Information
-
Patent Grant
-
6478002
-
Patent Number
6,478,002
-
Date Filed
Monday, October 2, 200025 years ago
-
Date Issued
Tuesday, November 12, 200223 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
- Knobbe, Martens, Olson & Bear, LLP
-
CPC
-
US Classifications
Field of Search
US
- 440 88
- 123 18421
- 123 18442
-
International Classifications
-
Abstract
An engine for a watercraft includes an improved air induction system that can have a large plenum chamber notwithstanding being placed in a narrow engine compartment. The air induction system includes a plenum chamber member defining the plenum chamber. The plenum chamber member has an air inlet port for the plenum chamber. The air induction system also includes one or more throttle bodies. The throttle bodies have throttle valves admitting air to one or more combustion chambers from the plenum chamber. The throttle bodies are disposed within the plenum chamber. The construction of the air induction system not only provide a large capacity plenum chamber, but also protects the throttle bodies from water.
Description
PRIORITY INFORMATION
This invention is based on and claims priority to Japanese Patent Applications No. Hei 11-277911, filed Sep. 30, 1999, the entire contents of which is hereby expressly incorporated by reference.
BACKGROUND OF THE INVENTION
1. Field of the Invention
This invention relates to an engine for a watercraft, and more particularly to an arrangement of an air induction system of an engine most suitable for a personal watercraft.
2. Description of Related Art
Personal watercrafts have become very popular in recent years. This type of watercraft is quite sporting in nature and caries one or more riders. A relatively small hull of the personal watercraft commonly defines a rider's area above an engine compartment. An internal combustion engine powers a jet propulsion unit which propels the watercraft. The engine lies within the engine compartment in front of a tunnel formed on an underside of the hull. The jet propulsion unit, which includes an impeller, is placed within the tunnel. The impeller has an impeller shaft driven by the engine. The impeller shaft usually extends between the engine and the jet propulsion device through a bulkhead of the hull tunnel.
The engine includes an air induction system for introducing air into one or more combustion chambers. The air induction system includes one or more throttle bodies associated with the combustion chambers. Each throttle body has a throttle valve admitting air into the combustion chambers. Typical throttle bodies are made of metal material. This metal material, however, is likely to be corroded by water, particularly, by salt water. Because the engine for the watercraft often is exposed to water, water protection of engine components is a concern.
A need therefore exists for an improved engine that can protect a throttle body or throttle bodies from water so as to preclude the throttle bodies from corrosion.
In addition, although personal watercraft with a four-cycle engine are now being designed primarily for reducing exhaust emissions. The four-cycle engine normally needs a plenum chamber that has a relatively large volume so as to obtain high performance under all running conditions. The four-cycle engine, however, has two or more valves and a valve drive mechanism arranged to activate the valves. Such a large plenum chamber, multiple valves and a valve drive mechanism, as well as the foregoing throttle bodies, are thus factors that make the engine larger in height and/or in width. On the other hand, because the rider's area is defined above the engine compartment as noted above, the capacity and height of the engine compartment is extremely limited. Otherwise, the seat position must be higher and/or wider and this is not comfortable for the rider.
Another need therefore exists for an improved engine, particularly, an improved four-cycle engine but not limited thereto, that can have a relatively large plenum chamber notwithstanding having a number of engine components greater than a two-cycle engine and notwithstanding being placed in a relatively narrow engine compartment.
SUMMARY OF THE INVENTION
In accordance with one aspect of the present invention, an internal combustion engine is provided for a watercraft that has a hull defining an engine compartment in which the engine is placed. The engine comprises a cylinder block defining at least one cylinder bore. A piston reciprocates within the cylinder bore. A cylinder head member closes an end of the cylinder bore and defines a combustion chamber with the cylinder bore and the piston. An air induction system is arranged to introduce air to the combustion chamber. The air induction system includes a plenum chamber member defining a plenum chamber. The plenum chamber member has an air inlet port for the plenum chamber. A throttle body has a throttle valve admitting air to the combustion chamber from the plenum chamber. The throttle body is disposed within the plenum chamber.
In accordance with another aspect of the present invention, a watercraft comprises a hull defining an engine compartment and a rider's area above the engine compartment. An internal combustion engine is disposed within the engine compartment. The engine includes an engine body in which a combustion chamber is defined. An air induction system is arranged to introduce air to the combustion chamber. The air induction system includes a plenum chamber member and a throttle body. The plenum chamber member defines a plenum chamber and has an air inlet port. The throttle body has a throttle valve admitting air to the combustion chamber from the plenum chamber. The throttle body is positioned within the plenum chamber.
Further aspects, features and advantages of this invention will become apparent from the detailed description of the preferred embodiment which follows.
