The present invention claims priority under 35 USC 119 based on Japanese patent application No. 2004-284548, filed on Sep. 29, 2004. The subject matter of these priority documents is incorporated by reference herein.
1. Field of the Invention
This invention relates to an internal combustion engine mounted on a personal watercraft for operation in water. More particularly, this invention relates to an internal combustion engine having an improved cooling system configuration.
2. Description of the Background Art
The personal watercraft, or small-sized planing boat, is constructed such that an internal combustion engine for driving a jet propulsion pump is mounted in a boat body enclosed by a hull and a deck. A driver and up to two other crew members rides on the deck, so that an in-boat space, constituted by the hull and the deck, is narrow. The internal combustion engine is stored in a substantially closed and sealed state within the narrow space between the hull and the deck.
As a consequence, a compact internal combustion engine is required. In order to minimize the height of the internal combustion engine, a dry sump having no oil reservoir for accumulating a large amount of oil is employed. Such an internal combustion engine is disclosed, for example, in JP-A No. 2003-35201.
The oil passage of the dry sump in JP-A No. 2003-35201 is provided with a water-cooled type oil cooler so as to restrict an increase in temperature of the lubricant oil. In the personal watercraft, cooling water fed from the positive pressure side of the jet propulsion pump is used for cooling the internal combustion engine, and the oil cooler also utilizes this cooling water.
The oil cooler disclosed in JP-A No. 2003-35201 is stored in an oil cooler housing arranged longitudinally side-by-side with the oil tank at the front part of the internal combustion engine. The oil is cooled by means of cooling water which flows through the oil cooler housing about the oil cooler.
The oil cooler housing is a vertically elongated unit extending from the upper part of the cylinder block to the lower part of the crankcase. In particular, the lower part of the oil cooler housing, at the location where the cooling water flows in, is near the bottom surface of the personal watercraft, has no surplus space and is set at substantially the same height as that of the jet propulsion pump. Accordingly, cooling water fed from the positive pressure side of the jet propulsion pump to the oil cooler storing part is not necessarily discharged out of the positive pressure side of the jet propulsion pump, even if personal watercraft is pulled up onto land. As a result, it is possible that cooling water remains in the oil cooler housing of a dry-docked vessel.
The present invention has been invented in view of the above described problems. It is an object of the present invention to provide an internal combustion engine for a personal watercraft in which cooling water in the oil cooler housing is naturally discharged when the personal watercraft is pulled up on land.
In order to accomplish the aforesaid object, a first aspect of the invention relates to an internal combustion engine for driving a jet propulsion pump that is mounted in a boat body. The boat body includes a hull and deck which enclose the internal combustion engine therebetween. The internal combustion engine includes a water cooled type oil cooler for cooling lubricant oil. The invention is characterized in that the oil cooler is stored within the oil cooler housing, which receives flowing cooling water taken from the cooling water intake port at the positive pressure side of said jet propulsion pump. Cooling water is taken into the oil cooler housing at a lower end of the oil cooler housing, and is discharged from the oil cooler housing at an upper end thereof. The cooling water intake passage, which supplies the cooling water from the positive pressure side of the jet propulsion pump, lies below the oil cooler housing intake opening.
A second aspect of the invention is characterized in that an oil pressure switch, which is positioned within the oil outlet passage of the oil cooler in the internal combustion engine for a personal watercraft of the first aspect, is arranged to protrude into a vacant space below the oil cooler housing.
In the internal combustion engine for a personal watercraft according to the first aspect of the invention, the cooling water in the oil cooler housing passes through the cooling water intake passage and naturally discharges out of the cooling water intake port at the positive pressure side of the jet propulsion pump when the personal watercraft is pulled up on land because the cooling water intake passage is positioned below the oil cooler housing.
In the internal combustion engine for a personal watercraft according to a second aspect of the invention, because the oil switch protrudes below the oil cooler housing and the oil cooler housing overlies the oil switch, water splash upon the oil pressure switch from above is prevented. In addition, the configuration in which the oil switch protrudes below the oil cooler housing permits utilization of the increased space resulting from positioning the oil cooler housing at a higher location than that of the prior art oil cooler housing.
