The present invention relates to an engine device.
Patent Literature 1 discloses an engine device. The engine device of Patent Literature 1 is equipped with a cylinder head and an Exhaust Gas Recirculation (EGR) cooler. The EGR cooler is connected to a front side surface of a cylinder head (a flywheel side surface). In the engine device of Patent Literature 1, an EGR gas flow path is formed in s cylinder head that communicates with the EGR cooler.
However, in the configuration where the EGR cooler is connected to the front side surface of the cylinder head, when the longitudinal width of the EGR cooler is larger than the lateral width of the cylinder head, the width of the engine device increases, so that mountability of the engine device when being mounted on a work machine is impaired. For example, in the case of an engine device with high power, the longitudinal width of the EGR cooler may be larger than the width of the cylinder head because the EGR cooler increases in size.
The present invention has been made in view of the above mentioned problem, therefore an object of the present invention is to provide an engine device capable of suppressing the increase in its lateral width due to the size of the EGR cooler.
In the present invention, the engine device includes a cylinder block, a cylinder head, an exhaust manifold, and an EGR cooler. The cylinder head is located above the cylinder block. The exhaust manifold is located on one side surface of the cylinder head and distributes exhaust gases exhausted from the cylinder head. The EGR cooler is located below the exhaust manifold and cools the EGR gas, which is part of the exhaust gas exhausted from the exhaust manifold.
According to the engine device of the present invention, it is possible to suppress the increase in the lateral width of the engine device due to the size of the EGR cooler.
The following is a description of an engine device according to an embodiment of the present invention with reference to the drawings (
For the purpose of easy understanding, a front-rear direction, a left-right direction, and an up-down direction are defined in the specification. In the present embodiment, a side where a cooling fan 16 (see
As shown in
The oil pan 18 is located below the cylinder block 2. Lubricating oil is stored in the oil pan 18. The lubricating oil in the oil pan 18 is supplied to each lubricating section of the engine device 100. The lubricating oil supplied to each lubricating section is then returned to the oil pan 18.
The flywheel housing 12 is placed on in the rear of the cylinder block 2. The flywheel housing 12 houses the flywheel 26 (see
The cylinder block 2 incorporates a plurality of cylinders and a plurality of pistons. Fuel is combusted by the plurality of pistons making a piston motion in each of the plurality of cylinders. As a result, power is generated in cylinder block 2.
Exhaust gases generated by fuel combustion flow into the exhaust manifold 4 through the cylinder head 20. The exhaust manifold 4 collects the exhaust gases from the cylinder head 20 and distributes the same. The exhaust manifold 4 is placed on the left side (exhaust side) of the cylinder head 20.
The EGR cooler 6 is located below the exhaust manifold 4. Therefore, the EGR cooler 6 is located on the left side (exhaust side) of the engine device 100. More specifically, the EGR cooler 6 is located at a left side (exhaust side) surface 2a of the cylinder block 2. Hereinafter, the left side surface 2a of the cylinder block 2 may be referred to as “left side surface 2a”.
According to the present embodiment, the EGR cooler 6 is located at the left side surface 2a (exhaust side surface) of the cylinder block 2, so that even if the longitudinal width (width in the front-rear direction) of the EGR cooler 6 increases, the lateral width (width in the left-right direction) of the engine device 100 does not increase. According to this configuration, the EGR cooler 6 is located below the exhaust manifold 4, so that the EGR cooler 6 overlaps the exhaust manifold 4 as viewed from the side of the exhaust manifold 4 (upper side). Therefore, the lateral width (width in the left-right direction) of the engine device 100 becomes hard to be increased due to the lateral width (left-right direction width) of the EGR cooler 6. As a result, the increase in the lateral width (width in the left-right direction) of the engine device 100 is suppressed. Thus, the engine device 100 can be easily mounted on the work machine.
The EGR cooler 6 cools EGR gas which is part of exhaust gas exhausted from the exhaust manifold 4. Specifically, a first cooling water pipe 8a and a second cooling water pipe 8b are connected to the EGR cooler 6. The EGR cooler 6 has inside a gas flow path through which EGR gas is distributed and a cooling water flow path through which cooling water is distributed. The first cooling water pipe 8a communicates with an inlet of the cooling water flow path of the EGR cooler 6 (cooling water inlet), and the second cooling water pipe 8b communicates with an outlet of the cooling water flow path of the EGR cooler 6 (cooling water outlet). As EGR gas flows through the gas flow path of the EGR cooler 6, it is cooled by cooling water flowing through the cooling water flow path of the EGR cooler 6.
In the present embodiment, the gas flow path and the cooling water flow path of the EGR cooler 6 are U-shaped flow paths. Therefore, the EGR cooler 6 has a shorter longitudinal width (width in the front-back direction) than a configuration in which the gas flow path and the cooling water flow path are linear flow paths.
