Patent Application
20190309674
The present application claims priority to Korean Patent Application No. 10-2018-0040240, filed on Apr. 6, 2018, the entire contents of which is incorporated herein for all purposes by this reference.
The present invention relates to an engine coolant separator and, more particularly, to an engine coolant separator and an engine cooling system having the same, capable of separating gas from an engine coolant to significantly reduce the gas in the engine coolant that circulates the engine cooling system, minimizing noise and vibrations due to cavitation.
As is well-known in the art, an engine may be maintained at an appropriate temperature by an engine coolant so that it may be stably operated.
The engine coolant (liquid) is forcefully circulated by a water pump, through a cooling circuit including an engine water jacket and an air cooled radiator.
Meanwhile, the engine coolant may be a liquid or gas depending on temperature and pressure conditions, and the gas may be generated in a specific condition of the engine coolant (for example, a condition of changing from low temperature to high temperature, and a condition of changing from high pressure to low pressure). In particular, cavitation may be caused by air bubbles generated in the engine coolant due to low pressure. As the cavitation bubbles come into contact with the water pump, the engine water jacket, and the like, they may cause noise, vibrations, and the like, resulting in wear on or damage to components.
To prevent wear or damage due to the cavitation, a structure for discharging the gas by increasing the pressure of the engine coolant or modifying the cooling system has been provided, but this may lead to increases in cost and weight.
The information included in this Background of the present invention section is only for enhancement of understanding of the general background of the present invention and may not be taken as an acknowledgement or any form of suggestion that this information forms the prior art already known to a person skilled in the art.
Various aspects of the present invention are directed to providing an engine coolant separator and an engine cooling system having the same, configured for continually separating gas from an engine coolant to thereby prevent cavitation, and thus noise, vibrations, and wear on or damage to components may be prevented, and the durability life of an engine may be increased.
According to various aspects of the present invention, an engine coolant separator may include: a housing having an inlet and an outlet; and a guide member fixedly mounted inside the housing, and having a spiral channel inducing a spiral flow of an engine coolant, wherein the spiral channel communicates with the inlet of the housing.
The spiral channel may be a spiral groove provided in an external surface of the guide member at a predetermined pitch.
According to various aspects of the present invention, an engine coolant separator may include: a housing having an inlet and an outlet; and a guide member rotatably mounted inside the housing, and having a spiral channel inducing a spiral flow of an engine coolant and a straight channel inducing a straight flow of the engine coolant to selectively inducing the spiral or straight flow of the engine coolant, wherein the guide member moves between a first operating position in which the spiral channel communicates with the inlet of the housing and a second operating position in which the straight channel communicates with the inlet of the housing.
The spiral channel may be a spiral groove provided in an external surface of the guide member at a predetermined pitch.
The straight channel may be a straight groove extending in an external surface of the guide member in a longitudinal direction of the guide member.
According to various aspects of the present invention, an engine cooling system may include: an engine water jacket provided to an engine; a radiator cooling an engine coolant discharged from the engine water jacket; a water pump forcibly circulating the engine coolant between the engine water jacket and the radiator; a coolant reservoir disposed between the engine water jacket and the radiator; and an engine coolant separator disposed between the engine water jacket and the radiator, and separating gas from the engine coolant which circulates between the radiator and the engine water jacket, wherein the engine coolant separator may include a housing having an inlet through which the engine coolant is received, and an outlet through which the engine coolant is discharged, and a guide member facilitating a spiral flow of the engine coolant which passes through the internal to the housing.
The guide member may include a spiral channel inducing the spiral flow of the engine coolant.
The guide member may further include a straight channel inducing a straight flow of the engine coolant.
The guide member may move between a first operating position in which the spiral channel communicates with the inlet of the housing and a second operating position in which the straight channel communicates with the inlet of the housing.
An outlet of the radiator may communicate with an inlet of the engine water jacket through a first coolant conduit.
The inlet of the housing may communicate with an outlet of the engine water jacket through a second coolant conduit.
