This application claims priority under 35 U.S.C. § 119 to Japanese Patent Application No. 2005-107776. The entire disclosure of Japanese Patent Application No. 2005-107776 is hereby incorporated herein by reference.
1. Field of the Invention
The present invention relates to an engine oil return system for returning oil from a cylinder head to an oil pan of an engine.
2. Background Information
Japanese Laid-Open Patent Publication No. 09-049414 describes a wet sump engine lubrication system configured to pump oil with an oil pump from an oil pan to engine parts requiring lubrication. After lubricating the engine parts, the oil returns to the oil pan from the cylinder head.
In view of the above, it will be apparent to those skilled in the art from this disclosure that there exists a need for an improved engine oil return system. This invention addresses this need in the art as well as other needs, which will become apparent to those skilled in the art from this disclosure.
In a conventional V-type engine, for example, an oil return passage for returning oil from a cylinder head to an oil pan is arranged in a slanted orientation along the downward side surface of each cylinder bank of the engine when the engine is installed in a vehicle. Thus, longitudinal or transverse acceleration of the vehicle will act on the engine to cause the oil inside the oil pan to lean toward the side of the oil pan where the oil return passages is located. If such longitudinal or transverse acceleration is large enough, the force of gravity will be not be sufficient to return the oil to the oil pan through the oil return passage. Furthermore, when the engine is installed such that the cylinder banks are slanted far from a vertical direction of the vehicle (i.e., the cylinder center axes are slanted far from the vertical direction of the vehicle), it is possible for the oil to flow backwards toward the cylinder head through the oil return passage and to cause the oil circulation to become stagnated.
The present invention was conceived in view of the above issue. Thus, one object of the present invention is to provide an engine oil return system wherewith engine oil can be reliably returned to the oil pan from the cylinder head even when the longitudinal or transverse acceleration of the vehicle is large.
In order to achieve the above object and other objects of the present invention, an engine oil return system is provided that comprises an engine main body and an oil return passage. The engine main body includes a cylinder head, a cylinder block and an oil pan. The engine main body has a first side surface and a second side surface that is opposite from the first side surface. The oil return passage includes a main oil return passage section and an oil return extension passage section with the main oil return passage section extending along the first side surface of the engine main body and the oil return extension passage section extending from the first side surface of the engine main body towards the second side surface of the engine main body of the engine such that an oil outlet opening is disposed at a location spaced from the first side surface towards the second side surface by a distance that substantially avoids oil in the oil pan from being forced up the main oil return passage section due to an acceleration on the engine main body occurring in a direction from the first side surface towards the second side surface.
These and other objects, features, aspects and advantages of the present invention will become apparent to those skilled in the art from the following detailed description, which, taken in conjunction with the annexed drawings, discloses a preferred embodiment of the present invention.
Referring now to the attached drawings which form a part of this original disclosure:
Selected embodiment of the present invention will now be explained with reference to the drawings. It will be apparent to those skilled in the art from this disclosure that the following description of the embodiment of the present invention is provided for illustration only and not for the purpose of limiting the invention as defined by the appended claims and their equivalents.
The acceleration of the vehicle in the direction of the arrow A can be either longitudinal (forward or reverse) acceleration or acceleration resulting from turning and/or depending on the orientation of the engine 1 in the vehicle. For example, if the engine 1 is installed in the vehicle such that the direction A corresponds to the forward direction of the vehicle, then
As seen in
The engine 1 shown in
The direction in which the engine 1 is installed in the vehicle can be either longitudinal such that the center axis 8a of the crankshaft 8 is aligned with the longitudinal (lengthwise) direction of the vehicle or transverse such that the center axis 8a of the crankshaft 8 is aligned with the transverse (crosswise) direction of the vehicle.
The crankshaft 8 is rotatably supported in a crankcase 7 on a lower portion of the cylinder block 3. The reciprocal motion of the piston 6 is transmitted to the crankshaft 8 by a connecting rod 9 and thereby converted into rotational motion of the crankshaft 8. The oil pan 4 is mounted to an open bottom end of the cylinder block 3. A combustion chamber 10 is formed by the bottom surface of the cylinder head 2 and the cylinder bore 5.