In the present embodiment, the EGR cooler 6 is located above the starter 10. Furthermore, the EGR cooler 6 is positioned so that its longitudinal direction is along the front-rear direction. Therefore, space to locate a sort of auxiliary equipment can be secured between the EGR cooler 6 and the starter 10. Power is transmitted from the flywheel 26 (see
In the present embodiment, the EGR cooler 6 is attached to the exhaust manifold 4. Specifically, the exhaust manifold 4 has a body 41, a flange 42, and a pipe section 43. The flange 42 and the pipe section 43 are located on the side of the flywheel housing 12 (rear side). The EGR cooler 6 is attached to the flange 42 of the exhaust manifold 4. In detail, the flange 42 of the exhaust manifold 4 is connected to the upper surface of the EGR cooler 6.
EGR gas flows into the EGR cooler 6 through the flange 42 of the exhaust manifold 4. After being cooled by the EGR cooler 6, EGR gas is returned to the intake side of the engine device 100 through the flange 42 and the pipe section 43 of the exhaust manifold 4. Hereinafter, EGR gas after being cooled by the EGR cooler 6 may be referred to as “EGR gas after being cooled”.
According to the present embodiment, since the EGR cooler 6 is attached to the exhaust manifold 4, no pipe to distribute EGR gas from the exhaust manifold 4 to the EGR cooler 6 is necessary. Thus, the number of parts in the engine device 100 can be reduced. As a result, man-hours required to assemble the engine device 100 can be reduced. In addition, gas leak is less likely to occur in the engine device 100 because the number of piping is reduced.
According to the present embodiment, the EGR cooler 6 is attached to the exhaust manifold 4, thereby bringing the EGR cooler 6 close to the exhaust manifold 4. As a result, more space to locate a sort of auxiliary equipment can be secured between the EGR cooler 6 and the starter 10.
In the present embodiment, a center of the EGR cooler 6 in the front-rear direction is located on a side nearer the flywheel housing 12 (rear side) than a center of the cylinder block 2 in the front-rear direction. Therefore, space to locate a sort of auxiliary equipment can be secured in front of the EGR cooler 6 (the side of the cooling fan 16). Furthermore, as already explained, because the gas flow path and the cooling water flow path in the EGR cooler 6 are U-shaped flow paths, the EGR cooler 6 has a shorter longitudinal width (width in the front-rear direction) than the configuration in which the gas flow path and the cooling water flow path are linear flow paths. Therefore, more space to locate a sort of auxiliary equipment can be secured in front of the EGR cooler 6 (the side of the cooling fan 16). Power from the belt member 14 is transmitted to the sort of auxiliary equipment located in front of the EGR cooler 6.
According to the present embodiment, since the EGR cooler 6 is attached to the exhaust manifold 4, more space to locate a sort of auxiliary equipment can be secured in front of the EGR cooler 6 (on the side of the cooling fan 16).
In the present embodiment, the EGR cooler 6 overlaps the flywheel housing 12 in its entirety as viewed from the side of the flywheel housing 12. In other words, the EGR cooler 6 is located more inside than the flywheel housing 12 in the left-right direction. Therefore, the lateral width (width in the left-right direction) of the engine device 100 can be suppressed from increasing due to the lateral width (width in the left-right direction) of the EGR cooler 6. Also, when the engine device 100 is mounted on a work machine, interference between the engine device 100 and parts of the work machine located around the engine device 100 can be suppressed.
Next, the engine device 100 according to the present embodiment is described with reference to
As shown in
The crankshaft 24 extends in the front-rear direction. The crankshaft 24 is rotatably supported by the cylinder block 2 described above with reference to
The crankshaft 24 rotates based on power generated in the cylinder block 2. The flywheel 26 rotates integrally with the crankshaft 24. The flywheel 26 provides the crankshaft 24 with inertia.
The belt member 14 rotates with power transmitted from the crankshaft 24. The cooling fan 16 rotates with power transmitted from the belt member 14. The cooling fan 16 cools cooling water.
Next, the engine device 100 according to the present embodiment is described with reference to
The bracket 22 attaches the EGR cooler 6 to the left side surface 2a of the cylinder block 2. In the present embodiment, the bracket 22 is connected to a bottom surface of the EGR cooler 6.
According to the present embodiment, the bracket 22 allows a shake of the EGR cooler 6 due to engine vibration to be suppressed. The exhaust manifold 4 may also extend (thermal expansion) due to heat from exhaust gases. According to the present embodiment, the bracket 22 allows the stress applied to the EGR cooler 6 due to thermal expansion of the exhaust manifold 4 to be reduced.