The outlet of the housing may communicate with an inlet of the radiator through a third coolant conduit.
The coolant reservoir may have an inlet and an outlet, the inlet of the coolant reservoir may communicate with an inlet of the radiator through a communication conduit, and the outlet of the coolant reservoir may communicate with an inlet of the engine water jacket through a replenishing conduit.
The inlet of the coolant reservoir may be positioned in an upper end portion of the coolant reservoir.
The radiator may include a pressure cap, and the pressure cap may be connected to the coolant reservoir through a communication conduit. The pressure cap may include: a pressure valve allowing the engine coolant and the gas to flow from the radiator to the coolant reservoir when an internal pressure of the radiator is higher than a set pressure; and a negative pressure valve allowing the engine coolant to flow from the coolant reservoir to the radiator when the internal pressure of the radiator is lower than the set pressure.
The methods and apparatuses of the present invention have other features and advantages which will be apparent from or are set forth in more detail in the accompanying drawings, which are incorporated herein, and the following Detailed Description, which together serve to explain certain principles of the present invention.
It may be understood that the appended drawings are not necessarily to scale, presenting a somewhat simplified representation of various features illustrative of the basic principles of the present invention. The specific design features of the present invention as included herein, including, for example, specific dimensions, orientations, locations, and shapes will be determined in part by the particularly intended application and use environment.
In the figures, reference numbers refer to the same or equivalent parts of the present invention throughout the several figures of the drawing.
Reference will now be made in detail to various embodiments of the present invention(s), examples of which are illustrated in the accompanying drawings and described below. While the present invention(s) will be described in conjunction with exemplary embodiments of the present invention, it will be understood that the present description is not intended to limit the present invention(s) to those exemplary embodiments. On the other hand, the present invention(s) is/are intended to cover not only the exemplary embodiments of the present invention, but also various alternatives, modifications, equivalents and other embodiments, which may be included within the spirit and scope of the present invention as defined by the appended claims.
Hereinafter, various exemplary embodiments of the present invention will be described in detail with reference to the accompanying drawings. In the drawings, the same reference numerals will be used throughout to designate the same or equivalent elements. Further. Furthermore, a detailed description of well-known techniques associated with the present invention will be ruled out in order not to unnecessarily obscure the gist of the present invention.
Terms such as first, second, A, B, (a), and (b) may be used to describe the elements in exemplary embodiments of the present invention. These terms are only used to distinguish one element from another element, and the intrinsic features, sequence or order, and the like of the corresponding elements are not limited by the terms. Unless otherwise defined, all terms used herein, including technical or scientific terms, have the same meanings as those generally understood by those with ordinary knowledge in the field of art to which the present invention belongs. Such terms as those defined in a generally used dictionary are to be interpreted as having meanings equal to the contextual meanings in the relevant field of art, and are not to be interpreted as having ideal or excessively formal meanings unless clearly defined as having such in the present application.
Referring to
The water pump 5 may be configured to forcibly circulate an engine coolant between the radiator 3 and the engine water jacket 2. The engine water jacket 2 may be provided to a cylinder block and a cylinder head of an engine. The engine water jacket 2 may have an inlet 2a through which the engine coolant is received, and an outlet 2b through which the engine coolant is discharged. As the engine coolant passes through the engine water jacket 2, it may cool the engine. The radiator 3 may have an inlet 3a through which the engine coolant is received, and an outlet 3b through which the engine coolant is discharged, and the radiator 3 may be configured to cool the engine coolant by a cooling fan 6. The coolant reservoir 4 may have an inlet 4a through which the engine coolant is received, and an outlet 4b through which the engine coolant is discharged, and the coolant reservoir 4 may store the engine coolant.
The inlet 2a of the engine water jacket 2 may communicate with the outlet 3b of the radiator 3 through a first coolant conduit 7a.
The inlet 3a of the radiator 3 may communicate with the inlet 4a of the coolant reservoir 4 through a communication conduit 9.