BRIEF DESCRIPTION OF THE DRAWINGS
These and other features of this invention will now be described with reference to drawings of a preferred embodiment which is intended to illustrate and not to limit the invention. The drawings contain the following figures.
FIG. 1
is a side elevational view of a personal watercraft of the type powered by an engine configured in accordance with a preferred embodiment of the present invention. Several of the internal components of the watercraft (e.g., the engine) are illustrated in phantom.
FIG. 2
is a top plan view of the watercraft.
FIG. 3
is a schematic, cross-sectional front view of the watercraft and the engine taken along the line
3
—
3
of
FIG. 2. A
profile of a hull of the watercraft is shown schematically except for an opening of an engine compartment. A seat is illustrated in phantom. In this figure, the right-hand side is the port side of the watercraft, while the left-hand side is the starboard side thereof.
FIG. 4
is an enlarged, top plan view of the engine. A cylinder head cover member and cam chamber housings are removed. A plenum chamber and an air cleaner element are shown in phantom.
FIG. 5
is a schematic top plan view of the plenum chamber. A plenum chamber member is shown in section taken along the line
5
—
5
of FIG.
3
.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT OF THE INVENTION
With reference to
FIGS. 1
to
5
, a personal watercraft
30
employs an internal combustion engine
32
configured in accordance with a preferred embodiment of the present invention. The engine configuration has particular utility with the personal watercraft, and thus, is described in the context of the personal watercraft. The engine configuration, however, can be applied to other types of watercrafts as well, such as, for example, small jet boats.
With initial reference to
FIGS. 1
to
3
, the personal watercraft
30
includes a hull
34
generally formed with a lower hull section
36
and an upper hull section or deck
38
. Both the hull sections
36
,
38
are made of, for example, a molded fiberglass reinforced resin or a sheet molding compound. The lower hull section
36
and the upper hull section
38
are coupled together to define an internal cavity
40
. A gunnel
42
defines an intersection of both the hull sections
36
,
38
.
As seen in
FIGS. 2 and 3
, the hull
34
defines a center plane CP that extends generally vertically from bow to stem. Along the center plane CP, the upper hull section
34
includes a hutch cover
48
, a control mast
50
and a seat
52
one after another from fore to aft.
In the illustrated embodiment, a bow portion
53
of the upper hull section
38
slopes upwardly and an opening is provided through which the rider can access the internal cavity
40
. The hutch cover
48
is detachably affixed (e.g., hinged) to the bow portion
53
so as to cover the opening.
The control mast
50
extends generally upwardly almost atop the bow portion
53
to support a handle bar
54
. The handle bar
54
is primarily provided for controlling the directions in which the water jet propels the watercraft
30
. The handle bar
54
also carries other control units such as, for example, a throttle lever
56
that is used for control of running conditions of the engine
32
.
The seat
52
extends along the center plane CP in the rear of the bow portion
53
. This area in which the seat
52
is positioned is a rider's area. The seat
52
has a saddle shape and hence the rider can straddle it. Foot areas
60
are defined on both sides of the seat
52
and at the top surface of the upper hull section
38
. The foot areas
60
are formed generally flat. A cushion supported by the upper hull section
38
, at least in principal part, forms the seat
52
. The seat
52
is detachably attached to the upper hull section
38
. An access opening
62
is defined under the seat
52
through which the rider can also access the internal cavity
40
. That is, the seat
52
usually closes the access opening
62
. In the illustrated embodiment, the upper hull section
38
also defines a storage box
64
under the seat
52
.
A fuel tank
66
is placed in the cavity
40
under the bow portion
53
of the upper hull section
38
. The fuel tank
66
is coupled with a fuel inlet port positioned at a top surface of the upper hull section
38
through a duct. A closure cap
68
closes the fuel inlet port. The opening disposed under the hutch cover
48
is available for accessing the fuel tank
66
.
The engine
32
is placed in an engine compartment defined in the cavity
40
. The engine compartment preferably is located under the seat
52
, but other locations are also possible (beneath the control mast or in the bow). The rider thus can access the engine
32
in the illustrated embodiment through the access opening
62
by detaching the seat
52
. At least one air duct is provided at the bow portion
53
so that the ambient air can enter the internal cavity
40
therethrough. Except for the air duct(s), the engine compartment is substantially sealed so as to protect the engine
32
and a fuel supply system, including the fuel supply tank
66
, from water.
