Engine for watercraft

Information

  • Patent Grant
  • 6478002
  • Patent Number
    6,478,002
  • Date Filed
    Monday, October 2, 2000
    25 years ago
  • Date Issued
    Tuesday, November 12, 2002
    23 years ago
Abstract
An engine for a watercraft includes an improved air induction system that can have a large plenum chamber notwithstanding being placed in a narrow engine compartment. The air induction system includes a plenum chamber member defining the plenum chamber. The plenum chamber member has an air inlet port for the plenum chamber. The air induction system also includes one or more throttle bodies. The throttle bodies have throttle valves admitting air to one or more combustion chambers from the plenum chamber. The throttle bodies are disposed within the plenum chamber. The construction of the air induction system not only provide a large capacity plenum chamber, but also protects the throttle bodies from water.
Description




PRIORITY INFORMATION




This invention is based on and claims priority to Japanese Patent Applications No. Hei 11-277911, filed Sep. 30, 1999, the entire contents of which is hereby expressly incorporated by reference.




BACKGROUND OF THE INVENTION




1. Field of the Invention




This invention relates to an engine for a watercraft, and more particularly to an arrangement of an air induction system of an engine most suitable for a personal watercraft.




2. Description of Related Art




Personal watercrafts have become very popular in recent years. This type of watercraft is quite sporting in nature and caries one or more riders. A relatively small hull of the personal watercraft commonly defines a rider's area above an engine compartment. An internal combustion engine powers a jet propulsion unit which propels the watercraft. The engine lies within the engine compartment in front of a tunnel formed on an underside of the hull. The jet propulsion unit, which includes an impeller, is placed within the tunnel. The impeller has an impeller shaft driven by the engine. The impeller shaft usually extends between the engine and the jet propulsion device through a bulkhead of the hull tunnel.




The engine includes an air induction system for introducing air into one or more combustion chambers. The air induction system includes one or more throttle bodies associated with the combustion chambers. Each throttle body has a throttle valve admitting air into the combustion chambers. Typical throttle bodies are made of metal material. This metal material, however, is likely to be corroded by water, particularly, by salt water. Because the engine for the watercraft often is exposed to water, water protection of engine components is a concern.




A need therefore exists for an improved engine that can protect a throttle body or throttle bodies from water so as to preclude the throttle bodies from corrosion.




In addition, although personal watercraft with a four-cycle engine are now being designed primarily for reducing exhaust emissions. The four-cycle engine normally needs a plenum chamber that has a relatively large volume so as to obtain high performance under all running conditions. The four-cycle engine, however, has two or more valves and a valve drive mechanism arranged to activate the valves. Such a large plenum chamber, multiple valves and a valve drive mechanism, as well as the foregoing throttle bodies, are thus factors that make the engine larger in height and/or in width. On the other hand, because the rider's area is defined above the engine compartment as noted above, the capacity and height of the engine compartment is extremely limited. Otherwise, the seat position must be higher and/or wider and this is not comfortable for the rider.




Another need therefore exists for an improved engine, particularly, an improved four-cycle engine but not limited thereto, that can have a relatively large plenum chamber notwithstanding having a number of engine components greater than a two-cycle engine and notwithstanding being placed in a relatively narrow engine compartment.




SUMMARY OF THE INVENTION




In accordance with one aspect of the present invention, an internal combustion engine is provided for a watercraft that has a hull defining an engine compartment in which the engine is placed. The engine comprises a cylinder block defining at least one cylinder bore. A piston reciprocates within the cylinder bore. A cylinder head member closes an end of the cylinder bore and defines a combustion chamber with the cylinder bore and the piston. An air induction system is arranged to introduce air to the combustion chamber. The air induction system includes a plenum chamber member defining a plenum chamber. The plenum chamber member has an air inlet port for the plenum chamber. A throttle body has a throttle valve admitting air to the combustion chamber from the plenum chamber. The throttle body is disposed within the plenum chamber.




In accordance with another aspect of the present invention, a watercraft comprises a hull defining an engine compartment and a rider's area above the engine compartment. An internal combustion engine is disposed within the engine compartment. The engine includes an engine body in which a combustion chamber is defined. An air induction system is arranged to introduce air to the combustion chamber. The air induction system includes a plenum chamber member and a throttle body. The plenum chamber member defines a plenum chamber and has an air inlet port. The throttle body has a throttle valve admitting air to the combustion chamber from the plenum chamber. The throttle body is positioned within the plenum chamber.




Further aspects, features and advantages of this invention will become apparent from the detailed description of the preferred embodiment which follows.











BRIEF DESCRIPTION OF THE DRAWINGS




These and other features of this invention will now be described with reference to drawings of a preferred embodiment which is intended to illustrate and not to limit the invention. The drawings contain the following figures.





