatus calculates the cylinder adhesion volumes and the port adhesion volumes, and controls the volumes of fuel injected from the cylinder injection valve and the port injection valve based on the calculated volumes. The engine controlling apparatus thus can optimize the volume of fuel to be combusted in the cylinder under precise control of the air-fuel ratio.
The nature of this invention, as well as other objects and advantages thereof, will be explained in the following with reference to the accompanying drawings, in which like reference characters designate the same or similar parts throughout the figures and wherein:
An engine controlling apparatus according to embodiments will now be described with reference to the accompanying drawings. The embodiments are mere illustrative examples and do not intend to exclude application of various modifications or techniques that are not described in the embodiments. The individual features of the embodiments may be modified in various manners without departing from the gist and/or selectively employed as necessary or properly combined with one another.
An engine controlling apparatus according to the present embodiment is applied to an on-board gasoline engine 10 (hereinafter referred to simply as “engine 10”) illustrated in
The cylinder injection valve 21 directly injects the fuel into a combustion chamber 12, whereas the port injection valve 22 injects the fuel into an intake port 13. The other cylinders (not shown) in the engine 10 each also provided with these two injectors. The volumes and timings of the fuel injection from the injection valves 21 and 22 are controlled by an engine controlling apparatus 1. For example, the engine controlling apparatus 1 transmits control pulse signals to the injection valve 21 or 22, and the injection valve 21 or 22 is opened for a period corresponding to the width of the signals. The fuel injected volume thus reflects the width of control pulse signals (driving pulse width) and the injection timing reflects the transmission time of control pulse signals.
The cylinder injection valve 21 is connected to a high-pressure pump 24 through a high-pressure fuel path 23, such as a common rail or a delivery pipe. The high-pressure fuel path 23 stores fuel pressurized in the high-pressure pump 24. The cylinder injection valve 21 is thus supplied with fuel at a higher pressure than that in the port injection valve 22. The cylinder injection valves 21 of the respective cylinders 11 receive fuel at substantially the same high pressure from the high-pressure fuel path 23. An increase in the pressure of fuel injected from the cylinder injection valve 21 causes a reduction in the diameter of the valve exit. This control can enhance the dispersion of fuel and promote atomization of fuel.
The port injection valve 22 is connected to a low-pressure pump 26 through a low-pressure fuel path 25.
The high-pressure pump 24 and the low-pressure pump 26 both are mechanical or electrical pumps with variable flow rates for pumping fuel. The pumps 24 and 26 are driven by the engine 10 or a motor to pump the fuel from a fuel tank to the fuel paths 23 and 25, respectively. The volumes and pressures of the fuel from the pumps 24 and 26 are controlled by the engine controlling apparatus 1.
The vehicle includes an accelerator position sensor 31 for detecting the position of a pressed accelerator pedal (accelerator position AP [%]), and an ambient temperature sensor 32 for detecting the ambient temperature TA, at any position in the vehicle. The accelerator position AP corresponds to a driver request for acceleration or start, i.e., is correlated with the load P on the engine 10 (required output for the engine 10).
The engine 10 is provided with a water jacket or a circulation path for engine coolant, which includes a coolant temperature sensor 33 to detect the temperature of the engine coolant (coolant temperature TW) at an appropriate position. The coolant temperature TW reflects the temperature of the engine 10. In specific, a low temperature of the engine 10 indicates a low coolant temperature TW, whereas a high temperature of the engine 10 indicates a high coolant temperature TW. The coolant temperature TW and the ambient temperature TA are parameters that affect the evaporation rates of the fuel in the intake port 13 and the cylinder 11.
The engine 10 further includes an engine revolution sensor 34 for detecting a parameter corresponding to the number Ne of engine revolutions (hereinafter also referred to as “the number Ne of revolutions”) in the vicinity of a crankshaft. According to the embodiment, the fuel injection mode is determined with reference to the accelerator position AP and the number Ne of revolutions of the engine 10. The information detected by the sensors 31 to 34 is transmitted to the engine controlling apparatus 1.
The engine 10 may further include a sensor for detecting the flow rate Q of intake air passing through a throttle valve and/or a sensor for detecting the intake pressure PIM (e.g., intake manifold pressure), which are not shown in
The engine controlling apparatus (engine electronic control unit) 1 is provided to a vehicle including the engine 10. The engine controlling apparatus 1 is composed of, for example, an electronic device composed of a microprocessor, such as a central processing unit (CPU) or a micro processing unit (MPU), a read only memory (ROM), and a random access memory (RAM) that are integrated. The engine controlling apparatus 1 is connected to a communication line of a network provided in the vehicle. The in-vehicle network includes various known electronic controllers, such as a brake controller, a transmission controller, a vehicle stabilizer, an air conditioner, and an electrical device controller, which are connected for mutual communication.