A jet pump unit
72
propels the watercraft
30
. The jet pump unit
72
includes a tunnel
74
formed on the underside of the lower hull section
36
which is isolated from the engine compartment by a bulkhead. The tunnel has a downward facing inlet port
75
opening toward the body of water. A jet pump housing
76
is disposed within a portion of the tunnel
74
and communicates with the inlet port
75
. An impeller is supported with the housing
76
. An impeller shaft
78
extends forwardly from the impeller and is coupled with a crankshaft
80
of the engine
32
by a coupling member
82
. The crankshaft
80
of the engine
32
thus drives the impeller shaft
78
. The rear end of the housing
76
defines a discharge nozzle and a steering nozzle
84
is affixed to the discharge nozzle for pivotal movement about a steering axis extending generally vertically. The steering nozzle
84
is connected to the handle bar
54
by a cable so that the rider can steer the nozzle
84
.
When the engine
32
drives the impeller shaft
78
and hence the impeller rotates, water is drawn from the surrounding body of water through the inlet port
75
. The pressure generated in the housing
76
by the impeller produces a jet of water that is discharged through the discharge nozzle
84
. This water jet propels the watercraft
30
. The rider can move the steering nozzle
84
with the handle bar
54
when he or she desires to turn the watercraft
30
in either direction.
Still with reference to
FIGS. 1
to
3
and additionally with reference to
FIGS. 4 and 5
, the engine
32
will now be described in great detail. The engine
32
operates on a four-stroke cycle combustion principle. The engine
32
includes a cylinder block
90
. Engine mounts
92
extend from both sides of the cylinder block
90
and have elastic members
94
made of, for example, rubber material at end portions thereof. The engine
32
is mounted on the lower hull section
36
through the engine mounts
92
via the elastic members
94
.
The cylinder block
90
defines four cylinder bores
98
spaced apart from each other from fore to aft along the center plane CP. The engine
32
thus is a L
4
(in-line four cylinder) type. The illustrated engine, however, merely exemplifies one type of engine on which various aspects and features of the present invention can be used. Engines having other number of cylinders, having other cylinder arrangements, other cylinder orientations (e.g., upright cylinder banks) and operating on other combustion principles (e.g., crankcase compression two-stroke or rotary) are all practicable.
Each cylinder bores
98
has a center axis CA that is slanted or inclined at a certain angle from the center plane CP so that the engine
32
can be short in height. All the center axes CA in the illustrated embodiment have the same angle. Pistons
100
reciprocate within the cylinder bores
98
. A cylinder head member
102
is affixed to the upper end of the cylinder block
90
to close respective upper ends of the cylinder bores
98
and defines combustion chambers
104
with cylinder bores
98
and the pistons
100
.
A crankcase member
105
is affixed to the lower end of the cylinder block
90
to close the respective lower ends of the cylinder bores
98
and to define a crankcase chamber
106
with the cylinder block
90
. The crankshaft
80
is rotatably connected to the pistons
100
through connecting rods
108
and jounaled by the crankcase member
105
. That is, the connecting rods
108
are rotatably coupled with the pistons
100
by piston pins
110
and with the crankshaft
80
. The crankshaft
80
rotates with the reciprocal movement of the pistons
100
between a top dead center position and a bottom dead center position. In the illustrated embodiment, axes of the respective piston pins
110
exist on and extend along the center plane CP when the pistons
100
are at the top dead center. Also, an axis of the crankshaft
80
is offset from the center plane CP. This is because a reduction gear is interposed between the crankshaft
80
and the impeller shaft
78
.
The cylinder block
90
, the cylinder head member
102
and the crankcase member
105
together define an engine body. In the illustrated embodiment, the engine body is oriented in the engine compartment so as to position the crankshaft
80
generally parallel to the central place CP and to extend generally in the longitudinal direction. Other orientations of the engine body, of course, are also possible (e.g., transverse or vertical oriented crankshaft).
The engine
32
includes an air induction system to introduce air to the combustion chambers
104
. In the illustrated embodiment, the air induction system includes four air intake passages
116
defined in the cylinder head member
102
. The respective intake passages
116
are branched off to three intake paths that are allotted to each combustion chamber
104
. The engine
32
thus includes twelve intake paths in total. The intake passages
116
communicate with the associated combustion chambers
104
. Intake valves
117
, which are the same as the intake paths in number, i.e., twelve valves
117
, are provided to selectively connect and disconnect the branch paths with the combustion chambers
104
. In other words, the intake valves
117
selectively open and close the branch paths of the intake passages
116
.
The air induction system also includes a plenum chamber or air intake chamber
118
. The plenum chamber
118
in the illustrated embodiment is generally configured as a rectangular and is defined by a plenum chamber member
120
. Other shapes of the plenum chamber of course are also possible, but it is desired to made the plenum chamber as large as possible within the space provided in the engine compartment. In the illustrated embodiment, a layer of space exists between the top of the engine and the bottom of the seat due to the inclined orientation of the engine. The rectangular box-like shape of a principal portion of the plenum chamber member achieves these design parameters in the illustrated embodiment (e.g., side-by-side).