FIG. 1

is a side elevational view of a personal watercraft of the type powered by an engine configured in accordance with a preferred embodiment of the present invention. Several of the internal components of the watercraft (e.g., the engine) are illustrated in phantom.





FIG. 2

is a top plan view of the watercraft.





FIG. 3

is a schematic, cross-sectional front view of the watercraft and the engine taken along the line


3





3


of

FIG. 2. A

profile of a hull of the watercraft is shown schematically except for an opening of an engine compartment. A seat is illustrated in phantom. In this figure, the right-hand side is the port side of the watercraft, while the left-hand side is the starboard side thereof.





FIG. 4

is an enlarged, top plan view of the engine. A cylinder head cover member and cam chamber housings are removed. A plenum chamber and an air cleaner element are shown in phantom.





FIG. 5

is a schematic top plan view of the plenum chamber. A plenum chamber member is shown in section taken along the line


5





5


of FIG.


3


.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT OF THE INVENTION




With reference to

FIGS. 1

to


5


, a personal watercraft


30


employs an internal combustion engine


32


configured in accordance with a preferred embodiment of the present invention. The engine configuration has particular utility with the personal watercraft, and thus, is described in the context of the personal watercraft. The engine configuration, however, can be applied to other types of watercrafts as well, such as, for example, small jet boats.




With initial reference to

FIGS. 1

to


3


, the personal watercraft


30


includes a hull


34


generally formed with a lower hull section


36


and an upper hull section or deck


38


. Both the hull sections


36


,


38


are made of, for example, a molded fiberglass reinforced resin or a sheet molding compound. The lower hull section


36


and the upper hull section


38


are coupled together to define an internal cavity


40


. A gunnel


42


defines an intersection of both the hull sections


36


,


38


.




As seen in

FIGS. 2 and 3

, the hull


34


defines a center plane CP that extends generally vertically from bow to stem. Along the center plane CP, the upper hull section


34


includes a hutch cover


48


, a control mast


50


and a seat


52


one after another from fore to aft.




In the illustrated embodiment, a bow portion


53


of the upper hull section


38


slopes upwardly and an opening is provided through which the rider can access the internal cavity


40


. The hutch cover


48


is detachably affixed (e.g., hinged) to the bow portion


53


so as to cover the opening.




The control mast


50


extends generally upwardly almost atop the bow portion


53


to support a handle bar


54


. The handle bar


54


is primarily provided for controlling the directions in which the water jet propels the watercraft


30


. The handle bar


54


also carries other control units such as, for example, a throttle lever


56


that is used for control of running conditions of the engine


32


.




The seat


52


extends along the center plane CP in the rear of the bow portion


53


. This area in which the seat


52


is positioned is a rider's area. The seat


52


has a saddle shape and hence the rider can straddle it. Foot areas


60


are defined on both sides of the seat


52


and at the top surface of the upper hull section


38


. The foot areas


60


are formed generally flat. A cushion supported by the upper hull section


38


, at least in principal part, forms the seat


52


. The seat


52


is detachably attached to the upper hull section


38


. An access opening


62


is defined under the seat


52


through which the rider can also access the internal cavity


40


. That is, the seat


52


usually closes the access opening


62


. In the illustrated embodiment, the upper hull section


38


also defines a storage box


64


under the seat


52


.




A fuel tank


66


is placed in the cavity


40


under the bow portion


53


of the upper hull section


38


. The fuel tank


66


is coupled with a fuel inlet port positioned at a top surface of the upper hull section


38


through a duct. A closure cap


68


closes the fuel inlet port. The opening disposed under the hutch cover


48


is available for accessing the fuel tank


66


.




The engine


32


is placed in an engine compartment defined in the cavity


40


. The engine compartment preferably is located under the seat


52


, but other locations are also possible (beneath the control mast or in the bow). The rider thus can access the engine


32


in the illustrated embodiment through the access opening


62


by detaching the seat


52


. At least one air duct is provided at the bow portion


53


so that the ambient air can enter the internal cavity


40


therethrough. Except for the air duct(s), the engine compartment is substantially sealed so as to protect the engine


32


and a fuel supply system, including the fuel supply tank


66


, from water.




A jet pump unit


72


propels the watercraft


30


. The jet pump unit


72


includes a tunnel


74


formed on the underside of the lower hull section


36


which is isolated from the engine compartment by a bulkhead. The tunnel has a downward facing inlet port


75


opening toward the body of water. A jet pump housing


76


is disposed within a portion of the tunnel


74


and communicates with the inlet port


75


. An impeller is supported with the housing


76


. An impeller shaft


78


extends forwardly from the impeller and is coupled with a crankshaft


80


of the engine


32


by a coupling member


82


. The crankshaft


80


of the engine


32


thus drives the impeller shaft


78


. The rear end of the housing


76


defines a discharge nozzle and a steering nozzle


84


is affixed to the discharge nozzle for pivotal movement about a steering axis extending generally vertically. The steering nozzle


84


is connected to the handle bar


54


by a cable so that the rider can steer the nozzle


84


.