The central processing unit 41 is a processor including a control unit (control circuit), an arithmetic unit (arithmetic circuit), and a cache memory (register), and includes the CPU or MPU, for example. The main storage unit 42 stores programs and working data, and includes the RAM and ROM, for example. The auxiliary storage unit 43 stores programs and data to be stored for longer periods than those in the main storage unit 42, and includes the ROM in the microprocessor and memories, such as a flash memory, a hard disk drive (HDD), and a solid state drive (SSD), for example.
The interface unit 44 mediates the input and output (Input/Output; I/O) between the engine controlling apparatus 1 and its outside. For example, the engine controlling apparatus 1 is connected to the in-vehicle network via the interface unit 44, or directly connected to the sensors 31 to 34. The engine controlling apparatus 1 transmits and receives information to and from the sensors 31 to 34 in the vehicle and an external control system via the interface unit 44.
The engine controlling apparatus 1 comprehensively controls various systems, such as an ignition system, a fuel injection system, an intake and exhaust system, and a valve system, on the engine 10. The engine controlling apparatus 1 controls the volumes of air and fuel supplied to the respective cylinders 11 of the engine 10 and the timing of ignition in the cylinders 11. Specific targets to be controlled by the engine controlling apparatus 1 include the volumes and timings of fuel injection from the cylinder injection valve 21 and the port injection valve 22, the ignition timing of a spark plug 19, the valve lifts and valve timings of the intake valve 15 and the exhaust valve 18, and the opening of the throttle valve.
The following explanation of the embodiment focuses on an injection mode control for selecting a fuel injection mode, such as a cylinder injection or port injection mode, and an injected volume control for controlling the volumes of fuel injected from the cylinder injection valve 21 and the port injection valve 22. These controls are recorded in the auxiliary storage unit 43 or a removable medium, for example, in the form of application programs. The programs are loaded in a memory space of the main storage unit 42 and are executed by the central processing unit 41.
The injection mode control selects an appropriate fuel injection mode, such as a cylinder injection or port injection mode, depending on the operational state of the engine 10, the load P on the engine 10, and/or required output for the engine 10. The injection mode control selects either an “MPI mode” involving the port injection alone, a “DI mode” involving the cylinder injection alone, or a “DI+MPI mode” involving both the port injection and cylinder injection, based on, for example, the number Ne of revolutions of the engine 10, the load P on the engine 10, the air volume, the charging efficiency Ec (e.g., desirable charging efficiency or actual charging efficiency), the accelerator position AP, and/or the coolant temperature TW. These fuel injection modes are appropriately switched depending on the operational state of the engine 10 and the running state of the vehicle.
The injected volume control adjusts the volumes of fuel injected from the cylinder injection valve 21 and the port injection valve 22 in view of the volumes of the fuel adhering to both the intake port 13 and the combustion chamber 12 and the volumes of evaporation from the adhering fuel. The control determines the states of adhesion and evaporation of the fuel injected from the cylinder injection valve 21 and the states of adhesion and evaporation of the fuel injected from the port injection valve 22.
The volume of the fuel adhering to the intake port 13 is hereinafter referred to as “port adhesion volume.” The port adhesion volume indicates the total volume of the fuel spattered on the inner wall of the intake port 13 (wall portion) and on the surface of the intake valve 15 adjacent to the intake port 13 (valve portion). The volume of evaporation from the fuel adhering on the intake port 13 is referred to as “port evaporated volume.” The port evaporated volume indicates the total volume of the fuel evaporated from the inner wall of the intake port 13 and from the intake valve 15. In the same manner, the volume of the fuel adhering to the combustion chamber 12 is referred to as “cylinder adhesion volume,” and the volume of evaporation from the fuel adhered to the combustion chamber 12 is referred to as “cylinder evaporated volume.”
The port adhesion volume and the port evaporated volume are referenced in not only the control on the volume of the fuel injected from the port injection valve 22 but also the control on the volume of the fuel injected from the cylinder injection valve 21. This configuration can control the volume of fuel based on the port evaporated volume without the effects of the evaporation of fuel occurring after the stop of the port injection. In the same manner, the cylinder adhesion volume and the cylinder evaporated volume are also referenced in the control on the volume of the fuel injected from the port injection valve 22. This configuration can control the volume of the fuel based on the cylinder evaporated volume during the standby mode of the cylinder injection.