The plenum chamber member
120
comprises an upper chamber member
120
a
and a lower chamber member
120
b
coupled together in a suitable manner. The upper and lower members are made of plastic, although they can be made of metal material. While the illustrated embodiment involves the chamber member being formed by upper and lower chamber members, the chamber member could be formed by a different number of members and/or could have a different assembly orientation.
The lower chamber member
120
b
is coupled with the cylinder head member
102
so that the intake passages
116
communicate with the plenum chamber
118
. The plenum chamber
118
extends from one side surface of the cylinder head member
102
toward a space defined between the cylinder head member
102
and the seat
52
, i.e., the rider's area of the hull
34
, so as to ensure a relatively large volume therein.
As seen in
FIGS. 3 and 5
, a pair of air inlet ports
122
, each has a duct shape, is defined at a bottom portion of the lower chamber member
120
b
positioned right above the cylinder head member
116
. The inlet ports
122
project into the plenum chamber
118
. An air cleaner element
124
is disposed within the plenum chamber so as to surround the air inlet ports
120
. The air cleaner element
124
divides the plenum chamber
118
into two spaces which are an inner space and an outer space of the element
124
. The air inlet ports
122
are positioned in the inner space. The air in the internal cavity
40
of the hull
34
is thus introduced into the plenum chamber
118
and is sure to pass through the cleaner element
124
before moving downstream of the plenum chamber
118
.
The air induction system further includes throttle bodies
128
each associated with each one of the combustion chambers
104
. In the illustrated embodiment again, the throttle bodies
128
are placed within the plenum chamber
118
, more specifically, in the space between the exterior of the cleaner element
124
and the walls of the plenum chamber, and spaced apart from each other along a direction that is parallel to the center plane CP. The throttle bodies
128
project into the plenum chamber
118
so as to lie next to the air inlet ports
122
with a portion of the air cleaner lying therebetween.
As seen in
FIG. 3
, the air intake passages
116
slant oppositely relative to the center axes CA of the cylinder bores
98
. Because they extend along the same axes of the intake passages
116
, the throttle bodies
128
also slant oppositely relative to the center axes CA of the cylinder bores
98
.
The respective throttle bodies
128
have air suction ports
130
, which are shaped as bell mouths, opening upwardly. Throttle valves are provided in the respective throttle bodies
128
and are linked together by a suitable throttle linkage so as to move in unison. The throttle linkage is connected to the throttle lever
56
on the handle bar
54
through a cable. The rider thus can control openings of the throttle valves by operating the throttle lever
56
so as to obtain various running conditions of the engine
32
that he or she desires. That is, an amount of the air is measured by this mechanism and delivered to the respective combustion chambers
104
.
Each throttle body
128
has an end flange
129
and is affixed to the cylinder head member
102
at the end flange
129
. The lower chamber member
120
b
has a portion that defines an opening, through which the throttle body
128
communicates with the intake passage
116
, and this portion of the lower chamber member
120
b
is interposed between the end flange
129
of the throttle body
128
and the cylinder head member
102
so as to be affixed to the cylinder head member
102
. Other portions of the lower chamber member
120
b
are also affixed to the cylinder head member
102
in a suitable manner, although those portions are not seen.
The engine
32
also includes a fuel supply system. The fuel supply system includes the foregoing fuel supply tank
66
and fuel injectors
132
that are affixed to a fuel rail
134
and are mounted on the throttle bodies
128
. The fuel rail
134
extends generally horizontally in the longitudinal direction in the illustrated embodiment. Because the throttle bodies
128
are disposed within the plenum chamber
118
, the fuel injectors
132
are inevitably positioned within the plenum chamber
118
. Each fuel injector
132
has an injection nozzle directed toward the intake passage
116
associated with each fuel injector
132
.
The fuel supply system includes a low-pressure fuel pump, a vapor separator, a high-pressure fuel pump and a pressure regulator, in addition to the fuel supply tank
66
, the fuel injectors
132
and the fuel rail
134
. Fuel supplied from the fuel supply tank
66
in the hull
34
is pressurized by the low and delivered to the vapor separator in which the fuel is separated from fuel vapors. One or more high pressure pumps draw the fuel from the vapor separator and pressurize the fuel before it is delivered to the fuel rail. The pressure regulator controls the pressure of the supplied fuel to a preset pressure level. The fuel rail
134
not only supports the fuel injectors
132
but also delivers the fuel to the respective fuel. injectors
132
. The fuel injectors
132
spray the fuel into the intake passages
116
at certain injection timings and for certain duration under control of an ECU (Electronic Control Unit).
