Non-limiting example embodiments of the present invention relate to managing or controlling engine flare for an internal combustion engine.
During a start up phase of an internal combustion engine, it is typical in the first few seconds for the engine revolutions to initially rise, before going back to a steady idle. This is known as flare. Flare results from a number of factors, but is related to the need to provide a higher quantity of fuel that is normally provided at idle to match the air trapped in the engine combustion chamber or chambers (e.g. the cylinder(s) of a cylinder-based engine) of an engine that has not recently been run (and may be relatively cold) in order to achieve a sufficiently rich mixture that will ignite. Once the engine fires up, this increased quantity of air/fuel mixture being provided to the combustion chamber, or chambers, causes the engine to accelerate rapidly. This causes flare, resulting in increased emissions, increased noise, and increased consumption with respect to the engine turning over at normal idle speed.
There is a need, therefore to better control, or to manage flare during an engine start up phase to mitigate these disadvantages.
An aspect of non-limiting example embodiments of the invention provides an engine management system comprising start up control logic operable during a start up phase of an internal combustion engine to control an alternator load so as to control engine speed flare.
By controlling the alternator load during at least a part of the start up phase, flare can be reduced, whereby savings on emissions, noise and fuel consumption can be achieved. Even when an engine ignition timing is advanced or an engine fueling increased in order to improve combustion stability, the flare speed can be reduced by controlling the alternator load during at least a part of the start up. That is, advancing the ignition timing (e.g., in a spark ignition engine) or increasing the fueling (e.g., in a diesel engine) will normally result in an increased flare speed. However, by controlling the alternator load in example embodiments of the invention, the flare speed can be controllably reduced. Benefits resulting from improved combustion stability as well as reduced engine speed flare can thus be achieved. Other benefits such as increased start energy recovery by the alternator can also be achieved.
Another aspect of non-limiting example embodiments of the invention provides an engine management system comprising start up control logic operable during a start up phase of an internal combustion engine to control an alternator load so that energy used in starting the engine can be at least partially recovered and stored in, for example, a vehicle battery.
An internal combustion engine, for example a spark ignition engine or a compression ignition engine can be provided with such an engine management system. Also, a vehicle can be provided that includes an internal combustion engine with such an engine management system.
Other aspects of non-limiting example embodiments of the invention include methods of operating such an engine management system and a computer program for carrying out the methods.
Non-limiting example embodiments of the present invention will now be described by way of example only with reference to the accompanying drawings.
Example embodiments of the invention are described in which an alternator is used to control flare and to recover energy in a start-up phase of an internal combustion engine.
The engine 12 is connected to the driving wheels 16 of the vehicle via a transmission 14. In the present example, the vehicle is shown as being a front wheel drive vehicle. However, it will be appreciated that, in other embodiments, the present invention can be applied to rear wheel drive and all wheel drive vehicles.
A battery 20 is used for the storage of electrical energy within the vehicle system. In the present example, a single battery 20 is provided. However, in other example vehicles, more than one battery may be provided serving similar or different purposes. For example, the vehicle may be a hybrid vehicle and batteries may be provided for the storage of electrical energy for powering electric motors within the hybrid system.
An engine management system is provided that includes an engine control unit (ECU) 18. The ECU 18 can be a programmable ECU including, for example, one or more microcontrollers and/or microprocessors controlled by one or more control programs. The ECU 18 is connected to various sensors and control mechanisms to sense control parameters and to control the internal combustion engine systems. For example, the ECU 18 can be connected to receive a signal from a crank sensor 28 and to send and receive signals from an alternator 30. It will be appreciated that the ECU 18 can be connected to many more systems and sensors within the vehicle 10.
Cranking the engine 12 by means of the starter 24, in combination with control signals from the ECU 18, causes a start up phase in engine control for the internal combustion 12, as will be described in more detail hereinafter. Also shown in
The alternator 30 shown in
As described in the introduction, during a startup phase of an internal combustion engine, a quantity of fuel is provided to the one or more combustion chambers of the internal combustion engine to match the air trapped in the engine combustion chamber(s). Effectively, at engine start up, an open throttle setting is used whereby a higher quantity of fuel is provided than would be needed at a steady state idle speed for the internal combustion engine. This initial amount of fuel is designed to enable a rapid initial acceleration of the engine.