The outlet 4b of the coolant reservoir 4 may communicate with the first coolant conduit 7a through a replenishing conduit 7b so that the outlet 4b of the coolant reservoir 4 may communicate with the inlet 2a of the engine water jacket 2. Thus, the coolant reservoir 4 and the radiator 3 may be connected to the engine water jacket 2 in parallel. The coolant may be replenished from the coolant reservoir 4 to the engine water jacket 2 through the replenishing conduit 7b and the first coolant conduit 7a.
The engine coolant separator 10 may be disposed between the outlet 2b of the engine water jacket 2 and the inlet 3a of the radiator 3 so that it may be configured to separate gas from the engine coolant from the outlet 2b of the engine water jacket 2.
As illustrated in
The housing 11 may be a circular cylinder. The housing 11 may have an inlet 11a through which the engine coolant is received, and an outlet 11b through which the engine coolant is discharged so that the engine coolant may pass through the internal of the housing 11.
The inlet 11a may be located tangentially to the housing 11, and the outlet 11b may be disposed along a longitudinal axis of the housing 11 or parallel to the longitudinal axis of the housing 11.
The inlet 11a of the housing 11 may communicate with the outlet 2b of the engine water jacket 2 through a second coolant conduit 8a, and the inlet 11a of the housing 11 may receive the engine coolant which is discharged from the outlet 2b of the engine water jacket 2.
The outlet 11b of the housing 11 may communicate with the inlet 3a of the radiator 3 through a third coolant conduit 8b, and the inlet 3a of the radiator 3 may receive the engine coolant which is discharged from the outlet 11b of the housing 11.
The guide member 12 may be a solid cylinder, and be fixedly mounted in the housing 11. The guide member 12 may have a spiral channel 12a inducing a spiral flow of the engine coolant. The spiral channel 12a may have the shape of a spiral groove formed in an external surface of the guide member 12 at a predetermined pitch, and as the engine coolant moves through the spiral channel 12a, the spiral flow of the engine coolant may be induced.
The guide member 12 may have a length L2 which is less than a length L1 of the housing 11. As the guide member 12 is disposed adjacent to the inlet 11a of the housing 11, a cavity 15 may be formed in a section adjacent to the outlet 11b of the housing 11. The cavity 15 of the housing 11 may have a length L3 (L3=L1−L2) obtained by subtracting the length L2 of the guide member 12 from the length L1 of the housing 11.
One end portion of the spiral channel 12a may directly communicate with the inlet 11a of the housing 11, and the other end portion of the spiral channel 12a may directly communicate with the cavity 15.
As the engine coolant introduced through the inlet 11a of the housing 11 moves through the spiral channel 12a, the spiral flow of the engine coolant may be induced. Due to the spiral flow of the engine coolant, the engine coolant may be subjected to higher pressure in an external section of the cavity 15 and lower pressure in a central section V of the cavity 15 by a centrifugal force as illustrated in
As illustrated in
The housing 21 may be a circular cylinder. The housing 21 may have an inlet 21a through which the engine coolant is received, and an outlet 21b through which the engine coolant is discharged.
The inlet 21a may be located tangentially to the housing 21, and the outlet 21b may be disposed along a longitudinal axis of the housing 21 or parallel to the longitudinal axis of the housing 21.
The inlet 21a of the housing 21 may communicate with the outlet 2b of the engine water jacket 2 through the second coolant conduit 8a such that the inlet 21a of the housing 21 may receive the engine coolant which is discharged from the outlet 2b of the engine water jacket 2.
The outlet 21b of the housing 21 may communicate with the inlet 3a of the radiator 3 through the third coolant conduit 8b such that the inlet 3a of the radiator 3 may receive the engine coolant which is discharged from the outlet 21b of the housing 21.
The guide member 22 may be a solid cylinder, and be rotatably mounted in the housing 21. The guide member 22 may have a spiral channel 22a inducing a spiral flow of the engine coolant, and a straight channel 22b inducing a straight flow of the engine coolant.