The sprayed fuel is delivered to the combustion chambers
104
with the air when the intake passages
116
are opened to the combustion chambers
104
by the intake valves
117
. The air and the fuel are mixed together in the combustion chambers
104
to form air/fuel charges. Four spark plugs
136
(
FIG. 4
) are affixed to the cylinder head member
102
so that electrodes of the plugs
136
are exposed to the respective combustion chambers
104
. The spark plugs
136
are fired at certain ignition timings under control of the ECU. The air/fuel charge is thus burned during every combustion stroke.
In the illustrated embodiment, as described above, the throttle bodies
128
and the fuel injectors
132
are disposed within the plenum chamber
118
. This is advantageous because the plenum chamber
118
can have a larger capacity in comparison with a situation in which the plenum chamber member
120
does not enclose the throttle bodies
128
and the fuel injectors
132
. Consequently, the position of the seat
52
can remain the same without reducing the desired volume with the plenum chamber and with the inclusion of the large four-cycle engine in the engine compartment.
In addition, the throttle bodies
128
, throttle valves and the fuel injectors
132
are well protected from any water within the engine compartment that splashes onto the plenum chamber member or that may enter the engine compartment when the seat
52
is detached. It is particularly advantageous to isolate these components from the water, especially salt water, as these components involve sensitive mechanical and electrical parts that have precise operation and because they are likely to be damaged by rust and/or corrosion.
The engine
32
has an exhaust system to discharge burnt charges, i.e., exhaust gases, in the combustion chambers
104
. In the illustrated embodiment, the exhaust system includes four exhaust passages
138
and the respective exhaust passages
138
are branched off to two exhaust paths that are allotted to each combustion chamber
104
. The engine
32
thus includes eight exhaust paths in total. The exhaust passages
138
are defined in the cylinder head member
102
and communicate with the associated combustion chambers
104
. Exhaust valves
140
, which are the same as the exhaust paths in number, i.e., eight valves
140
, are provided to selectively connect and disconnect the branch paths with the combustion chambers
104
. In other words, the exhaust valves
140
selectively open and close the branch paths of the exhaust passages
138
.
An exhaust manifold
144
is coupled with the exhaust passages
138
. In the illustrated embodiment, the exhaust manifold
144
has four unified paths communicating with the respective exhaust passages
138
to gather exhaust gases from the passages
138
. The exhaust manifold
144
define a first exhaust passageway
146
including the unified paths. The exhaust manifold
144
extends forwardly and terminates at a forward facing end.
An exhaust conduit or header pipe
148
is coupled with the end
146
of the exhaust manifold
144
and define a second exhaust passageway. As best seen in
FIG. 4
, the header pipe
148
extends generally transversely across the center plane CP to the opposite side of the engine
32
. The header pipe
148
has an end opening directed rearwardly.
An exhaust silencer
152
is coupled with the rearward opening of the header pipe
148
and define a third exhaust passageway
154
. The exhaust silencer
152
extends rearwardly along the opposite side surface of the cylinder block
90
relative to the exhaust manifold
144
. The exhaust silencer
152
also define an inner structure such as, for example, an expansion chamber, to reduce exhaust noises passing therethrough. As seen in
FIG. 3
, the header pipe
148
extends upwardly toward the exhaust silencer
152
because the exhaust silencer
152
is positioned higher than the exhaust manifold
144
.
As seen in
FIG. 2
, a water-lock
156
is coupled with the exhaust silencer
152
by a coupling pipe
158
, and an exhaust conduit
160
is further coupled with the water-lock
156
. The exhaust conduit
160
has a discharge opening
162
located at a submerged portion of the lower hull section
36
. The discharge opening
162
is positioned at the end of the exhaust conduit
160
on the same side as the exhaust manifold
144
. The exhaust conduit
160
extends forwardly from the discharge opening
162
and then transversely across the center plane CP and connected to the water-lock
156
. The water-lock
156
inhibits the water in the exhaust conduit
160
from entering the exhaust pipe
152
. Because the water-lock
156
has a relatively large capacity, it may function as an expansion chamber also.
The engine
32
has a water cooling system. The cooling system includes a water pump arranged to introduce water from the body of water surrounding the watercraft
30
, and a plurality of water jackets defined, for example, in the cylinder block
90
and the cylinder head member
102
. The jet propulsion unit preferably is used as the water pump with a portion of the water pressurized by the impeller being drawn off for the cooling system, as known in the art. Although the water is primarily used for cooling these engine portions, part of the water is used also for cooling the exhaust manifold
144
, exhaust pipe
148
and the exhaust silencer
152
. The exhaust components
144
,
148
,
152
are therefore formed as dual passage structures. More specifically, water jackets
166
are defined around the respective exhaust passageways
146
,
154
.