When the engine


32


drives the impeller shaft


78


and hence the impeller rotates, water is drawn from the surrounding body of water through the inlet port


75


. The pressure generated in the housing


76


by the impeller produces a jet of water that is discharged through the discharge nozzle


84


. This water jet propels the watercraft


30


. The rider can move the steering nozzle


84


with the handle bar


54


when he or she desires to turn the watercraft


30


in either direction.




Still with reference to

FIGS. 1

to


3


and additionally with reference to

FIGS. 4 and 5

, the engine


32


will now be described in great detail. The engine


32


operates on a four-stroke cycle combustion principle. The engine


32


includes a cylinder block


90


. Engine mounts


92


extend from both sides of the cylinder block


90


and have elastic members


94


made of, for example, rubber material at end portions thereof. The engine


32


is mounted on the lower hull section


36


through the engine mounts


92


via the elastic members


94


.




The cylinder block


90


defines four cylinder bores


98


spaced apart from each other from fore to aft along the center plane CP. The engine


32


thus is a L


4


(in-line four cylinder) type. The illustrated engine, however, merely exemplifies one type of engine on which various aspects and features of the present invention can be used. Engines having other number of cylinders, having other cylinder arrangements, other cylinder orientations (e.g., upright cylinder banks) and operating on other combustion principles (e.g., crankcase compression two-stroke or rotary) are all practicable.




Each cylinder bores


98


has a center axis CA that is slanted or inclined at a certain angle from the center plane CP so that the engine


32


can be short in height. All the center axes CA in the illustrated embodiment have the same angle. Pistons


100


reciprocate within the cylinder bores


98


. A cylinder head member


102


is affixed to the upper end of the cylinder block


90


to close respective upper ends of the cylinder bores


98


and defines combustion chambers


104


with cylinder bores


98


and the pistons


100


.




A crankcase member


105


is affixed to the lower end of the cylinder block


90


to close the respective lower ends of the cylinder bores


98


and to define a crankcase chamber


106


with the cylinder block


90


. The crankshaft


80


is rotatably connected to the pistons


100


through connecting rods


108


and jounaled by the crankcase member


105


. That is, the connecting rods


108


are rotatably coupled with the pistons


100


by piston pins


110


and with the crankshaft


80


. The crankshaft


80


rotates with the reciprocal movement of the pistons


100


between a top dead center position and a bottom dead center position. In the illustrated embodiment, axes of the respective piston pins


110


exist on and extend along the center plane CP when the pistons


100


are at the top dead center. Also, an axis of the crankshaft


80


is offset from the center plane CP. This is because a reduction gear is interposed between the crankshaft


80


and the impeller shaft


78


.




The cylinder block


90


, the cylinder head member


102


and the crankcase member


105


together define an engine body. In the illustrated embodiment, the engine body is oriented in the engine compartment so as to position the crankshaft


80


generally parallel to the central place CP and to extend generally in the longitudinal direction. Other orientations of the engine body, of course, are also possible (e.g., transverse or vertical oriented crankshaft).




The engine


32


includes an air induction system to introduce air to the combustion chambers


104


. In the illustrated embodiment, the air induction system includes four air intake passages


116


defined in the cylinder head member


102


. The respective intake passages


116


are branched off to three intake paths that are allotted to each combustion chamber


104


. The engine


32


thus includes twelve intake paths in total. The intake passages


116


communicate with the associated combustion chambers


104


. Intake valves


117


, which are the same as the intake paths in number, i.e., twelve valves


117


, are provided to selectively connect and disconnect the branch paths with the combustion chambers


104


. In other words, the intake valves


117


selectively open and close the branch paths of the intake passages


116


.




The air induction system also includes a plenum chamber or air intake chamber


118


. The plenum chamber


118


in the illustrated embodiment is generally configured as a rectangular and is defined by a plenum chamber member


120


. Other shapes of the plenum chamber of course are also possible, but it is desired to made the plenum chamber as large as possible within the space provided in the engine compartment. In the illustrated embodiment, a layer of space exists between the top of the engine and the bottom of the seat due to the inclined orientation of the engine. The rectangular box-like shape of a principal portion of the plenum chamber member achieves these design parameters in the illustrated embodiment (e.g., side-by-side).