However, the rapid acceleration of the engine typically causes the engine to accelerate beyond normal idle speed to create what is generally known as “flare”. Conventionally, the flare of an engine can be controlled by, for example, retarding the ignition timing in a spark ignition engine (e.g., a gasoline engine) and/or by retarding the fuel injection in a spark ignition engine such as a gasoline engine or a compression engine such as a diesel engine. However, retarding the ignition and/or fuel injection timing can lead to less efficient fuel burn and to potentially increased emissions during the start up phase of an internal combustion engine.
As described above, in a non-limiting example embodiment of the invention, the alternator load is used to control the load on the internal combustion engine which can be used to control flare and/or at least partially to recover energy used by the starter motor when starting the internal combustion engine.
The torque request logic 64 contains a map providing a feed forward profile based on a time since cranking started (i.e., since the starting of the starter motor). The torque request logic 64 includes a feed forward profile based on time since cranking started as the response of the alternator is delayed from the request. The torque request profile 70 is represented in more detail in
In the present example, a second part 102 of the start up phase, after approximately 0.25 of a second, the torque is ramped up to an increased torque value, or alternator load, during the first firing of the engine. For example this could equate to a maximum 100% alternator duty, or some other duty value, for example an 80% or an 85% alternator duty).
In a third part 104 of the start up phase, between approximately 0.3 and 0.9 of a second in the present example, the torque, or alternator load is held at a constant value (for example the increased value mentioned above) during engine run up (i.e. as the engine runs up to a speed when it is self sustaining without the starter motor turning).
In the next, flare, part 106 of the start up phase, between approximately 0.9 and 1.8 seconds in the present example, proportional control of torque is provided. In this phase, the torque request logic 64 is responsive to at least the current engine speed and the target engine speed dynamically to determine feed forward values for generating a torque request signal used dynamically to control the alternator load.
In a final, handover, part 108 of the start up phase, between 1.8 and 2.8 seconds in the present example, torque is ramped down until handover to standard alternator control during normal operation of the engine. As illustrated in
It should be understood that the timings illustrated in
Returning to
The output of the torque request logic 64 is a torque request signal 72 which is provided to alternator torque logic 74 that forms an alternator torque controller. The alternator torque logic 74 provides a mapping defining an alternator torque model which is used by the engine management system to deliver the target battery voltage in normal usage. However, by an inverse lookup of the alternator torque model, using the torque request signal 72 a target voltage signal 50 can be output that is provided to the alternator 30 to enable the regulator of the alternator to control the PWM control signal 40 and hence to control the torque 44, that is the alternator load, required.
The alternator torque model 74 receives as inputs the alternator speed 76 from an alternator speed sensor (not shown), the feedback voltage 48 from the stator 35 and the alternator duty 52 from the regulator 46.
The target voltage signal 50 can be supplied to the alternator 30 in any suitable manner, for example as an analog or digital signal as, for example, a voltage or current signal or through another communication bus. The target voltage is achieved by changing the duty cycle of the PWM control signal. If the PWM control signal 40 is permanently at high (i.e., 100 percent alternator duty) then maximum possible power (voltage×current) may be generated, whereby if the PWM control signal has, for example, a 50 percent duty cycle (i.e., is high for half the time providing 50% alternator duty), then a lower amount of power (voltage×current) is output by the alternator. If the PWM control signal 40 is low all of the time, this provides zero alternator duty. It should be noted with reference to
The PWM signal is controlled to prevent the system voltage from exceeding a safe operating limit. In a nominal 12V system this could, for example, be set at 15V. Increasing the voltage limit will allow the alternator to generate more power, but will require a DC/DC converter to supply a correct voltage to the vehicle systems.
In a vehicle system, the alternator is typically used to replace the power used when the engine is started, before the engine is next stopped, by, for example, recharging the battery during normal operation. However, an example embodiment of the present invention enables this power to be recovered more efficiently as a result of the flare control methodology described above.
Equations 1, 2 and 3 mathematically describe the ratio calculation illustrated in
Equation 1 below defines the power used for starting the engine.