Still with reference to
FIGS. 3 and 4
, a valve drive mechanism will be described. In the illustrated embodiment, double overhead camshafts drive the intake and exhaust valves
117
,
140
. That is, the intake valves
117
are driven by an intake camshaft
170
that extends generally horizontally over the intake valves
117
from fore to aft in parallel to the center plane CP, while the exhaust valve
140
are driven by an exhaust camshaft
172
that extends generally horizontally over the exhaust valves
140
from fore to aft also in parallel to the center plane CP. Both the intake and exhaust camshafts
170
,
172
are journaled by the cylinder head member
102
with a plurality of camshaft caps
174
. The camshaft caps
174
holding the camshafts
170
,
172
are affixed to the cylinder head member
102
by bolts
176
. A camshaft cover
178
extends over the camshafts
170
,
172
and the camshaft caps
174
, and is affixed to the cylinder head member
102
to define camshaft chambers. Additionally, a cylinder head cover
180
extends over the camshaft cover
178
and is affixed to the cylinder head member
102
.
The intake camshaft
170
has twelve cam lobes
184
each associated with each one of the intake valves
117
, while the exhaust camshaft
172
has eight cam lobes
186
each associated with each one of the exhaust valve
140
. The intake and exhaust valves
117
,
140
normally close the intake and exhaust passages
116
,
138
by biasing force of springs. When the intake and exhaust camshafts
170
,
172
rotate, the cam lobes
184
,
186
push the respective valves
117
,
140
to open the respective passages
116
,
138
by overcoming the biasing force. The air thus can enter the combustion chambers
104
at every opening timing of the intake valves
117
. In the same manner, the exhaust gases can move out from the combustion chambers
104
at every opening timing of the exhaust valves
140
.
The crankshaft
80
drives the intake and exhaust camshafts
170
,
172
. As seen in
FIG. 4
, the respective camshafts
170
,
172
have driven sprockets
190
affixed to ends thereof. The crankshaft
80
also has a drive sprocket. The driven sprockets
190
have diameters which are twice as large as a diameter of the drive sprocket. A timing chain or belt is wound around the drive and driven sprockets
190
. When the crankshaft
80
rotates, the drive sprocket drives the driven sprockets
190
via the timing chain, and then the intake and exhaust camshafts
170
,
172
rotate also. The rotational speed of the camshafts
170
,
172
are reduced to half as the rotational speed of the crankshaft
80
because of the differences in diameters of the drive and driven sprockets
190
.
Ambient air enters the internal cavity
40
defined in the hull
34
through the air intake ducts. The air is then introduced into the plenum chamber
118
through the air inlet ports
123
and moves to the throttle bodies
128
. The air cleaner element
124
cleans the air. The throttle valves in the throttle bodies
128
regulate an amount of the air permitted to pass to the combustion chambers. Changing the opening angles of the throttle valves that are controlled by the rider with the throttle lever
56
regulates the air flow across the valves. The air hence flows into the combustion chambers
104
when the intake valves open. At the same time, the fuel injectors
132
spray fuel into the intake passages
116
under the control of ECU. Air/fuel charges are thus formed and delivered to the combustion chambers
104
.
The air/fuel charges are fired by the spark plugs
136
under the control of the ECU. The burnt charges, i.e., exhaust gases, are discharged to the body of water surrounding the watercraft
30
through the exhaust system including the exhaust passages
138
, exhaust manifold
144
, exhaust pipe
148
, exhaust silencer
152
, water-lock
158
and exhaust conduit
160
.
The combustion of the air/fuel charges has the pistons
100
reciprocate to rotate the crankshaft
80
. The crankshaft
80
drives the impeller shaft
78
and the impeller rotates in the hull tunnel
74
. Water is thus drawn into the tunnel
74
through the inlet port
76
and then is discharged rearward through the steering nozzle
84
. The rider can steer the nozzle
84
by the steering handle bar
54
. The watercraft
30
thus moves as the rider desires.
As best seen in
FIG. 3
, in the illustrated embodiment, all the valves
117
,
140
and the camshafts
170
,
172
are positioned in one half space of the hull
30
divided by the center plane CP. More specifically, the internal cavity
40
defined by both the upper and lower hull sections
36
,
38
is divided by the center plane CP into two cavity spaces. The valves
117
,
140
and the camshafts
170
,
172
are placed in one of these spaces. The group of the intake valves
117
and the intake camshaft
170
, which are heavier than the other group of the exhaust valves
140
and the exhaust camshaft
172
, exist closer to the center plane CP.