The plenum chamber member


120


comprises an upper chamber member


120




a


and a lower chamber member


120




b


coupled together in a suitable manner. The upper and lower members are made of plastic, although they can be made of metal material. While the illustrated embodiment involves the chamber member being formed by upper and lower chamber members, the chamber member could be formed by a different number of members and/or could have a different assembly orientation.




The lower chamber member


120




b


is coupled with the cylinder head member


102


so that the intake passages


116


communicate with the plenum chamber


118


. The plenum chamber


118


extends from one side surface of the cylinder head member


102


toward a space defined between the cylinder head member


102


and the seat


52


, i.e., the rider's area of the hull


34


, so as to ensure a relatively large volume therein.




As seen in

FIGS. 3 and 5

, a pair of air inlet ports


122


, each has a duct shape, is defined at a bottom portion of the lower chamber member


120




b


positioned right above the cylinder head member


116


. The inlet ports


122


project into the plenum chamber


118


. An air cleaner element


124


is disposed within the plenum chamber so as to surround the air inlet ports


120


. The air cleaner element


124


divides the plenum chamber


118


into two spaces which are an inner space and an outer space of the element


124


. The air inlet ports


122


are positioned in the inner space. The air in the internal cavity


40


of the hull


34


is thus introduced into the plenum chamber


118


and is sure to pass through the cleaner element


124


before moving downstream of the plenum chamber


118


.




The air induction system further includes throttle bodies


128


each associated with each one of the combustion chambers


104


. In the illustrated embodiment again, the throttle bodies


128


are placed within the plenum chamber


118


, more specifically, in the space between the exterior of the cleaner element


124


and the walls of the plenum chamber, and spaced apart from each other along a direction that is parallel to the center plane CP. The throttle bodies


128


project into the plenum chamber


118


so as to lie next to the air inlet ports


122


with a portion of the air cleaner lying therebetween.




As seen in

FIG. 3

, the air intake passages


116


slant oppositely relative to the center axes CA of the cylinder bores


98


. Because they extend along the same axes of the intake passages


116


, the throttle bodies


128


also slant oppositely relative to the center axes CA of the cylinder bores


98


.




The respective throttle bodies


128


have air suction ports


130


, which are shaped as bell mouths, opening upwardly. Throttle valves are provided in the respective throttle bodies


128


and are linked together by a suitable throttle linkage so as to move in unison. The throttle linkage is connected to the throttle lever


56


on the handle bar


54


through a cable. The rider thus can control openings of the throttle valves by operating the throttle lever


56


so as to obtain various running conditions of the engine


32


that he or she desires. That is, an amount of the air is measured by this mechanism and delivered to the respective combustion chambers


104


.




Each throttle body


128


has an end flange


129


and is affixed to the cylinder head member


102


at the end flange


129


. The lower chamber member


120




b


has a portion that defines an opening, through which the throttle body


128


communicates with the intake passage


116


, and this portion of the lower chamber member


120




b


is interposed between the end flange


129


of the throttle body


128


and the cylinder head member


102


so as to be affixed to the cylinder head member


102


. Other portions of the lower chamber member


120




b


are also affixed to the cylinder head member


102


in a suitable manner, although those portions are not seen.




The engine


32


also includes a fuel supply system. The fuel supply system includes the foregoing fuel supply tank


66


and fuel injectors


132


that are affixed to a fuel rail


134


and are mounted on the throttle bodies


128


. The fuel rail


134


extends generally horizontally in the longitudinal direction in the illustrated embodiment. Because the throttle bodies


128


are disposed within the plenum chamber


118


, the fuel injectors


132


are inevitably positioned within the plenum chamber


118


. Each fuel injector


132


has an injection nozzle directed toward the intake passage


116


associated with each fuel injector


132


.




The fuel supply system includes a low-pressure fuel pump, a vapor separator, a high-pressure fuel pump and a pressure regulator, in addition to the fuel supply tank


66


, the fuel injectors


132


and the fuel rail


134


. Fuel supplied from the fuel supply tank


66


in the hull


34


is pressurized by the low and delivered to the vapor separator in which the fuel is separated from fuel vapors. One or more high pressure pumps draw the fuel from the vapor separator and pressurize the fuel before it is delivered to the fuel rail. The pressure regulator controls the pressure of the supplied fuel to a preset pressure level. The fuel rail


134


not only supports the fuel injectors


132


but also delivers the fuel to the respective fuel. injectors


132


. The fuel injectors


132


spray the fuel into the intake passages


116


at certain injection timings and for certain duration under control of an ECU (Electronic Control Unit).