With reference to
The fuel injected from the port injection valve 22 is partially adhering on the inner wall of the intake port 13 and the surface of the intake valve 15. The port adhesion volume is expressed in (RV(n)+RW(n)), where RW(n) represents the volume of the fuel adhering on the inner wall of the intake port 13 and RV(n) represents the volume of the fuel adhering on the intake valve 15. The port injected volume FMPI(n) from the port injection valve 22 is equal to the sum of α×FMPI(n), RV(n), and RW(n).
The evaporation rate of the fuel adhering on the inner wall of the intake port 13 during a single cycle until the subsequent fuel injection is referred to as “wall evaporation rate Y.” The evaporation rate of the fuel adhering on the intake valve 15 during a single cycle until the subsequent fuel injection is referred to as “valve evaporation rate X.” With reference to
With reference to
With reference to
The fuel injected from the cylinder injection valve 21 is partially adhering on the cylinder. The volume FDI(n) of the fuel injected from the cylinder injection valve 21 is equal to the sum of αDI×FDI(n) and RC(n), where RC(n) represents the volume (cylinder adhesion volume) of the fuel adhering on the cylinder.
The evaporation rate of the fuel adhering on the cylinder during a single cycle until the subsequent fuel injection is referred to as “cylinder evaporation rate Z.” With reference to
With reference to
The mode determiner (injection ratio determiner) 2 calculates the load P on the engine 10, and selects a fuel injection mode based on the load P and the number Ne of revolutions of the engine 10. The load P can be calculated based on, for example, the flow rate Q of intake air and/or the flow rate of exhaust air. Alternatively, the load P may be calculated based on the accelerator position AP. The load P may also be calculated based on any other information, such as the intake pressure PIM, the exhaust pressure, the vehicle speed, the charging efficiency Ec, the volumetric efficiency Ev, the operational states of various load devices provided in the vehicle, and/or the environment around the vehicle.
In the DI+MPI mode, the mode determiner 2 calculates the ratio (injection ratio) RDI of the cylinder injection to the entire fuel injection during a single combustion cycle. The ratio RDI may be replaced with the ratio RDI/RMPI of the cylinder injection to the port injection. Because the sum of the ratio RDI of the cylinder injection and the ratio RMPI of the port injection is 1 (RDI+RMPI=1) in the DI+MPI mode, the ratio RDI/RMPI of the cylinder injection to the port injection is also expressed in RDI/(1−RDI).
The ratio RDI is determined depending on the load P on the engine 10. For example, a deeper accelerator position AP leads to a lower ratio RDI. In other words, a driver request for rapid acceleration or sudden start causes an increase in the ratio of the port injection. The selected fuel injection mode and the calculated injection ratio are transmitted to the calculator 3 and the controller 4.
The calculator 3 includes a required volume calculator 3A, an adhesion volume calculator 3B, an evaporation volume calculator 3C, and an injection volume calculator 3D.
The required volume calculator 3A calculates a required fuel volume QF representing the total volume of fuel injection during a single combustion cycle, and distributes the required fuel volume QF to the port injection and the cylinder injection based on the ratio RDI of the cylinder injection calculated by the mode determiner 2.
The required fuel volume QF is calculated based on, for example, the required load P on the engine 10, the accelerator position AP, the number Ne of revolutions of the engine 10, and/or the air-fuel ratio A/F. The required cylinder-injected volume QFDI is calculated through multiplication of the required fuel volume QF by the ratio RDI. The required port-injected volume QFDI is calculated through subtraction of the required cylinder-injected volume QFDI from the required fuel volume QF. The calculated required cylinder-injected volume QFDI and required port-injected volume QFMPI are transmitted to the injection volume calculator 3D.
The adhesion volume calculator 3B calculates the cylinder adhesion volume RC and the port adhesion volume (RV+RW) from the volumes FDI and FMPI of the fuel actually injected from the cylinder injection valve 21 and the port injection valve 22, respectively, during the preceding combustion cycle. The cylinder adhesion volume RC is calculated from an expression or map containing at least the preceding cylinder injected volume FDI(n-1). In the same manner, each portion RV or RW of the port adhesion volume (RV+RW) is calculated from an expression or map containing at least the preceding port injected volume FMPI(n-1).