Modes for carrying out the present invention are explained below by reference to a selected illustrative embodiment of the present invention, shown in the attached drawings. For a more complete understanding of the present invention, the reader is referred to the following detailed description section, which should be read in conjunction with the accompanying drawings. Throughout the following description and in the drawings, like numbers refer to like parts throughout the several views, in which:
A selected illustrative embodiment of the invention will now be described in some detail, with reference to
A side plan view of a personal watercraft 1, according to the present invention, is illustrated in
The personal watercraft 1 is a small saddle-ride type planing boat, of a type which is sometimes referred to as a jet-ski. The watercraft 1 is made such that an inner space is defined between a hull 3 (lower boat bottom section) and an upper deck 4. The hull 3 and the deck 4 constitute the primary components of a boat body 2. An internal combustion engine 20 is stored in the inner space within the boat body 2. The personal watercraft 1 is sized such that one to three crew members may straddle a central seat 5 provided on the deck 4 of the boat body 2, and a handlebar 6 at the front part of the seat 5 is operated to steer the boat.
A propulsion means for the personal watercraft 1 is a jet propulsion pump 10 driven by the internal combustion engine 20. The jet propulsion pump 10 is arranged at the rear part of the hull 3. The jet propulsion pump 10 is an axial pump having a structure in which an impeller 11 is installed in a flow passage extending from a water inlet 12, opened at the underside of the boat, to a nozzle 13, arranged to form an outlet port opened at the rear end of the boat body (refer to
Accordingly, when the impeller 11 is rotationally driven by the internal combustion engine 20 through the shaft 15, water which has been drawn in at the water inlet 12 is forced outwardly through nozzle 13 at the outlet port. As a result, the boat body 2 is propelled forwardly under its reacting action, and then, at appropriate speeds, the personal watercraft 1 planes on the water.
Propulsion force generated by the jet propulsion pump 10 is controlled through operation of a throttle lever 7 mounted to the handlebar 6. The nozzle 13 is rotatably operated through an operating wire corresponding to a steering operation of the operating handle 6, and an advancing direction of the vehicle is changed by pivotally moving the outlet port of the nozzle 13. The internal combustion engine 20 is arranged below the seat 5 substantially at a central part of the boat body 2. The front part of the boat body 2 has a storage chamber 8, and a fuel tank 9 is installed in the boat body between the storage chamber 8 and the internal combustion engine 20.
In the depicted embodiment, the internal combustion engine 20 is an in-line four-cylinder double overhead cam (DOHC) type internal combustion engine operating on a 4-stroke cycle, where the crankshaft 21 is oriented in a forward-to-rearward (longitudinal) direction of the boat body 2. The main body of the internal combustion engine 20 is made such that a cylinder block 22 and a crankcase 23 are vertically stacked, and are connected to each other along a split, or dividing, plane 24 (
A pair of right-side mounting brackets 22a, 22a protrude at the front and rear lower ends of the right side of the cylinder block 22 so as to slant upwardly (refer to
Accordingly, the right-side mounting bracket 22a and the left-side mounting bracket 23a, arranged respectively at the right and left sides of the internal combustion engine 20, protrude at an obtuse angle relative to each other. As shown in
Accordingly, the split plane 24 between the cylinder block 22 and the crankcase 23 is in parallel with the protruding direction of the left side mounting bracket 23a. As a result, the split plane 24 has an angle increased leftward in respect to a horizontal line H and is generally inclined (refer to
The internal combustion engine 20 is formed such that a cylinder 22b of the cylinder block 22 extends in a direction perpendicular to the split plane 24, and a cylinder head 25 and a cylinder head cover 26 are arranged in direction of extension. At the same time, the oil pan 27 is also fixed to the underside of the crankcase 23 in a direction perpendicular to the split plane 24, so that the internal combustion engine 20 is inclined toward the right side as shown in
As shown in
Camshafts 35I, 35E respectively actuate an intake valve 34I for opening or closing an opening of the intake port 33I, and an exhaust valve 34E for opening or closing of the exhaust port 33E. The camshafts 35I, 35E are arranged at an aligning surface that is formed on an upper surface of the cylinder head, such that the camshafts are positioned between the cylinder head 25 and the cylinder head cover 26.