The sprayed fuel is delivered to the combustion chambers


104


with the air when the intake passages


116


are opened to the combustion chambers


104


by the intake valves


117


. The air and the fuel are mixed together in the combustion chambers


104


to form air/fuel charges. Four spark plugs


136


(

FIG. 4

) are affixed to the cylinder head member


102


so that electrodes of the plugs


136


are exposed to the respective combustion chambers


104


. The spark plugs


136


are fired at certain ignition timings under control of the ECU. The air/fuel charge is thus burned during every combustion stroke.




In the illustrated embodiment, as described above, the throttle bodies


128


and the fuel injectors


132


are disposed within the plenum chamber


118


. This is advantageous because the plenum chamber


118


can have a larger capacity in comparison with a situation in which the plenum chamber member


120


does not enclose the throttle bodies


128


and the fuel injectors


132


. Consequently, the position of the seat


52


can remain the same without reducing the desired volume with the plenum chamber and with the inclusion of the large four-cycle engine in the engine compartment.




In addition, the throttle bodies


128


, throttle valves and the fuel injectors


132


are well protected from any water within the engine compartment that splashes onto the plenum chamber member or that may enter the engine compartment when the seat


52


is detached. It is particularly advantageous to isolate these components from the water, especially salt water, as these components involve sensitive mechanical and electrical parts that have precise operation and because they are likely to be damaged by rust and/or corrosion.




The engine


32


has an exhaust system to discharge burnt charges, i.e., exhaust gases, in the combustion chambers


104


. In the illustrated embodiment, the exhaust system includes four exhaust passages


138


and the respective exhaust passages


138


are branched off to two exhaust paths that are allotted to each combustion chamber


104


. The engine


32


thus includes eight exhaust paths in total. The exhaust passages


138


are defined in the cylinder head member


102


and communicate with the associated combustion chambers


104


. Exhaust valves


140


, which are the same as the exhaust paths in number, i.e., eight valves


140


, are provided to selectively connect and disconnect the branch paths with the combustion chambers


104


. In other words, the exhaust valves


140


selectively open and close the branch paths of the exhaust passages


138


.




An exhaust manifold


144


is coupled with the exhaust passages


138


. In the illustrated embodiment, the exhaust manifold


144


has four unified paths communicating with the respective exhaust passages


138


to gather exhaust gases from the passages


138


. The exhaust manifold


144


define a first exhaust passageway


146


including the unified paths. The exhaust manifold


144


extends forwardly and terminates at a forward facing end.




An exhaust conduit or header pipe


148


is coupled with the end


146


of the exhaust manifold


144


and define a second exhaust passageway. As best seen in

FIG. 4

, the header pipe


148


extends generally transversely across the center plane CP to the opposite side of the engine


32


. The header pipe


148


has an end opening directed rearwardly.




An exhaust silencer


152


is coupled with the rearward opening of the header pipe


148


and define a third exhaust passageway


154


. The exhaust silencer


152


extends rearwardly along the opposite side surface of the cylinder block


90


relative to the exhaust manifold


144


. The exhaust silencer


152


also define an inner structure such as, for example, an expansion chamber, to reduce exhaust noises passing therethrough. As seen in

FIG. 3

, the header pipe


148


extends upwardly toward the exhaust silencer


152


because the exhaust silencer


152


is positioned higher than the exhaust manifold


144


.




As seen in

FIG. 2

, a water-lock


156


is coupled with the exhaust silencer


152


by a coupling pipe


158


, and an exhaust conduit


160


is further coupled with the water-lock


156


. The exhaust conduit


160


has a discharge opening


162


located at a submerged portion of the lower hull section


36


. The discharge opening


162


is positioned at the end of the exhaust conduit


160


on the same side as the exhaust manifold


144


. The exhaust conduit


160


extends forwardly from the discharge opening


162


and then transversely across the center plane CP and connected to the water-lock


156


. The water-lock


156


inhibits the water in the exhaust conduit


160


from entering the exhaust pipe


152


. Because the water-lock


156


has a relatively large capacity, it may function as an expansion chamber also.




The engine


32


has a water cooling system. The cooling system includes a water pump arranged to introduce water from the body of water surrounding the watercraft


30


, and a plurality of water jackets defined, for example, in the cylinder block


90


and the cylinder head member


102


. The jet propulsion unit preferably is used as the water pump with a portion of the water pressurized by the impeller being drawn off for the cooling system, as known in the art. Although the water is primarily used for cooling these engine portions, part of the water is used also for cooling the exhaust manifold


144


, exhaust pipe


148


and the exhaust silencer


152


. The exhaust components


144


,


148


,


152


are therefore formed as dual passage structures. More specifically, water jackets


166


are defined around the respective exhaust passageways


146


,


154


.