The adhesion volumes RC, RV, and RW is preferably calculated in view of the volume of the fuel remaining unevaporated during the preceding combustion cycle in addition to the preceding injected volumes FDI(n-1) and FMPI(n-1). Alternatively, the cylinder adhesion volume RC and the port adhesion volume (RV+RW) may be calculated in view of the pressure (intake pressure PIM) in the intake port 13, the flow rate Q of intake air, the flow velocity, the ambient temperature TA, and/or the coolant temperature TW. The calculated cylinder adhesion volume RC and port adhesion volume (RV+RW) are transmitted to the evaporation volume calculator 3C.
The evaporation volume calculator 3C calculates the cylinder evaporated volume and the port evaporated volume respectively representing the volumes of evaporation from the fuel adhering on the combustion chamber 12 and the intake port 13 during the preceding combustion cycle. The cylinder evaporated volume is the product of the cylinder adhesion volume RC and the cylinder evaporation rate Z, as described above.
The port evaporated volume consists of the volume of evaporation from the wall portion of the intake port 13 and the volume of evaporation from the valve portion. In specific, the volume of evaporation from the valve portion is the product of the adhesion volume RV on the valve portion and the valve evaporation rate X, whereas the volume of evaporation from the wall portion is the product of the adhesion volume RW on the wall portion and the wall evaporation rate Y. The sum of the evaporated volumes is equal to the port evaporated volume. The evaporation rates X, Y, and Z are calculated based on the temperatures of portions to which the fuel is adhering, the flow velocity of air passing through the intake port 13, the ambient temperature TA, the pressure (intake pressure PIM) in the intake port 13, and/or the coolant temperature TW. Alternatively, the evaporation rates X, Y, and Z may be calculated in view of the atmospheric pressure, the number Ne of engine revolutions, and/or the load P. The calculated cylinder evaporated volume Z×RC and port evaporated volume (X×RV+Y×RW) are transmitted to the injection volume calculator 3D.
The injection volume calculator 3D calculates the cylinder injected volume Fox representing the volume of fuel injected from the cylinder injection valve 21 and the port injected volume FMPI representing the volume of fuel injected from the port injection valve 22. The volumes FDI and FMPI are calculated from both the cylinder adhesion volume RC and the port adhesion volume (RV+RW). In other words, the port injected volume FMPI is calculated in view of the effects of the cylinder adhesion volume RC (cylinder evaporated volume Z×RC) even in the operational state involving no cylinder injection. The cylinder injected volume FDI is also calculated in view of the effects of the port adhesion volume (RV+RW) (port evaporated volume (X×RV+Y×RW)) even in the operational state involving no port injection.
The port injected volume FMPI is the quotient of a value by the factor α of direct introduction of the fuel, the value being calculated through subtraction of the port evaporated volume (X×RV+Y×RW) and the difference TRC(n) between the cylinder evaporated volume Z×RC and the required cylinder-injected volume QFDI from the required port-injected volume QFMPI(n). The difference TRC(n) is subtracted from the port injection to compensate for the effects of the cylinder evaporated volume Z×RC. It is noted that the difference TRC(n) is limited to 0 or larger. Accordingly, the effects of the cylinder evaporated volume Z×RC are taken into consideration only if the cylinder evaporated volume Z×RC is equal to or larger than the required cylinder-injected volume QFDI. The injection volume calculator 3D stores port injected volumes FMPI thus calculated in order of the combustion cycles, where the port injected volumes FMPI of several cycles are stored, for example.
The injection volume calculator 3D calculates the operating time TINJ of the port injection valve 22 through multiplication of the port injected volume FMPI by a predetermined conversion factor XINJ. The conversion factor XINJ may be a predetermined constant, for example, or may be calculated based on the pressure and/or viscosity of fuel supplied to the port injection valve 22 and/or the coolant temperature TW. The calculated operating time TINJ is transmitted to the controller 4.
The cylinder injected volume FDI is the quotient of a value by the rate αDI of contribution of the fuel to the combustion, the value being calculated through subtraction of the cylinder evaporated volume Z×RC and the difference TRVW(n) between the port evaporated volume (X×RV+Y×RW) and the required port-injected volume QFMPI from the required cylinder-injected volume QFDI(n). The difference TRVW(n) is subtracted from the cylinder injection to compensate for the effects of the port evaporated volume (X×RV+Y×RW). It is noted that the difference TRVW(n) is limited to or larger, like the difference TRC(n). Accordingly, the effects of the port evaporated volume (X×RV+Y×RW) are taken into consideration only if the port evaporated volume (X×RV+Y×RW) is equal to or larger than the required port-injected volume QFMPI. The injection volume calculator 3D stores cylinder injected volumes FDI thus calculated in order of the combustion cycles, where the cylinder injected volumes FDI of several cycles are stored, for example.