A surging tank 40, communicating with the intake port 33I and an intercooler 41, is connected to and arranged on the left side of the main body of the internal combustion engine 20. An exhaust manifold 42, communicating with the exhaust port 33E, is connected to and arranged on the right side of the engine 20 (refer to
As shown in
A cooling water feeding hose 45 permits feeding of cooling water from a positive pressure side of the jet propulsion pump 10 and is branched downstream of the pump 10. A first branch thereof forms a cooling water hose 41a, which extends between the feeding hose 45 and the intercooler 41. A cooling water drain hose 41b extends from the other (downstream) side of the intercooler 41, and is connected to the turbocharger 43 (refer to
Another cooling water hose 46, formed of the second branch of the cooling water feeding hose 45, extends toward an oil cooler 100 located at the front side of the internal combustion engine 20, to be described later (refer to
As described above, although the crankshaft 21 is rotatably pivoted by means of bearings positioned at each end of the split plane 24 between the cylinder block 22 and the crankcase 23, two balance shafts 36L, 36R, which eliminate secondary vibration, are rotatably pivoted at bearings at the right and left sides of the crankshaft 21.
A total number of five crank journals 21j are provided within the cylinder block 22. Specifically, a crank journal 21j is positioned between each of the respective four pairs of crank webs 21w corresponding to four cylinders of the crankshaft 21, providing three such crank journals 21j. In addition, the two front and rear crank journals 21j are provided corresponding to the front and rear faces of the cylinder block 22. The five crank journals are held and rotatably pivoted through metal bearings at semi-arcuate landings formed at five ribs 22r, 23r forming vertical walls in a forward-to-rearward direction. Ribs 22r, 23r are formed at each of both upper and lower sides of the cylinder block 22 and the crankcase 23 (refer to
As shown in the bottom view of the cylinder block 22 in
The right and left forward-displaced portions of the central rib 22rc are provided with rear side bearings for the balance shafts 36L, 36R. The front side bearings for the balance shafts 36L, 36R are arranged at the right and left portions of the rib 22r that forms the forward-most outer wall. That is, the balance shafts 36L, 36R are arranged in parallel at the right and left portions of the crankshaft 21, and are rotatable at their front and rear portions through metal bearings, for example, at the bearing of the forward-most rib 22r and the bearing of the central rib 22rc. As a result, the balance shafts 36L, 36R are longitudinally arranged so as to be offset toward the front side of the cylinder block 22.
The balance shafts 36L, 36R are divided by the central rib 22rc such that balance weights 36Lw, 36Rw are positioned on the balance shafts 36L, 36R between the central rib 22rc and its front adjoining rib 22r. In addition, there are provided balance weights 36Lw, 36Rw cantilevered at the rear end portion of the balance shafts 36L, 36R, positioned rearward of the central rib 22rc.
As seen in horizontal section, the cylinder block 22 is formed having a lateral width in the front portion thereof, where balance shafts 36L, 36R are arranged, that is large, and its lateral width in the rear portion thereof, where balance shafts 36L, 36R are not arranged, is relatively narrow. Since the balance shafts 36L, 36R have their rear portions supported at the bearings displaced forward of the central rib 22rc, the rear portions of the balance shafts 36L, 36R are positioned as far forward as possible. Correspondingly, the proportion of the horizontal section that is of a narrow lateral width, that is, the rear side portion of the cylinder block 22, is kept large so that the overall size of the main body of the internal combustion engine 20 is compact.
In addition, since the rear part balance weights 36Lw, 36Rw are not supported at both ends, but instead are supported in a cantilever form, the entire length of the respective balance shafts 36L, 36R is made short, and bearings are not required at the rear ends thereof. Correspondingly, the narrow lateral width at the rear portion of the cylinder block 22 is assured to be large, further enhancing the effect of forming the overall a size of the main body of the internal combustion engine 20 in a compact manner.
Further, the crankcase 23, connected to the split plane 24 of the cylinder block 22, also has five ribs 23r corresponding to five ribs 22r of the cylinder block 22 (refer to
As shown in
The driven gear 36Lg of the left balance shaft 36L and the drive gear 21g at the outer circumference of a crank web 21w of the crankshaft 21 are directly engaged to each other. In turn, as shown in
Accordingly, the right and left balance shafts 36L, 36R are rotated in opposite directions through rotation of the crankshaft 21, and are rotated at twice rotating speed of the crankshaft 21 so as to dampen or eliminate its secondary vibration.
A gear mechanism comprised of the drive gear 21g for transmitting a rotation of the crankshaft 21 to the right and left balance shafts 36L, 36R, intermediate gear 37g, driven gears 36Lg, 36Rg is arranged inside the cylinder block 22 and the crankcase 23 along the inner surfaces of the ribs 22r, 23r forming the forward-most outer walls and is placed at the position where it is overlapped at the same rearward positions as those of the mounting brackets 22a, 23a of the cylinder block 22 and the crankcase 23 as seen from its side elevational view.