Still with reference to

FIGS. 3 and 4

, a valve drive mechanism will be described. In the illustrated embodiment, double overhead camshafts drive the intake and exhaust valves


117


,


140


. That is, the intake valves


117


are driven by an intake camshaft


170


that extends generally horizontally over the intake valves


117


from fore to aft in parallel to the center plane CP, while the exhaust valve


140


are driven by an exhaust camshaft


172


that extends generally horizontally over the exhaust valves


140


from fore to aft also in parallel to the center plane CP. Both the intake and exhaust camshafts


170


,


172


are journaled by the cylinder head member


102


with a plurality of camshaft caps


174


. The camshaft caps


174


holding the camshafts


170


,


172


are affixed to the cylinder head member


102


by bolts


176


. A camshaft cover


178


extends over the camshafts


170


,


172


and the camshaft caps


174


, and is affixed to the cylinder head member


102


to define camshaft chambers. Additionally, a cylinder head cover


180


extends over the camshaft cover


178


and is affixed to the cylinder head member


102


.




The intake camshaft


170


has twelve cam lobes


184


each associated with each one of the intake valves


117


, while the exhaust camshaft


172


has eight cam lobes


186


each associated with each one of the exhaust valve


140


. The intake and exhaust valves


117


,


140


normally close the intake and exhaust passages


116


,


138


by biasing force of springs. When the intake and exhaust camshafts


170


,


172


rotate, the cam lobes


184


,


186


push the respective valves


117


,


140


to open the respective passages


116


,


138


by overcoming the biasing force. The air thus can enter the combustion chambers


104


at every opening timing of the intake valves


117


. In the same manner, the exhaust gases can move out from the combustion chambers


104


at every opening timing of the exhaust valves


140


.




The crankshaft


80


drives the intake and exhaust camshafts


170


,


172


. As seen in

FIG. 4

, the respective camshafts


170


,


172


have driven sprockets


190


affixed to ends thereof. The crankshaft


80


also has a drive sprocket. The driven sprockets


190


have diameters which are twice as large as a diameter of the drive sprocket. A timing chain or belt is wound around the drive and driven sprockets


190


. When the crankshaft


80


rotates, the drive sprocket drives the driven sprockets


190


via the timing chain, and then the intake and exhaust camshafts


170


,


172


rotate also. The rotational speed of the camshafts


170


,


172


are reduced to half as the rotational speed of the crankshaft


80


because of the differences in diameters of the drive and driven sprockets


190


.




Ambient air enters the internal cavity


40


defined in the hull


34


through the air intake ducts. The air is then introduced into the plenum chamber


118


through the air inlet ports


123


and moves to the throttle bodies


128


. The air cleaner element


124


cleans the air. The throttle valves in the throttle bodies


128


regulate an amount of the air permitted to pass to the combustion chambers. Changing the opening angles of the throttle valves that are controlled by the rider with the throttle lever


56


regulates the air flow across the valves. The air hence flows into the combustion chambers


104


when the intake valves open. At the same time, the fuel injectors


132


spray fuel into the intake passages


116


under the control of ECU. Air/fuel charges are thus formed and delivered to the combustion chambers


104


.




The air/fuel charges are fired by the spark plugs


136


under the control of the ECU. The burnt charges, i.e., exhaust gases, are discharged to the body of water surrounding the watercraft


30


through the exhaust system including the exhaust passages


138


, exhaust manifold


144


, exhaust pipe


148


, exhaust silencer


152


, water-lock


158


and exhaust conduit


160


.




The combustion of the air/fuel charges has the pistons


100


reciprocate to rotate the crankshaft


80


. The crankshaft


80


drives the impeller shaft


78


and the impeller rotates in the hull tunnel


74


. Water is thus drawn into the tunnel


74


through the inlet port


76


and then is discharged rearward through the steering nozzle


84


. The rider can steer the nozzle


84


by the steering handle bar


54


. The watercraft


30


thus moves as the rider desires.




As best seen in

FIG. 3

, in the illustrated embodiment, all the valves


117


,


140


and the camshafts


170


,


172


are positioned in one half space of the hull


30


divided by the center plane CP. More specifically, the internal cavity


40


defined by both the upper and lower hull sections


36


,


38


is divided by the center plane CP into two cavity spaces. The valves


117


,


140


and the camshafts


170


,


172


are placed in one of these spaces. The group of the intake valves


117


and the intake camshaft


170


, which are heavier than the other group of the exhaust valves


140


and the exhaust camshaft


172


, exist closer to the center plane CP.




In other variations, for example, the intake valves


117


can be disposed in the other space wholly or partially. The intake camshafts


170


can be also positioned in the other space, if top portions of the intake valves


117


exist in the cavity space. In this variation, the heavier group exists in the other space but closer to the center plane CP than the other group. The moment of the heavier group thus can balance the moment of the lighter group relative to the center plane CP. This arrangement thus can contribute in balancing the weights of both sides of the hull.