The injection volume calculator 3D calculates the operating time TINJ
The controller 4 includes a DI controller 4A and an MPI controller 4B. The DI controller 4A outputs control pulse signals for driving the cylinder injection valve 21 based on the operating time TINJ
Through this control, the volume of the fuel actually injected from the cylinder injection valve 21 equals the cylinder injected volume FDI, and the volume of the fuel actually injected from the port injection valve 22 equals the port injected volume FMPI. It is noted that the cylinder injection valve 21 actually injects fuel in the DI mode or the DI+MPI mode, whereas the port injection valve 22 actually injects fuel in the MPI mode or the DI+MPI mode.
In Step A10, the information detected by the sensors 31 to 34 is input to the engine controlling apparatus 1. Examples of the input information include the accelerator position AP, the ambient temperature TA, the coolant temperature TW, and the number Ne of engine revolutions. In Step A20, the required volume calculator 3A calculates the volume of intake air to be introduced into the combustion chamber 12 based on the accelerator position AP and the number Ne of engine revolutions. In Step A30, the required volume calculator 3A calculates the required fuel volume QF in a single combustion cycle, based on the volume of intake air calculated in Step A20. The calculated required fuel volume QF includes the volume of fuel to be injected from the cylinder injection valve 21 and the volume of fuel to be injected from the port injection valve 22.
In Step A40, the mode determiner 2 selects a fuel injection mode based on the load P on the engine 10 and the number Ne of engine revolutions, and calculates the ratio RDI of the cylinder injection. For example, if the selected fuel injection mode is the DI mode, then the mode determiner 2 sets the ratio RDI to 1; if the selected fuel injection mode is the MPI mode, then the mode determiner 2 sets the ratio RDI to 0; or if the selected fuel injection mode is the DI+MPI mode, then the mode determiner 2 sets the ratio RDI to a value within the range of 0≦RDI≦1 depending on the accelerator position AP.
Steps A50 to A65 are the process for calculating the port evaporated volume. In Step A50, the required volume calculator 3A calculates the required port-injected volume QFMPI(n) in the current combustion cycle, based on the required fuel volume QF and the ratio RDI. Because the ratio RDI indicates the ratio of the injection from the cylinder injection valve 21, the required port-injected volume QFMPI(n) is calculated through multiplication of the difference of the ratio RDI from 1 by the required fuel volume QF (QFMPI(n)=QF×(1−RDI)).
In Step A55, the adhesion volume calculator 3B reads information on the port injected volume FMPI(n-1) calculated in the preceding combustion cycle from the injection volume calculator 3D. In Step A60, the adhesion volume calculator 3B calculates the each port adhesion volume (RV(n-1), RW(n-1)) based on the preceding port injected volume FMPI(n-1). The each port adhesion volume (RV(n-1), RW(n-1)) is preferably calculated in view of the volume of the fuel remaining unevaporated during the preceding combustion cycle (e.g., (1−X)×RV(n-2), (1−Y)×RW(n-2).
In Step A65, the evaporation volume calculator 3C calculates the port evaporated volume (X×RV(n-1)+Y×RW(n-1), based on the each port adhesion volume (RV(n-1), RW(n-1)) calculated in Step A60 and the each evaporation rates X and Y.
Steps A70 to A85 are the process for calculating the cylinder evaporated volume. In Step A70, the required volume calculator 3A calculates the required cylinder-injected volume QFDI(n) in the current combustion cycle, based on the required fuel volume QF and the ratio RDI. The required cylinder-injected volume QFDI(n) is calculated through multiplication of the required fuel volume QF by the ratio RDI (QFDI(n)=QF×RDI).
In Step A75, the adhesion volume calculator 3B reads information on the cylinder injected volume FDI(n-1) calculated in the preceding combustion cycle from the injection volume calculator 3D. In Step A80, the adhesion volume calculator 3B calculates the cylinder adhesion volume RC(n-1) based on the preceding cylinder injected volume FDI(n-1). The cylinder adhesion volume RC(n-1) is preferably calculated in view of the volume of the fuel remaining unevaporated during the preceding combustion cycle (e.g., (1−Z)×RC(n-2)).
In Step A85, the evaporation volume calculator 3C calculates the cylinder evaporated volume Z×RC(n-1), based on the cylinder adhesion volume RC(n-1) calculated in Step A80 and the cylinder evaporation rate Z.