The spiral channel 22a may have the shape of a spiral groove formed in the external surface of the guide member 22 at a predetermined pitch, and as the engine coolant moves through the spiral channel 22a, the spiral flow of the engine coolant may be induced.
The straight channel 22b may have the shape of a straight groove extending in the external surface of the guide member 22 in a longitudinal direction of the guide member 22, and as the engine coolant moves through the straight channel 22b, the straight flow of the engine coolant may be induced.
The guide member 22 may have a length L6 which is less than a length L5 of the housing 21. As the guide member 22 is disposed adjacent to the inlet 21a of the housing 21, a cavity 25 may be formed in a section adjacent to the outlet 21b of the housing 21. The cavity 25 of the housing 21 may have a length L7 (L7=L5−L6) obtained by subtracting the length L6 of the guide member 22 from the length L5 of the housing 21.
The guide member 22 may be rotatable by an actuator 23 such as a motor such that the guide member 22 may be moved by the actuator 23 between the first operating position (see
The actuator 23 may be electrically connected to a controller 28, and the controller 28 may control the driving of the actuator 23 according to the operation conditions and the like of the engine. The controller 28 may include a microprocessor or a central processing unit, a read only memory (ROM), a random access memory (RAM), an electrically programmable read only memory (EPROM), and a high speed clock.
As illustrated in
When a relatively large amount of gas is dissolved in the engine coolant as a driving time of the engine has elapsed for a predetermined time period or when the flow rate of the engine coolant is increased as in a high RPM region of the engine, the actuator 23 may move the guide member 22 to the first operating position by the controller 28, such that one end portion of the spiral channel 22a may directly communicate with the inlet 21a of the housing 21, and the other end portion of the spiral channel 22a may directly communicate with the cavity 25. As the engine coolant introduced through the inlet 21a of the housing 21 moves through the spiral channel 22a, the spiral flow of the engine coolant may be induced.
Due to the spiral flow of the engine coolant, the engine coolant may be subjected to higher pressure in an external section of the cavity 25 and lower pressure in a central section V of the cavity 25 by the centrifugal force as illustrated in
As illustrated in
When a relatively small amount of gas is dissolved in the engine coolant such as initial starting of the engine, when the flow rate of the engine coolant is relatively reduced as in a low RPM region of the engine, or when the engine needs rapid cooling due to overload, the actuator 23 may move the guide member 22 to the second operating position by the controller 28 as illustrated in
Meanwhile, by selective control or design modification of the channels 12a, 22a and 22b of the guide member 12 or 22 in the engine coolant separator 10 or 20, which replaces a conventional thermostat, a conventional coolant control valve, and the like, the engine coolant may be selectively distributed to the engine, a heating device, the radiator, and the like.
As illustrated in
When the gas separated by the spiral groove 12a or 22a of the engine coolant separator 10 or 20, together with the engine coolant, flows into the inlet 3a of the radiator 3, the gas may be separated from the engine coolant due to a density difference in the inlet 3a of the radiator 3, and the separated gas may pass through the communication conduit 9, and be introduced into the inlet 4a of the coolant reservoir 4.
In the engine cooling system 1 according to the exemplary embodiment illustrated in
The inlet 3a of the radiator 3 may be connected to the inlet 4a of the coolant reservoir 4 through the communication conduit 9. The inlet 4a may be disposed in an upper end portion of the coolant reservoir 4 so that the gas received in the coolant reservoir 4 may be separated from the engine coolant by the density difference, and be collected in an upper space 4c of the coolant reservoir 4.
The outlet 4b of the coolant reservoir 4 may communicate with the first coolant conduit 7a through the replenishing conduit 7b. The outlet 4b of the coolant reservoir 4 may communicate with the inlet 2a of the engine water jacket 2 through the replenishing conduit 7b and the first coolant conduit 7a so that the engine coolant received in the coolant reservoir 4 may be replenished to the engine water jacket 2 through the replenishing conduit 7b and the first coolant conduit 7a.