Also, if the exhaust valves


140


are greater than the intake valves


117


in number, the positions of the exhaust valves


140


are changeable with the intake valves


117


. In any instance, however, if the center axis CA of the cylinder bores


98


inclines relative to the center plane CP, the valves which are greater than the other valves in number desirably exist closer to the center plane CP.




Of course, the foregoing description is that of a preferred embodiment of the present invention, and various changes and modifications may be made without departing from the spirit and scope of the invention, as defined by the appended claims.



Claims
  • 1. An internal combustion engine for a watercraft having a hull defining an engine compartment in which the engine is placed, comprising a cylinder block defining at least one cylinder bore, a piston reciprocating within the cylinder bore, a cylinder head member closing an end of the cylinder bore and defining a combustion chamber with the cylinder bore and the piston, an air induction system arranged to introduce air to the combustion chamber, the air induction system including a plenum chamber member defining a plenum chamber, the plenum chamber member having an air inlet port for the plenum chamber, a throttle body having a throttle valve admitting air to the combustion chamber from the plenum chamber, the throttle body being disposed within the plenum chamber, and an air intake passage extending from the throttle body to the combustion chamber, the intake passage not being defined by a portion of the plenum chamber, and a fuel supply system arranged to supply fuel to the combustion chamber, the fuel supply system including a fuel injector spraying fuel into a portion of the air induction system, and the fuel injector being positioned within the plenum chamber.
  • 2. The internal combustion engine as set forth in claim 1, wherein the throttle body projects into the plenum chamber downstream the air inlet port.
  • 3. The internal combustion engine as set forth in claim 2, wherein the air inlet port projects into the plenum chamber so as to be disposed next to the throttle body within the plenum chamber.
  • 4. The internal combustion engine as set forth in claim 1, wherein the plenum chamber member encloses an air cleaner element for cleaning the air disposed between the air inlet port and the throttle body.
  • 5. The internal combustion engine as set forth in claim 1, wherein the fuel injector is mounted on the throttle body.
  • 6. The engine as set forth in claim 1, wherein the plenum chamber is configured to protect the throttle body from water within the engine compartment.
  • 7. The engine as set forth in claim 1 in combination with a watercraft.
  • 8. An internal combustion engine for a watercraft having a hull defining an engine compartment in which the engine is placed, comprising a cylinder block defining at least one cylinder bore, a piston reciprocating within the cylinder bore, a cylinder head member closing an end of the cylinder bore and defining a combustion chamber with the cylinder bore and the piston, an air induction system arranged to introduce air to the combustion chamber, the air induction system including a plenum chamber member defining a plenum chamber, the plenum chamber member having an air inlet port for the plenum chamber, and a throttle body having a throttle valve admitting air to the combustion chamber from the plenum chamber, the throttle body being disposed within the plenum chamber, the cylinder head member having an air intake passage connecting the throttle body to the combustion chamber, the plenum chamber member comprising at least two pieces, one of the pieces having both the air inlet port and a coupling portion of the throttle body with the air intake passage.
  • 9. An internal combustion engine for a watercraft having a hull defining an engine compartment in which the engine is placed, comprising a cylinder block defining at least one cylinder bore, a piston reciprocating within the cylinder bore, a cylinder head member closing an end of the cylinder bore and defining a combustion chamber with the cylinder bore and the piston, an air induction system arranged to introduce air to the combustion chamber, the air induction system including a plenum chamber member defining a plenum chamber, the plenum chamber member having an air inlet port for the plenum chamber, and a throttle body having a throttle valve admitting air to the combustion chamber from the plenum chamber, the throttle body being disposed within the plenum chamber, the cylinder head member having an air intake passage connecting the throttle body to the combustion chamber, the plenum chamber member extending from a coupling portion of the throttle body with the air intake passage toward a top of the cylinder head member, the air inlet port being positioned generally above the top of the cylinder head member.
  • 10. An internal combustion engine for a watercraft having a hull defining an engine compartment in which the engine is placed, comprising a cylinder block defining at least one cylinder bore, a piston reciprocating within the cylinder bore, a cylinder head member closing an end of the cylinder bore and defining a combustion chamber with the cylinder bore and the piston, an air induction system arranged to introduce air to the combustion chamber, the air induction system including a plenum chamber member defining a plenum chamber, the plenum chamber member having an air inlet port for the plenum chamber, a throttle body having a throttle valve admitting air to the combustion chamber from the plenum chamber, the throttle body being disposed within the plenum chamber, and an air intake passage extending from the throttle body to the combustion chamber, the intake passage not being defined by a portion of the plenum chamber, the engine operating on a four-stroke cycle combustion principle.