Accordingly, a rigidity around the gear mechanism for use in transmitting a rotating power force at the cylinder block 22 and the crankcase 23 and at the bearing portions of the balance shafts 36L, 36R can be assured in a sufficient high value without adding any special structure.
Since the cylinder block 22 of the crankshaft 21 and the crank web 21w inside the crankcase 23 are provided with a drive gear 21g, the crankshaft 21 itself can be made shorter, and the entire length of the internal combustion engine 20 can be correspondingly shorter, as compared with those of the prior art structure where the drive gear is provided independently.
The portion of the crankshaft 21 that protrudes out of the ribs 22r, 23r which form the front outer walls of the cylinder block 22 and the crankcase 23 is provided with a driven gear 51 for a starter. The driven gear 51 is connected to the crankshaft 21 through a one-way clutch 50 as shown in
The driven gear 51 for a starter itself can be made smaller than an arrangement in which the driven gear 51 for a starter, applied through the one-way clutch 50, is arranged side by side to the drive gear not integral with the crank web, as found in the prior art, but instead is arranged independently so as to avoid an interference from each other.
As indicated by a two-dot chain line in
In turn, the rear part of the crankshaft 21 is pivotally supported on the bearings 55 on the rear walls of the cylinder block 22 and the crankcase 23, and protrudes rearward, as shown in
Referring to
As seen in a bottom view of the crankcase (
The rectangular aligning surface 23b is formed with a plurality of threaded holes 23p provided at spaced intervals about the aligning surface 23b. As shown in
Referring to
Further, oil passages 23L, 23R for the right and left balancers, used to supply oil to the bearings of the right and left balance shafts 36L, 36R, are arranged along the right and left sides of the main oil passage 23C so as to be in parallel with the main oil passage 23C. The oil passages 23L, 23R for the right and left balancers are open at the front wall of the crankcase 23 (refer to
In addition, within the periphery of the rectangular aligning surface 23b of the crankcase 23, and at its rear half part, an elongate, longitudinally extending, rectangular box-shaped (parallelepiped) frame wall 70, having four sides is formed. An inside part of the frame wall 70 has an upper surface 71 (corresponding to the bottom of the crankcase), and the lower side is open (refer to
In turn, as shown in
As shown in
As shown in
The stopper frame 76 includes a flat rectangular frame, closed in shape, and cross members 76b. In particular, the stopper frame 76 has a shape in which three cross-member 76b extend between the long opposed sides of the flat rectangular frame 76a to form large four openings. The screen cover 77 comprises a frame part 77a surrounding a cover 77b. The cover 77b protrudes outward in pyramid-shape, the apex of the pyramid being displaced to one side, adjacent to a frame part 77a. Frame part 77a corresponds to the frame 76a of the stopper frame 76, and a rectangular shape is cut out of lower portion of the cover 77b to form an opening 77c.
The frame 77a of the screen cover 77 holds the circumferential edge of the oil screen 75 between itself and the frame 76a of the stopper frame 76, goes around the back part of the frame 76a, and fastens it to apply tension to the oil screen 75.
The aforesaid oil strainer 74 is fitted by means of the rubber member 78 to the grooves 72a of three sides adjacent the absent right wall of the frame wall 72 in the oil pan 27. When in place, the cover part 77b of the screen cover 77 protrudes to the right side (refer to
When the oil pan 27 is fixed to the crankcase 23 while the oil strainer 74 is fitted to the groove 72a, the frame wall 70 of the crankcase 23 and the frame wall 72 of the oil pan 27 are abutted to each other at their end surfaces, the upper end rubber member 78 of the oil strainer 74 is abutted against the right wall of the frame wall 70, a space in the oil pan 27 is partitioned by the frame walls 70, 72, upper surface 71, oil pan bottom surface and oil screen 75 to form a rectangular parallelepiped cavity 79. The cavity 79 communicates with the oil recovering passage 73 through an opening at the front wall of the frame wall 72.
As described above, since the internal combustion engine 20 is mounted on the boat body 2 so as to be inclined rightwardly, the rectangular parallelepiped cavity 79 defined in the oil pan 27 is set such that the oil screen 75 of the oil strainer 74 occupies the right opening, which is placed at a lower position of the cavity 79. That is, oil accumulated in the oil pan 27 is gathered eccentrically at the right side to enable the oil strainer 74, defining the right opening of the cavity 76, to be constantly submerged in the oil.