The cylinder head 2 is provided with at least one intake port 11 for supplying intake air to the combustion chamber 10 and at least one exhaust port 12 for discharging combustion gas from the combustion chamber 10. The cylinder head 2 also has an intake valve 13 for opening and closing the intake port 11, an exhaust valve 14 for opening and closing the exhaust port 12, and valve springs 15 for spring-loading the intake and exhaust valves 13 and 14 toward the closed positions. The open and close actions of the intake valve 13 and the exhaust valve 14 are driven in synchronization with the engine rotation by a camshaft (not shown in
The perimeter of the combustion chamber 10 is preferably cooled by coolant that circulates through a water jacket 17 in the cylinder head 2 and a water jacket 18 in the cylinder block 3.
The oil resting in the oil pan 4 is drawn out by an oil pump (not shown in
More specifically, as shown in
In the illustrated embodiment, the main oil return passage 21 is provided on the first side surface 1a of the engine 1 that is positioned below the slanted center axis C of the cylinder (i.e., the left side in
The second passage 21b extends straight downward along the first side surface 1a, which is positioned below the slanted center axis C of the cylinder. An outlet end portion of the second passage 21b is provided just above the oil pan 4 as shown in
An inlet end 22a of an oil return extension pipe 22 is fitted into the outlet end portion at the bottom of the second passage 21b. The oil return extension pipe 22 is preferably made of metal. The oil return extension pipe 22 extends downward along the contour of the first side surface 1a and then turns to extend substantially toward the second side surface 1b of the engine 1 (i.e., right side in
The height of the outlet end 22b (open outlet end) of the oil return extension pipe 22 with respect to a bottom surface of the oil pan 4 is preferably set to be substantially the same as the height of a top surface of the oil inside the oil pan 4 when the vehicle is stationary and resting on a level surface, as shown in
When acceleration, deceleration, or turning of the vehicle causes acceleration to occur in the direction of the arrow A shown in
Therefore, with the engine oil return system or device of the present invention having the main oil return passage 21 and the oil return extension pipe 22 as described above, the oil does not enter the outlet end 22b (open end) of the oil return extension pipe 22, and thus, the oil does not flow backwards when acceleration occurs in the direction of the arrow A shown in
On the other hand, when acceleration occurs in an opposite direction of the arrow A shown in
Conversely, if the oil return extension pipe 22 is not provided and the oil return route consists of the main oil return passage 21 alone, then, when acceleration occurs in the direction of the arrow A shown in
Accordingly, when the oil return extension pipe 22 is connected to the main oil return passage 21 that is arranged along the first side surface 1a positioned below the slanted cylinder center axis C and the oil return extension pipe 22 is configured to extend toward the opposite second side surface 1b as in the preferred embodiment of the present invention, then backflow of the oil caused by acceleration can be prevented. Thus, a high, stable lubrication performance can be maintained.
Additionally, in the embodiment explained above, the height of the outlet end 22b (open end) of the oil return extension pipe 22 with respect to the bottom surface of the oil pan 4 is set to be substantially the same as the height of the top surface of the oil inside the oil pan 4 when the vehicle is stationary and resting on a level surface as shown in
Although in the embodiment explained above, the oil return extension pipe 22 is illustrated as extending from the first side surface 1a toward the second side surface 1b in a substantially linear fashion, it is not necessary for the oil return extension pipe 22 to be configured to extend toward the second side surface 1b in a linear fashion. For example, the shape of the oil return extension pipe 22 can be arranged to include curves in order to avoid an obstacle depending on the various design considerations of the engine 1.
Also, although it is preferable for the outlet end 22b the oil return extension pipe 22 to open at a position adjacent to the second side surface 1b as shown in
In short, the height of the open outlet end 22b of the oil return extension pipe 22 with respect to the bottom surface of the oil pan 4 and the distance of the outlet end 22b from the second surface 1b can be set as appropriate in view of such factors as the shape of the oil pan 4, the slant angle of the cylinder center axis C with respect to the vertical direction V of the vehicle, and the like.