  • 11. A watercraft comprising a hull defining an engine compartment and a rider's area above the engine compartment, and an internal combustion engine disposed within the engine compartment, the engine including an engine body in which a combustion chamber is defined, the engine body slanting relative to a vertical plane extending from bow to stern, and an air induction system arranged to introduce air to the combustion chamber, the air induction system including a plenum chamber member, a throttle body, and an intake passage extending from the throttle body to the combustion chamber, the plenum chamber member defining a plenum chamber and having an air inlet port, the throttle body having a throttle valve admitting air to the combustion chamber from the plenum chamber, the throttle body being positioned within the plenum chamber, the throttle body extending from a side surface of the engine body and slanting oppositely relative to a slant of the engine body, the intake passage not being defined by a potion of the plenum chamber.
  • 12. A watercraft comprising a hull defining an engine compartment and a rider's area above the engine compartment, and an internal combustion engine disposed within the engine compartment, the engine including an engine body in which a combustion chamber is defined, and an air induction system arranged to introduce air to the combustion chamber, the air induction system including a plenum chamber member, a throttle body, and an intake passage extending from the throttle body to the combustion chamber, the plenum chamber member defining a plenum chamber and having an air inlet port, the plenum chamber member extending from a side surface of the engine body toward a space defined between the engine body and the rider's area of the hull, the throttle body having a throttle valve admitting air to the combustion chamber from the plenum chamber, the throttle body being positioned within the plenum chamber, the intake passage not being defined by a potion of the plenum chamber.
  • 13. The watercraft as set forth in claim 12, wherein the hull has an opening at the rider's area above the engine body, and a seat for a rider detachably closes the opening.
  • 14. An internal combustion engine for a watercraft having a hull defining an engine compartment in which the engine is placed, comprising a cylinder block defining at least one cylinder bore, a piston reciprocating within the cylinder bore, a cylinder head member closing an end of the cylinder bore and defining a combustion chamber with the cylinder bore and the piston, an air induction system arranged to introduce air to the combustion chamber, the air induction system including a plenum chamber member defining a plenum chamber, the plenum chamber member having an air inlet port for the plenum chamber, the plenum chamber member being sized so as to extend from a side surface of the engine toward a space defined between the engine and a rider's area of the hull, a throttle body having a throttle valve admitting air to the combustion chamber from the plenum chamber, the throttle body being disposed within the plenum chamber, and an air intake passage extending from the throttle body to the combustion chamber, wherein the intake passage is not defined by a portion of the plenum chamber.
  • 15. An internal combustion engine comprising an engine body in which a combustion chamber is defined, an air induction system arranged to guide air to the combustion chamber, the air induction system including a plenum chamber member defining a plenum chamber, the plenum chamber member having an air inlet port for the plenum chamber, a throttle body having a throttle valve and being disposed within the plenum chamber, and an air intake passage extending from the throttle body to the combustion chamber, the intake passage not being defined by a portion of the plenum chamber, and a fuel supply system arranged to supply fuel to the combustion chamber, the fuel supply system including a fuel injector spraying fuel into a portion of the air induction system, and the fuel injector being positioned within the plenum chamber.
  • 16. The engine as set forth in claim 15, wherein the plenum chamber is configured to protect the throttle body from water.
  • 17. The engine as set forth in claim 15, wherein the plenum chamber surrounds the throttle body and thereby encloses a large volume of space.
  • 18. A watercraft comprising a hull, an internal combustion engine supported by the hull, the engine including an engine body in which a combustion chamber is defined, an air induction system configured to guide air to the combustion chamber, the air induction system including a plenum chamber, a throttle body disposed in the plenum chamber, and an intake passage extending from the throttle body to the combustion chamber, the intake passage not being defined by a potion of the plenum chamber, and a fuel supply system arranged to supply fuel to the combustion chamber, the fuel supply system including a fuel injector spraying fuel into a portion of the air induction system, and the fuel injector being positioned within the plenum chamber.
  • 19. The watercraft as set forth in claim 18, wherein the plenum chamber is configured to protect the throttle body from water splashing in the hull.
Priority Claims (1)
Number Date Country Kind
11-277911 Sep 1999 JP
US Referenced Citations (8)
Number Name Date Kind
5340344 Mineo et al. Aug 1994 A
5477819 Kopec Dec 1995 A
5655500 Kato Aug 1997 A
5899779 Hattori May 1999 A
5902161 Nakase May 1999 A
5908337 Mashiko Jun 1999 A
5921225 Nakamura Jul 1999 A
6067953 Bloomer May 2000 A