Steps A90 to A105 are the process for calculating the port injected volume FMPI(n) and controlling the port injection valve 22. In Step A90, the injection volume calculator 3D calculates the port injected volume FMPI(n). The port injected volume FMPI(n) is calculated in view of the effects of both the port evaporated volume (X×RV(n-1)+Y×RW(n-1)) and the cylinder evaporated volume Z×RC(n-1).
It is noted that the effects of the cylinder evaporated volume Z×RC(n-1), are taken into consideration only if the cylinder evaporated volume Z×RC(n-1) is equal to or larger than the required cylinder-injected volume QFDI(n). For example, after the switching of fuel injection modes from the DI or DI+MPI mode to the MPI mode, the cylinder evaporated volume estimated from the adhering fuel that was injected from the cylinder injection valve 21 is subtracted from the port injected volume FMPI(n). The control involving this subtraction can avoid a high air-fuel ratio caused by the fuel remaining in the combustion chamber 12, and can improve the control and the response of the air-fuel ratio.
In Step A95, the injection volume calculator 3D calculates the operating time TINJ(n) of the port injection valve 22 through multiplication of the port injected volume FMPI(n) by the conversion factor XINJ. In Step A100, the MPI controller 4B outputs control pulse signals having a pulse width corresponding to the operating time TINJ(n) to the port injection valve 22. The port injection valve 22 is thus controlled to inject an exact port injected volume FMPI(n).
In Step A105, the injection volume calculator 3D stores information on the port injected volume FMPI(n) in the current combustion cycle in a register FMPI(n-1). The information that has been stored in the register FMPI(n-1) is re-stored in a register FMPI(n-2) for information one more combustion cycle before. The information stored in the register FMPI(n-1) is referenced by the adhesion volume calculator 3B to calculate the port adhesion volume (RV(n-1)+RW(n-1)) in the subsequent combustion cycle.
Steps A110 to A125 are the process for calculating the cylinder injected volume FDI(n) and controlling the cylinder injection valve 21. In Step A110, the injection volume calculator 3D calculates the cylinder injected volume FDI(n). The cylinder injected volume FDI(n) is also calculated in view of the effects of both the cylinder evaporated volume Z×RC(n-1) and the port evaporated volume (X×RV(n-1)+Y×RW(n-1)).
It is noted that the effects of the port evaporated volume (X×RV(n-1)+Y×RW(n-1)) are taken into consideration only if the port evaporated volume (X×RV(n-1)+Y×RW(n-1)) is equal to or larger than the required port-injected volume QFMPI(n). For example, after the switching of fuel injection modes from the MPI or DI+MPI mode to the DI mode, the port evaporated volume estimated from the adhering fuel that was injected from the port injection valve 22 is subtracted from the cylinder injected volume FDI(n). The control involving this subtraction can avoid a high air-fuel ratio caused by the fuel remaining in the intake port 13, and can improve the control and the response of the air-fuel ratio.
In Step A115, the injection volume calculator 3D calculates the operating time TINJ
In Step A125, the injection volume calculator 3D stores information on the cylinder injected volume FDI(n) in the current combustion cycle in a register FDI(n-1). The information that has been stored in the register FDI(n-1) is re-stored in a register FDI(n-2) for information one more combustion cycle before. The information stored in the register FDI(n-1) is referenced by the adhesion volume calculator 3B to calculate the cylinder adhesion volume RC(n-1) in the subsequent combustion cycle.
[5-1. Switching from DI Mode to MPI Mode]
A variation in the air-fuel ratio caused by the switching of fuel injection modes will now be explained.
As illustrated with a thick solid line in
At a time to of the switching of fuel injection modes from the DI mode to the MPI mode, the cylinder injected volume FDI drops to 0. The volume of the fuel not adhering on the combustion chamber 12 (thin solid line) also drops to 0 in response to the stop of the cylinder injection. In contrast, the cylinder evaporated volume (dashed line) does not drop to 0 immediately but gradually decreases after the stop of the cylinder injection. The air-fuel ratio thus may vary in response to the evaporation of the fuel remaining in the cylinder from the time t0 to a time t1, regardless of the stop of the cylinder injection.
In a conventional control in the MPI mode, the port injected volume FMPI is controlled as illustrated with a thick solid line in
In contrast, the engine controlling apparatus 1 subtracts the cylinder evaporated volume Z×RC from the port injected volume FMPI if the cylinder evaporated volume Z×RC is equal to or larger than the required cylinder-injected volume QFDI. This control slightly reduces the port injected volume FMPI immediately after the switching of fuel injection modes, as illustrated in
[5-2. Switching from MPI Mode to DI Mode]
The same control operations also occur in the switching from the MPI mode to the DI mode.