In other variations, for example, the intake valves
117
can be disposed in the other space wholly or partially. The intake camshafts
170
can be also positioned in the other space, if top portions of the intake valves
117
exist in the cavity space. In this variation, the heavier group exists in the other space but closer to the center plane CP than the other group. The moment of the heavier group thus can balance the moment of the lighter group relative to the center plane CP. This arrangement thus can contribute in balancing the weights of both sides of the hull.
Also, if the exhaust valves
140
are greater than the intake valves
117
in number, the positions of the exhaust valves
140
are changeable with the intake valves
117
. In any instance, however, if the center axis CA of the cylinder bores
98
inclines relative to the center plane CP, the valves which are greater than the other valves in number desirably exist closer to the center plane CP.
Of course, the foregoing description is that of a preferred embodiment of the present invention, and various changes and modifications may be made without departing from the spirit and scope of the invention, as defined by the appended claims.
Claims
- 1. An internal combustion engine for a watercraft having a hull defining an engine compartment in which the engine is placed, comprising a cylinder block defining at least one cylinder bore, a piston reciprocating within the cylinder bore, a cylinder head member closing an end of the cylinder bore and defining a combustion chamber with the cylinder bore and the piston, an air induction system arranged to introduce air to the combustion chamber, the air induction system including a plenum chamber member defining a plenum chamber, the plenum chamber member having an air inlet port for the plenum chamber, a throttle body having a throttle valve admitting air to the combustion chamber from the plenum chamber, the throttle body being disposed within the plenum chamber, and an air intake passage extending from the throttle body to the combustion chamber, the intake passage not being defined by a portion of the plenum chamber, and a fuel supply system arranged to supply fuel to the combustion chamber, the fuel supply system including a fuel injector spraying fuel into a portion of the air induction system, and the fuel injector being positioned within the plenum chamber.
- 2. The internal combustion engine as set forth in claim 1, wherein the throttle body projects into the plenum chamber downstream the air inlet port.
- 3. The internal combustion engine as set forth in claim 2, wherein the air inlet port projects into the plenum chamber so as to be disposed next to the throttle body within the plenum chamber.
- 4. The internal combustion engine as set forth in claim 1, wherein the plenum chamber member encloses an air cleaner element for cleaning the air disposed between the air inlet port and the throttle body.
- 5. The internal combustion engine as set forth in claim 1, wherein the fuel injector is mounted on the throttle body.
- 6. The engine as set forth in claim 1, wherein the plenum chamber is configured to protect the throttle body from water within the engine compartment.
- 7. The engine as set forth in claim 1 in combination with a watercraft.
- 8. An internal combustion engine for a watercraft having a hull defining an engine compartment in which the engine is placed, comprising a cylinder block defining at least one cylinder bore, a piston reciprocating within the cylinder bore, a cylinder head member closing an end of the cylinder bore and defining a combustion chamber with the cylinder bore and the piston, an air induction system arranged to introduce air to the combustion chamber, the air induction system including a plenum chamber member defining a plenum chamber, the plenum chamber member having an air inlet port for the plenum chamber, and a throttle body having a throttle valve admitting air to the combustion chamber from the plenum chamber, the throttle body being disposed within the plenum chamber, the cylinder head member having an air intake passage connecting the throttle body to the combustion chamber, the plenum chamber member comprising at least two pieces, one of the pieces having both the air inlet port and a coupling portion of the throttle body with the air intake passage.
- 9. An internal combustion engine for a watercraft having a hull defining an engine compartment in which the engine is placed, comprising a cylinder block defining at least one cylinder bore, a piston reciprocating within the cylinder bore, a cylinder head member closing an end of the cylinder bore and defining a combustion chamber with the cylinder bore and the piston, an air induction system arranged to introduce air to the combustion chamber, the air induction system including a plenum chamber member defining a plenum chamber, the plenum chamber member having an air inlet port for the plenum chamber, and a throttle body having a throttle valve admitting air to the combustion chamber from the plenum chamber, the throttle body being disposed within the plenum chamber, the cylinder head member having an air intake passage connecting the throttle body to the combustion chamber, the plenum chamber member extending from a coupling portion of the throttle body with the air intake passage toward a top of the cylinder head member, the air inlet port being positioned generally above the top of the cylinder head member.