Oil accumulated in the oil pan 27 is drawn in an opening 77c of the screen cover 77 of the oil strainer 74, passes through the oil screen 75 and flows into the cavity 79. At this time, a minimal amount of air is drawn in because the oil strainer 74 is constantly submerged in the oil.
Since the oil strainer 74 occupies the cavity 79 in a substantially vertical orientation, the lateral width of the oil pan 27 can be reduced than compared to case in which the oil pan is installed horizontally as shown in the prior art. Thus, it becomes easy to align the oil strainer 74 to fit with the right or left inclination from the center of the bottom of the personal watercraft 1, and the internal combustion engine 20 can be mounted at a slightly lower position.
In addition, although it is necessary to have a space including a certain degree of margin in its vertical orientation when the oil pan is installed using the prior art horizontal orientation, installation under a substantial vertical orientation, as in the case of the present oil strainer 74, enables a sufficient space to be assured at the lateral sides of the oil strainer 74 even if the vertical width of the oil pan is small, enables a vertical width of the oil pan 27 itself to be reduced, enables an entire height of the internal combustion engine 20 to be shortened, and further facilitates mounting the engine onto the boat bottom part of the personal watercraft 1.
Since the cavity 79, defined by the oil strainer 74, is constituted by the frame wall 70 formed at the crankcase 23, the upper surface 71, the frame wall 72 formed at the oil pan 27 and the oil pan bottom surface, no special or exclusive parts are required, and the number of component parts can be reduced. Additionally, the oil strainer 74 is also constructed to be held between the crankcase 23 and the oil pan 27 providing superior assembly characteristics.
Front surfaces of the aforesaid cylinder block 22, crankcase 23 and oil pan 27 are formed with aligning surfaces 22f, 23f and 27f forming a common plane (refer to
As shown in
Further,
As shown in
A coupling cover part 82a covering the couplings 62a, 62b protrudes rearward at the central part of the ACG cover 82. An inner stator 54s of the AC generator 54 is supported by being fixed to the coupling cover part 82a.
An oil pump 90 is provided at a front part of the ACG cover part 82 covering the AC generator 54 from the front side. The oil pump 90 includes a first case 92 connected to a front part to the tank main body 81, and a second case 93 connected to a front part, and fixed to, the tank main body 81 by a bolt 94 together with the first case 92. The pump shaft 95, coaxial with the crankshaft 21, passes through both of the front and rear first and second cases 92, 93, and together with the crankshaft 21 passes through the ACG cover part 82. The coupling 62b is fixed at its rear end by a bolt 95a from a rear side.
An inner rotor is fitted to a shaft part in the first case 92 of the pump shaft 95. A scavenging pump 90S is provided. An inner rotor is fitted to a shaft part in the second case 93, and a feed pump 90F is provided. Accordingly, rotation of the crankshaft 21 is transmitted to a rotation of the pump shaft 95 through couplings 62a, 62b so as to drive the scavenging pump 90S and the feed pump 90F.
Referring to
Accordingly, lubricating oil accumulated at the oil pan 27 passes through the oil strainer 74 under driving operation of the scavenging pump 90S and is drawn in at the front part of the oil recovering passage 73, passes through the oil recovering passage 86 and reaches to the upper scavenging pump 90S.
Referring to
In addition, as shown in
The supply oil discharging passage 98 extends upward from the discharging port of the feed pump 90F. Thereafter, it is bent rearward and is connected to a lateral hole 98a formed at the tank main body 81. The lateral hole 98a communicates with a vertical hole 98b formed at the same tank main body 81, the upper end of the vertical hole 98b opens in an annular shape at the fixing surface of the oil filter 110, to be described later, and communicates with an oil inlet 111 of the oil filter 110 (refer to
Accordingly, when the feed pump 90F is driven, the lubricating oil is drawn up through the supply oil suction passage 96 from the lower part of the oil storing part 83 of the oil tank 80, discharged to the supply oil discharging passage 98, forcedly fed upward at the lateral hole 98a and the vertical hole 98b formed at the tank main body 81, and then reaches the oil filter 110.
Further, a relief valve 99 is installed at the midway part of the supply oil discharging passage 98 between it and the oil storing part 83, and when a discharging pressure of the supply oil is too high, surplus oil is returned back to the oil storing part 83.