As illustrated with a thick solid line in
At a time t2 of the switching of fuel injection modes from the MPI mode to the DI mode, both the port injected volume FMPI and the volume of the fuel not adhering on the intake port 13 (thin solid line) drop to 0. In contrast, the port evaporated volume (two dashed lines) does not drop to 0 immediately but gradually decreases after the stop of the port injection. The air-fuel ratio thus may vary in response to the evaporation of the fuel remaining in the intake port 13 from the time t2 to a time t3, regardless of the stop of the port injection.
In a conventional control in the DI mode, the cylinder injected volume FDI is controlled as illustrated with a thick solid line in
In contrast, the engine controlling apparatus 1 subtracts the port evaporated volume (X×RV+Y×RW) from the cylinder injected volume FDI if the port evaporated volume (X×RV+Y×RW) is equal to or larger than the required port-injected volume QFMPI. This control slightly reduces the cylinder injected volume FDI immediately after the switching of fuel injection modes, as illustrated in
(1) The engine controlling apparatus 1 calculates the cylinder adhesion volume RC and the port adhesion volume (RV+Rv), and controls the volumes FDI and FMPI of fuel respectively injected from the cylinder injection valve 21 and the port injection valve 22 based on both of the calculated volumes. This control can optimize the volume of fuel to be combusted in the combustion chamber 12 under precise control of the air-fuel ratio. In addition, the cylinder adhesion volume RC and the port adhesion volume (RV+RW) are calculated based on the actual volumes FDI and FMPI of fuel injected in the preceding combustion cycle. The effects of the adhering fuel are thus taken into consideration for the subsequent fuel control, leading to high response of the air-fuel ratio.
(2) The engine controlling apparatus 1 allows for the volumes of the fuel evaporated from the cylinder (combustion chamber 12) and the intake port 13. For example, the evaporation volume calculator 3C in the engine controlling apparatus 1 calculates the cylinder evaporated volume Z×RC and the port evaporated volume (X×RV+Y×RW), and then calculates the cylinder injected volume FDI based on both of the calculated volumes. This control can determine the cylinder injected volume FDI based on the volume of the fuel evaporated from the intake port 13. The control thus can avoid a high air-fuel ratio in the cylinder caused by the evaporated fuel, under precise control of the air-fuel ratio.
Furthermore, the engine controlling apparatus 1 also calculates the port injected volume FMPI based on both the cylinder evaporated volume Z×RC and the port evaporated volume (X×RV+Y×RW). This control can determine the port injected volume FMPI based on the volume of the fuel evaporated from the cylinder. The control thus can avoid a high air-fuel ratio in the cylinder caused by the evaporated fuel, under precise control of the air-fuel ratio.
(3) The engine controlling apparatus 1 controls the port injected volume FMPI based on the difference calculated through subtraction of the cylinder evaporated volume Z×RC from the required port-injected volume QFMPI to be injected from the port injection valve 22. The control involving this subtraction can readily determine the port injected volume FMPI that can compensate for the effects of the fuel evaporated from the cylinder. This control thus can improve the control and the response of the air-fuel ratio.
(4) The difference TRC is limited to 0 or larger in the calculation of the port injected volume FMPI. In other words, the cylinder evaporated volume Z×RC is subtracted from the required port-injected volume QFMPI under the condition that the cylinder evaporated volume Z×RC is equal to or larger than the required cylinder-injected volume QFDI. The control based on this condition can prevent the erroneous calculation when there is no need to consider the effects of the cylinder evaporated volume Z×RC. This control can ensure compensation for the cylinder evaporated volume Z×RC through adjustment of the port injected volume FMPI, leading to precise control of the air-fuel ratio.
(5) If the cylinder evaporated volume Z×RC is smaller than the required cylinder-injected volume QFDI, the cylinder evaporated volume Z×RC is subtracted from the cylinder injected volume FDI. This control can ensure compensation for the cylinder evaporated volume Z×RC through adjustment of the cylinder injected volume FDI, leading to precise control of the air-fuel ratio. The engine controlling apparatus 1 thus can prevent a high air-fuel ratio in the cylinder caused by the evaporated fuel under precise control of the air-fuel ratio, regardless of the cylinder evaporated volume Z×RC.