- 10. An internal combustion engine for a watercraft having a hull defining an engine compartment in which the engine is placed, comprising a cylinder block defining at least one cylinder bore, a piston reciprocating within the cylinder bore, a cylinder head member closing an end of the cylinder bore and defining a combustion chamber with the cylinder bore and the piston, an air induction system arranged to introduce air to the combustion chamber, the air induction system including a plenum chamber member defining a plenum chamber, the plenum chamber member having an air inlet port for the plenum chamber, a throttle body having a throttle valve admitting air to the combustion chamber from the plenum chamber, the throttle body being disposed within the plenum chamber, and an air intake passage extending from the throttle body to the combustion chamber, the intake passage not being defined by a portion of the plenum chamber, the engine operating on a four-stroke cycle combustion principle.
- 11. A watercraft comprising a hull defining an engine compartment and a rider's area above the engine compartment, and an internal combustion engine disposed within the engine compartment, the engine including an engine body in which a combustion chamber is defined, the engine body slanting relative to a vertical plane extending from bow to stern, and an air induction system arranged to introduce air to the combustion chamber, the air induction system including a plenum chamber member, a throttle body, and an intake passage extending from the throttle body to the combustion chamber, the plenum chamber member defining a plenum chamber and having an air inlet port, the throttle body having a throttle valve admitting air to the combustion chamber from the plenum chamber, the throttle body being positioned within the plenum chamber, the throttle body extending from a side surface of the engine body and slanting oppositely relative to a slant of the engine body, the intake passage not being defined by a potion of the plenum chamber.
- 12. A watercraft comprising a hull defining an engine compartment and a rider's area above the engine compartment, and an internal combustion engine disposed within the engine compartment, the engine including an engine body in which a combustion chamber is defined, and an air induction system arranged to introduce air to the combustion chamber, the air induction system including a plenum chamber member, a throttle body, and an intake passage extending from the throttle body to the combustion chamber, the plenum chamber member defining a plenum chamber and having an air inlet port, the plenum chamber member extending from a side surface of the engine body toward a space defined between the engine body and the rider's area of the hull, the throttle body having a throttle valve admitting air to the combustion chamber from the plenum chamber, the throttle body being positioned within the plenum chamber, the intake passage not being defined by a potion of the plenum chamber.
- 13. The watercraft as set forth in claim 12, wherein the hull has an opening at the rider's area above the engine body, and a seat for a rider detachably closes the opening.
- 14. An internal combustion engine for a watercraft having a hull defining an engine compartment in which the engine is placed, comprising a cylinder block defining at least one cylinder bore, a piston reciprocating within the cylinder bore, a cylinder head member closing an end of the cylinder bore and defining a combustion chamber with the cylinder bore and the piston, an air induction system arranged to introduce air to the combustion chamber, the air induction system including a plenum chamber member defining a plenum chamber, the plenum chamber member having an air inlet port for the plenum chamber, the plenum chamber member being sized so as to extend from a side surface of the engine toward a space defined between the engine and a rider's area of the hull, a throttle body having a throttle valve admitting air to the combustion chamber from the plenum chamber, the throttle body being disposed within the plenum chamber, and an air intake passage extending from the throttle body to the combustion chamber, wherein the intake passage is not defined by a portion of the plenum chamber.
- 15. An internal combustion engine comprising an engine body in which a combustion chamber is defined, an air induction system arranged to guide air to the combustion chamber, the air induction system including a plenum chamber member defining a plenum chamber, the plenum chamber member having an air inlet port for the plenum chamber, a throttle body having a throttle valve and being disposed within the plenum chamber, and an air intake passage extending from the throttle body to the combustion chamber, the intake passage not being defined by a portion of the plenum chamber, and a fuel supply system arranged to supply fuel to the combustion chamber, the fuel supply system including a fuel injector spraying fuel into a portion of the air induction system, and the fuel injector being positioned within the plenum chamber.
- 16. The engine as set forth in claim 15, wherein the plenum chamber is configured to protect the throttle body from water.
- 17. The engine as set forth in claim 15, wherein the plenum chamber surrounds the throttle body and thereby encloses a large volume of space.
- 18. A watercraft comprising a hull, an internal combustion engine supported by the hull, the engine including an engine body in which a combustion chamber is defined, an air induction system configured to guide air to the combustion chamber, the air induction system including a plenum chamber, a throttle body disposed in the plenum chamber, and an intake passage extending from the throttle body to the combustion chamber, the intake passage not being defined by a potion of the plenum chamber, and a fuel supply system arranged to supply fuel to the combustion chamber, the fuel supply system including a fuel injector spraying fuel into a portion of the air induction system, and the fuel injector being positioned within the plenum chamber.
- 19. The watercraft as set forth in claim 18, wherein the plenum chamber is configured to protect the throttle body from water splashing in the hull.
Priority Claims (1)
| Number |
Date |
Country |
Kind |
| 11-277911 |
Sep 1999 |
JP |
|
US Referenced Citations (8)