Next, the engine device 100 according to the present embodiment is described with reference to
In the present embodiment, EGR gas after being cooled flows into the cylinder head 20 from the pipe section 43 of the exhaust manifold 4. The cylinder head 20 distributes EGR gas after being cooled to the EGR gas pipe 28. The EGR gas pipe 28 distributes EGR gas after being cooled to the EGR valve 30.
In the present embodiment, the EGR cooler 6 is located at a position adjacent to the flywheel housing 12. Therefore, more space to locate a sort of auxiliary equipment can be secured in front of the EGR cooler 6.
Next, the engine device 100 according to the present embodiment is described with reference to
As shown in
The intake manifold 32 is placed on the right side (intake side) surface of the cylinder head 20. The intake manifold 32 aggregates the EGR gas after being cooled that flows into from the EGR valve 30 and fresh air to produce mixed gas and distributes the mixed gas to the cylinder head 20. The cylinder head 20 distributes the mixed gas that flows into from the intake manifold 32 to cylinder block 2.
Next, the engine device 100 according to the present embodiment is described with reference to
As shown in
As shown in
As shown in
Next, the engine device 100 according to the present embodiment is described with reference to
As shown in
The flange 42 of the exhaust manifold 4 has a gas flow path that communicates the gas flow path inside a body 41 with the EGR gas outlet 42a. Therefore, the EGR gas outlet 42a communicates with the gas flow path in the body 41 of the exhaust manifold 4. EGR gas is discharged from the EGR gas outlet 42a and flows into the EGR cooler 6.
The flange 42 of the exhaust manifold 4 has a gas flow path through which the EGR gas inlet 42b communicates with the pipe section 43. Therefore, the EGR gas inlet 42b communicates with the pipe section 43. After flowing into the flange 42 from the EGR gas inlet 42b, the EGR gas after being cooled flows into the gas flow path 20b of the cylinder head 20 described with reference to
As shown in
The EGR gas inlet 61 communicates with the EGR gas outlet 42a of the exhaust manifold 4 described with reference to
The EGR gas outlet 62 communicates with the EGR gas inlet 42b of the exhaust manifold 4 described with reference to
In the present embodiment, the EGR gas inlet 61 and the EGR gas outlet 62 are provided at one end 6a of the EGR cooler 6. One end 6a of the EGR cooler 6 is one end of the EGR cooler 6 in the longitudinal (front-rear) direction. One end 6a of the EGR cooler 6 is attached to the flange 42 of the exhaust manifold 4 (see
As shown in
The cooling water inlet pipe 63 communicates with the first cooling water pipe 8a described with reference to
The cooling water outlet pipe 64 communicates with the second cooling water pipe 8b described with reference to
In the present embodiment, the cooling water inlet pipe 63 (cooling water inlet 63a) and the cooling water outlet pipe 64 (cooling water outlet) are provided at the other end 6b of the EGR cooler 6. The other end 6b of the EGR cooler 6 is the other end of the EGR cooler 6 in the longitudinal (front-rear) direction. In other words, the other end 6b of the EGR cooler 6 is opposite side to the one end 6a of the EGR cooler 6.
According to the present embodiment, the EGR gas inlet 61 and the EGR gas outlet 62 are provided at one end 6a of the EGR cooler 6, and the cooling water inlet pipe 63 (cooling water inlet 63a) and the cooling water outlet pipe 64 (cooling water outlet) are provided at the other end 6b of the EGR cooler 6. Therefore, since the pipe section for EGR gas (in the present embodiment, the flange 42 of the exhaust manifold 4) connected to the EGR cooler 6 has only to be connected to one end side of the EGR cooler 6, and the pipe section for cooling water (in the present embodiment, the first cooling water pipe 8a and the second cooling water pipe 8b) connected to the EGR cooler 6 has only to be connected to the other end side of the EGR cooler 6, this makes it possible to improve the degree of freedom in the layout of other parts to be located on the left side (exhaust side) of the engine device 100.
Next, the engine device 100 according to the present embodiment is further described with reference to
The embodiments of the present invention have been described with reference to the accompanying drawings (
The drawings schematically show each component as a main subject as so to facilitate understanding of the invention, and the thickness, length, quantity, spacing, and the like of each shown component may be different from the actual ones due to the convenience of creating the drawings. Further, the configuration of each component in the above-described embodiments is merely one example, and the present invention is not limited thereto. It is needless to say that the configuration can be variously altered within a scope not substantially departing from effects of the present invention.
For example, in the embodiments described with reference to
In the embodiments described with reference to
The present invention is useful for an engine device.
Number | Date | Country | Kind |
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2021-044758 | Mar 2021 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2022/011845 | 3/15/2022 | WO |