Equation 2 below defines the power generated by the alternator and stored in the battery during flare control. The efficiency term is required as the conversion of electrical energy generated by the alternator to chemical energy in the battery is not 100 percent efficient.
Equation 3 below calculates the regeneration ratio (percentage of power recovered) during each engine start.
It would be beneficial to improve the combustion stability of the internal combustion engine. Improving the combustion stability of the internal combustion engine will decrease the amount of harmful emissions from the engine. In order to achieve the benefit of improved combustion stability, the base ignition timing of the engine and/or amount of fueling to the engine may be modified. In particular, the ignition timing can be advanced and/or the amount of fueling (e.g., fuel provided to the engine through fuel injectors as controlled by the ECU 18) may be increased. While advancing the ignition timing (e.g., in a spark ignition engine) or increasing the fueling (e.g., in a diesel engine) would provide the benefit of improved combustion stability, it would also normally produce the disadvantage of an increased engine flare speed. As can be seen in
As discussed above, the torque request controller 64 receives a speed of the engine as an input parameter 66. When the start up speed of the engine exceeds a target idle speed, the torque request controller 64 determines an alternator torque request 72 using PID control and the start up engine speed. This alternator torque request 72 is ultimately used by the alternator 30 to determine an increased alternator duty which in turn increases the alternator load and hence engine load during engine speed flare. The engine flare speed can thus be reduced.
The alternator torque model 74 receives the torque request 72 (feed forward and PID torque request) from the torque request controller 64. The engine management system uses an alternator torque model of the alternator torque logic 74 to output a target voltage signal 50 to the alternator 30. The alternator 30 may have a smaller pulley than usual, or greater gear reduction, to allow a higher torque at a low speed. The target voltage signal 50 provided to the alternator 30 enables the regulator 46 of the alternator 30 to control the alternator 30 through duty control of the PWM signal 40 to adjust torque. In particular, the duty of the PWM control signal 40 may be increased in the manner shown in signal 124 of
There has been described an engine management system and a method for controlling an internal combustion engine during a start up phase, include cranking the internal combustion engine to initiate the start up phase and controlling an alternator load, which can be used dynamically adjust a load on the internal combustion engine during at least a part of the start up phase, thereby to control engine speed flare and/or to allow recovery of at least part of the energy used to start the internal combustion engine. The ignition timing for starting the engine can be advanced and/or the engine fueling can be increased in example embodiments of the present invention to obtain the benefit of increased combustion stability and lesser amount of harmful emissions, but without the normally countervailing disadvantage of increased flare speed. Moreover, advancing the ignition timing and/or increasing the fueling to improve combustion stability in example embodiments of the present invention enables an increased amount of energy used to start the internal combustion engine to be recovered.
An embodiment of the invention can also provide a computer program product in the form of a computer program for controlling the ECU of an engine management system to carry out such a method. The computer program can be provided on a carrier medium, for example a computer readable medium. The carrier medium could be a storage medium, such as a solid state, magnetic, optical, magneto-optical or other storage medium. The carrier medium could be a transmission medium such as broadcast, telephonic, computer network, wired, wireless, electrical, electromagnetic, optical or indeed any other transmission medium.
As indicated above, as well as enabling the control of engine flare, an embodiment the invention can enable the recovery of at least some of the electrical energy drawn from a battery by a starter motor to crank an internal combustion engine.
Also, as mentioned above, in prior internal combustion engine systems, ignition and/or fuel injection timings can be retarded to provide at least partial control of engine flare. An embodiment of the invention can enable the degree of ignition and/or fuel injection retardation to be reduced or eliminated, improving combustion and reducing fuel consumption, engine noise and environmental emissions.
Although the embodiments above have been described in considerable detail, numerous variations and modifications will become apparent to those skilled in the art once the above disclosure is fully appreciated. It is intended that the following claims be interpreted to embrace all such variations and modifications as well as their equivalents.
This application is a continuation-in-part of application Ser. No. 11/892,811 filed Aug. 27, 2007, the entire content of which is incorporated by reference in this application.
Number | Date | Country | |
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Parent | 11892811 | Aug 2007 | US |
Child | 12081063 | US |