Meanwhile, the engine coolant separator 10 may separate the gas from the engine coolant periodically and continuously, and accordingly the amount of gas separated from the engine coolant may be greater than the amount of gas dissolved in the engine coolant, and the amount of gas in the engine coolant may be minimized.
After the engine coolant in a pure liquid state from which the gas is separated in the inlet 3a of the radiator 3 passes through an internal channel of the radiator 3, it may pass through the first coolant conduit 7a and enter the inlet 2a of the engine water jacket 2.
The engine coolant received in a lower space of the coolant reservoir 4 may be replenished to the first coolant conduit 7a through the replenishing conduit 7b, and the replenished engine coolant may be recirculated by the water pump 5.
The engine cooling system 1 in
The pressure cap 90 may be connected to the port 4c of the coolant reservoir 4 through the communication conduit 9, and the gas separated by the engine coolant separator 10 or 20, together with the engine coolant, may pass through the communication conduit 9 and enter the coolant reservoir 4. In other words, the radiator 3 may communicate with the coolant reservoir 4 through the pressure cap 90 and the communication conduit 9.
As illustrated in
The pressure valve 91 may move inside the neck 95 in a vertical direction such that it may contact or be spaced from the valve seat 98 of the neck 95. The pressure valve 91 may have the opening in the center thereof. A first elastic member 93 may be configured to urge the pressure valve 91 downwardly.
The negative pressure valve 92 may be mounted in the opening 97 of the pressure valve 91 to be movable upwards and downwards. A second elastic member 94 may be configured to urge the negative pressure valve 92 upwardly.
As illustrated in
As illustrated in
According to the above-described exemplary embodiments of the present invention, cavitation may be prevented by continuously separating the gas from the engine coolant circulating in the engine cooling system, and thus noise, vibrations, and wear on or damage to components may be prevented, and the durability life of the engine may be increased.
Furthermore, by continuously separating the gas from the engine coolant, the pressure in the cooling system may be lowered compared to that in a conventional pressurized cooling system, and thus the cost and weight of the cooling system may be reduced.
By the selective control or design modification of the channels of the guide member, which replaces a conventional thermostat, a conventional coolant control valve, and the like, the engine coolant may be selectively distributed to the engine, the heating device, the radiator, and the like.
The present inventive concept may be easily applied not to an engine cooling system of a vehicle with an internal combustion engine but also to an engine cooling system of an environmentally friendly vehicle (an electric vehicle, a hybrid vehicle, etc.).
As set forth above, the engine coolant separator and the engine cooling system having the same can continuously separate the gas from the engine coolant to thereby prevent the cavitation, and thus noise, vibrations, and wear on or damage to components may be prevented, and the durability life of the engine may be extended.
Furthermore, the engine coolant separator and the engine cooling system having the same can continuously separate the gas from the engine coolant, lowering the pressure in the cooling system, compared to that in a conventional pressurized cooling system, and thus the cost and weight of the cooling system may be reduced.
For convenience in explanation and accurate definition in the appended claims, the terms “upper”, “lower”, “inner”, “outer”, “up”, “down”, “upper”, “lower”, “upwards”, “downwards”, “front”, “rear”, “back”, “inside”, “outside”, “inwardly”, “outwardly”, “internal”, “external”, “inner”, “outer”, “forwards”, and “backwards” are used to describe features of the exemplary embodiments with reference to the positions of such features as displayed in the figures.
The foregoing descriptions of specific exemplary embodiments of the present invention have been presented for purposes of illustration and description. They are not intended to be exhaustive or to limit the present invention to the precise forms disclosed, and obviously many modifications and variations are possible in light of the above teachings. The exemplary embodiments were chosen and described to explain certain principles of the present invention and their practical application, to enable others skilled in the art to make and utilize various exemplary embodiments of the present invention, as well as various alternatives and modifications thereof. It is intended that the scope of the present invention be defined by the Claims appended hereto and their equivalents.
| Number | Date | Country | Kind |
|---|---|---|---|
| 10-2018-0040240 | Apr 2018 | KR | national |