In a case of a V-type engine, since the backflow of the oil occurs more readily when the slant angle of the cylinder center axis C with respect to the vertical direction V of the vehicle is large, it is conceivable that one side of the V-type engine, for example, could have a stronger need for the oil return extension pipe 22 than the other side. For example, if the V-type engine is mounted in a vehicle in such a manner that the slant angles of the two cylinder banks CB and CB′ with respect to the vertical direction of the vehicle are different, then it may be possible to avoid backflow of oil in both cylinder banks CB and CB′ by providing the oil return extension pipe 22 only in one of the cylinder banks CB and CB′ having the larger slant angle and not providing the oil return extension pipe 22 in the other one of the cylinder banks CB and CB′ having the smaller slant angle.
On the other hand, if the oil return extension pipe 22 is provided in each of the cylinder banks CB and CB′ of the V-type engine, the oil return extension pipes 22 are configured to extend in opposite directions. More specifically, in the case of a V-type engine, the oil return passages are formed in the cylinder banks CB and CB′ on the opposite side surfaces (i.e., external side surfaces) of the engine that are positioned below the slanted center axes of the cylinder banks CB and CB′. Thus, the oil return extension pipes extend in the inward direction from the external surfaces of the engine. Thus, backflow of the oil can be prevented when acceleration occurs in the direction of either one of the two external side surfaces of the engine.
It is also acceptable for the outlet end 22b of the oil return extension pipe 22 to be bent downward or otherwise oriented downward.
Furthermore, it is also acceptable to provide more than one oil return route comprising the main oil return passage 21 and the oil return extension pipe 22 at different locations along the direction in which the cylinders are arranged (i.e., along the axial direction of the crankshaft 8). For example, such oil return routes could be provided in two locations, such as on the both longitudinal end portions of the engine 1 with respect to the axial direction of the crankshaft 8.
Accordingly, in the engine oil return system in accordance with the present invention, the oil return extension pipe 22 connected to the main oil return passage 21 extends toward the second side surface 1b of the engine 1 where the oil is drawn out of the oil pan 4, which is the opposite of the first side surface 1a where the main oil return passage 21 is provided. Thus, when the vehicle accelerates such that the oil inside the oil pan 4 leans toward the first side surface 1a of the engine 1 where the main oil return passage 21 is provided, the oil return extension pipe 22 prevents a large amount of oil from flowing backwards due to the acceleration.
As a result, the return of oil to the oil pan 4 does not stagnate and the occurrence of insufficient lubrication can be prevented even when the vehicle undergoes sudden acceleration, deceleration, or turning.
As used herein to describe the above embodiment, the following directional terms “forward, rearward, above, downward, vertical, horizontal, below and transverse” as well as any other similar directional terms refer to those directions of a vehicle equipped with the present invention. Accordingly, these terms, as utilized to describe the present invention should be interpreted relative to a vehicle equipped with the present invention. The terms of degree such as “substantially”, “about” and “approximately” as used herein mean a reasonable amount of deviation of the modified term such that the end result is not significantly changed. For example, these terms can be construed as including a deviation of at least ±5% of the modified term if this deviation would not negate the meaning of the word it modifies.
While only selected embodiments have been chosen to illustrate the present invention, it will be apparent to those skilled in the art from this disclosure that various changes and modifications can be made herein without departing from the scope of the invention as defined in the appended claims. Furthermore, the foregoing descriptions of the embodiments according to the present invention are provided for illustration only, and not for the purpose of limiting the invention as defined by the appended claims and their equivalents. Thus, the scope of the invention is not limited to the disclosed embodiments.
Number | Date | Country | Kind |
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2005-107776 | Apr 2005 | JP | national |
Number | Name | Date | Kind |
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3785457 | Strauber | Jan 1974 | A |
4630580 | Sawaki et al. | Dec 1986 | A |
Number | Date | Country |
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09-049414 | Feb 1997 | JP |
Number | Date | Country | |
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20060219206 A1 | Oct 2006 | US |