(6) The engine controlling apparatus 1 controls the cylinder injected volume Fox based on the difference calculated through subtraction of the port evaporated volume (X×RV+Y×RW) from the required cylinder-injected volume QFDI to be injected from the cylinder injection valve 21. The control involving this subtraction can readily determine the cylinder injected volume Fox that can compensate for the effects of the fuel evaporated from the intake port 13. This control thus can improve the control and the response of the air-fuel ratio.
(7) The difference TRW is limited to 0 or larger in the calculation of the cylinder injected volume Fox. In other words, the port evaporated volume (X×RV+Y×RW) is subtracted from the required cylinder-injected volume QFDI under the condition that the port evaporated volume (X×RV+Y×RW) is equal to or larger than the required port-injected volume QFMPI. The control based on this condition can prevent the erroneous calculation when there is no need to consider the effects of the port evaporated volume (X×RV+Y×RW). This control can ensure compensation for the port evaporated volume (X×RV+Y×RW) through adjustment of the cylinder injected volume FDI, leading to precise control of the air-fuel ratio.
(8) If the port evaporated volume (X×RV+Y×RW) is smaller than the required port-injected volume QFMPI, the port evaporated volume (X×RV+Y×RW) is subtracted from the port injected volume FMPI. This control can ensure compensation for the port evaporated volume (X×RV+Y×RW) through adjustment of the port injected volume FMPI, leading to precise control of the air-fuel ratio. The engine controlling apparatus 1 thus can avoid a high air-fuel ratio in the cylinder caused by the evaporated fuel under precise control of the air-fuel ratio, regardless of the port evaporated volume (X×RV+Y×RW).
(9) The engine controlling apparatus 1 calculates the ratio RDI of the cylinder injection, which corresponds to the injection ratio between the cylinder injection and the port injection. The port injected volume FMPI and the cylinder injected volume FDI are calculated based on the calculated ratio RDI. The engine controlling apparatus 1 further calculates the port adhesion volume (RV(n-1)+RW(n-1)) and the cylinder adhesion volume RC(n-1) in the preceding combustion cycle, based on the port injected volume FMPI and the cylinder injected volume FDI. The adhesion volumes are referenced in the calculation of the port evaporated volume (X×RV(n-1)+Y×RW(n-1)) and the cylinder evaporated volume Z×RC(n-1).
The calculation based on the ratio RDI leads to precise control of the cylinder injection and the port injection and precise estimation of the effects of the fuel adhering on and evaporated from the cylinder and the port, under precise control of the air-fuel ratio.
The invention is not construed to be limited to the above-described embodiments and may be modified in various manners without departing from the gist. The individual features of the embodiments may be selectively employed as necessary or properly combined with one another.
Although the engine controlling apparatus 1 according to the embodiments includes a control configuration for selecting a fuel injection mode depending on the load P on the engine 10 and the number Ne of engine revolutions, such an injection mode control may be omitted. The control in accordance with the embodiments can be achieved by any engine controlling apparatus 1 for an engine 10 at least including a cylinder injection valve 21 and a port injection valve 22. The engine controlling apparatus 1 is preferably applied to an engine 10 in which the adhering or evaporated volume of the fuel injected from one injection valve may exceed the volume of the fuel to be injected from the injection valve.
According to the embodiments, the required fuel volume QF is calculated based on the load P on the engine 10, the number Ne of engine revolutions, the accelerator position AP, and/or the air-fuel ratio A/F. The required fuel volume QF may also be determined through any other known calculation. The same holds true for the calculation of the cylinder adhesion volume RC and the port adhesion volume (RV+RW). In specific, the cylinder adhesion volume RC and the port adhesion volume (RV+RW) may also be determined based on the quantitative evaluation of the adherability of the fuel. The same holds true for the calculation of the cylinder evaporated volume and the port evaporated volume.
According to the embodiments, the ease of evaporation of the fuel is evaluated with three parameters (the valve evaporation rate X, the wall evaporation rate Y, and the cylinder evaporation rate Z). Alternatively, the ease of evaporation of the fuel may be evaluated with four or more parameters. For example, even in the same intake port 13, a portion near the cylinder 11 has a different temperature from that of a portion apart from the cylinder 11. The ease of evaporation in the respective portions having different temperatures in the inner wall of the intake port 13 thus may be evaluated with different parameters.
The invention thus described, it will be obvious that the same may be varied in many ways. Such variations are not to be regarded as a departure from the spirit and scope of the invention, and all such modifications as would be obvious to one skilled in the art are intended to be included within the scope of the following claims.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2014-033890 | Feb 2014 | JP | national |