As shown in
The oil cooler 100 is covered on its front side with a part of the tank cover 88 as shown in
As shown in
In addition, as shown in
When the lubricating oil is equal to or more than a predetermined temperature, the oil thermostat 105 opens the side of the oil cooler 100, and closes the bypass oil path 106, respectively, by means of the motion of the changing-over valve 105a. Moreover, when the lubricating oil temperature is lower than the predetermined temperature, the oil thermostat 105 opens the bypass oil passage 106, and closes the side of the oil cooler 100.
A low-pressure oil switch 115 is fixed to the bypass oil passage 106 so as to detect an abnormal reduction of hydraulic pressure, and a high-pressure oil switch 116 is fixed to the substantially vertical oil passage 107 downstream side of both the oil cooler 100 and the bypass oil passage 106, so as to detect an abnormal increasing of hydraulic pressure.
As shown in
As indicated by a dotted line in
As shown in
The left balancer supplying passage 109l and the right balancer supplying passage 109r are connected to each of the left balancer oil passage 23L and the right balancer oil passage 23R, respectively (refer to FIG. 10),whereby oil is supplied to the bearings of the right and left balance shafts 36L, 36R.
Further, oil is supplied from the main oil passage 23C to the bearings of the upper camshafts 35I, 35E and at the same time oil is also supplied to the turbocharger 43 so as to form circulation paths each returning to the oil pan 27.
In
Lubricating oil recovered into the oil tank 80 is drawn by means of a driving operation of the feed pump 90F, passes through the screen oil filter 97, and is drawn into the feed pump 90F. Lubricating oil discharged out of the feed pump 90F passes through the lateral hole 98a and the vertical hole 98b, passes through a medial relief valve 99, flows into the oil filter 110 where it is filtered, and then reaches the oil thermostat 105.
When the lubricating oil reaches a temperature equal to or higher than a predetermined temperature, the changing-over valve 105a opens a pathway to the oil cooler 100, permitting the lubricating oil to flow to the oil cooler 100 and to be cooled, while closing off access to a bypass oil path 106. Cooled lubricant is discharged to substantially vertical oil passage 107. Alternatively, if the lubricating oil reaches the thermostat 105 at a temperature below the predetermined temperature, the changing-over valve 105a closes the pathway to the oil cooler, and opens the bypass oil passage 106, thereby permitting the lubricating oil to flow through the bypass oil passage 106, avoiding the cooling action of the oil cooler 100, and flowing downstream from the bypass oil passage to the substantially vertical oil passage 107. In addition, a low-pressure oil switch 115 is fixed to the bypass oil passage 106, and the high-pressure oil switch 116 is fixed to the substantially vertical oil passage 107.
Lubricating oil that has flowed down the substantially vertical oil passage 107 is branched at the lower end thereof within oil lateral passage 108 into three branch passages, whereby lubricating oil flows at the lower part of the crankcase 23 in a rearward direction. Lubricating oil branched at the right and left balancer supplying passages 109l, 109r passes through each of the right and left balancer oil passages 23L, 23R and is supplied to the bearings of the right and left balance shafts 36L, 36R.
Lubricating oil branched at the central main gallery supplying passage 109c is further branched while passing through the main oil passage 23C and is supplied to each of the bearings of the crankshaft 21. Further, lubricating oil supplied to each of the bearings of the crankshaft 21 passes through the oil passage formed in the crankshaft 21 and is supplied to a connecting part with a large end of the connecting rod 31.
In addition, a camshaft oil supplying passage 120 is formed to extend from the main oil passage 23C in an upward direction. Lubricating oil that has ascended the camshaft oil supplying passage 120 flows in each of the in-shaft oil passages of the right and left camshafts 35I, 35E, and supplies the in-shaft oil passages to each of the bearings and each of the cam surfaces. Lubricating oil that has lubricated the crankshaft 21, right and left balance shafts 36L, 36R and right and left camshafts 35I, 35E and the like finally returns back to the oil pan 27.
Further, the turbocharger oil supplying pipe 122 extends from the main oil passage 23C to the turbocharger 43 through the oil filter 121. A part of the lubricating oil that has flowed through the main oil passage 23C passes through the turbocharger oil supplying pipe 121 and is supplies the turbocharger 43.
Lubricating oil supplied to the turbocharger 43 is branched to provide a first branch for lubricating the bearings and a second branch for shutting off heat at the turbine and cooling it. The lubricating oil within the two branches is returned back to the oil pan 27 through the two oil discharging pipes 123, 124.
Meanwhile, a cooling system for the internal combustion engine 20 of the present invention mounted on the personal watercraft 1 uses water on which the personal watercraft 1 floats.
Cooling water passing through the other cooling water hose 41a branched from the cooling water feeding hose 45 flows into the intercooler 41 to cool intake gas, and then flows to the turbocharger 25 to cool the turbocharger 25. Thereafter, the cooling water reaches the exhaust pipe 47a to cool the exhaust pipe 47a and at the same time the exhaust gas is taken into the cooling water, then the cooling water passes through the anti-backflow chamber 47b, water muffler 47c and pipe 47d in sequence and reaches the water chamber 47e communicating with the water, and then the cooling water is discharged into the water.
The oil thermostat 105 in the aforesaid lubricating system opens the oil path through the oil cooler 100 when the lubricating oil shows a temperature equal to or more than the predetermined temperature, so as to cool the lubricating oil, thereby cooling of the internal combustion engine 20 can be promoted.
In turn, when the lubricating oil shows a temperature lower than the predetermined temperature, the bypass oil passage 106 is opened directing the lubricating oil bypass the oil cooler 100 and not to be cooled. In this manner, idling operation is promoted and over-cooling at the time of a cooling operation is prevented in advance.
The personal watercraft 1 is operated such that cooling water fed from the positive pressure side of the jet propulsion pump 10 is used for cooling the internal combustion engine 20, and the oil cooler 100 also utilizes this cooling water, so that it is easy for over-cooling to occur during a cooling operation, and passing the lubricating oil through the oil cooler causes it to reach an over-cooled state more easily. To avoid this situation, the lubricating oil is not passed through the oil cooler 100 under a control of the oil thermostat 105 at a temperature lower than the predetermined temperature, where the over-cooling is apt to occur, but instead bypasses the oil cooler 100 to avoid the over-cooling at the time of cooling operation.
Since over-cooling is avoided, even if fuel in the combustion chamber 32 enters into the crankcase 23 and is mixed with oil, evaporation of oil is promoted since the oil temperature is increased, and dilution is prevented, whereby oil deterioration is restricted.
Since both the bypass oil passage 106 and the discharge from the oil cooler communicate with the downstream side of the bypass oil passage 106, the bypass oil passage 106 is always filled with lubricating oil. The bypass oil passage 106 is provided with the low-pressure oil switch 115, whereby an abnormal reduction in hydraulic pressure is stably detected.
The substantially vertical oil passage 107 at the downstream side of the oil cooler 100 is provided with the high-pressure oil switch 116 to enable detection of an abnormal increasing of hydraulic pressure caused by clogging at the oil passage to be lubricated such as each of the downstream side bearings or the like. When the abnormal state of hydraulic pressure is detected by one or both of the low-pressure oil switch 115 and the high-pressure oil switch 116, countermeasures, including producing an alarm for bringing the condition to an operator's attention, are carried out.
The oil cooler 100 is made such that a size of the heat exchanging plates 100a is short and small as compared with that of the prior art. Moreover, the lower part of the oil cooler 100 is displaced upward and located at a higher position than the crankshaft 21, and the oil cooler housing 85 itself is also located at a higher position than the crankshaft 21 at its lower part. Accordingly, as shown in
Since the high-pressure oil switch 116 is arranged to protrude just below a part of the tank cover 88 covering the oil cooler 100 from its front side, its upper part is covered by the tank cover 88 to prevent water from dropping from above onto the high-pressure oil switch 116.
Referring to
Accordingly, when the personal watercraft 1 is pulled up on land, water in the oil cooler housing 85, covered by the tank cover 88, flows out of the cooling water in-flow part 85a, passes through the cooling water hose 46 and the cooling water feeding hose 45, flows out of the cooling water intake port 131 at the positive pressure side of the jet propulsion pump 10, and is naturally discharged.
While a working example of the present invention has been described above, the present invention is not limited to the working example described above, but various design alterations may be carried out without departing from the present invention as set forth in the claims.
Number | Date | Country | Kind |
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2004-284548 | Sep 2004 | JP | national |
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Number | Date | Country |
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2003-035201 | Feb 2003 | JP |
Number | Date | Country | |
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20060065230 A1 | Mar 2006 | US |