The present invention relates to an engine start controller for a hybrid vehicle and to a hybrid vehicle.
Control for starting an engine by using a motor in a hybrid vehicle that includes, as drive sources, the engine and the motor and that is driven by at least one of engine output and motor output has been proposed. For example, in PTL 1, it is disclosed that engine start torque, which is output from the motor at the time of starting the engine during driving of the vehicle by using the motor (during motor travel), is calculated on the basis of a rotation stop position of a crankshaft in the engine immediately before an initiation of the engine start (a stop crankshaft position of the engine) and that, during the motor travel, a motor travel range is set such that the motor is actuated in a state of saving redundant power for generating the engine start torque.
PTL 1: JP-A-2012-86662
By the way, it is considered that transmission torque from the motor to the engine fluctuates by a factor other than the engine stop crank position. Thus, the factor other than the engine stop crank position has to be considered to reliably start the engine. However, in the case where the engine start torque of the motor is set in a manner to reliably start the engine, an amount of the engine start torque that has to be saved as the redundant power by the motor during the motor travel is increased, which in turn narrows the motor travel range (an EV travel range) where the vehicle can travel only using the motor.
The present invention has been made in view of such a point and therefore has a purpose of providing an engine start controller for a hybrid vehicle, and a hybrid vehicle capable of expanding an EV travel range and improving fuel economy by reducing engine start torque as low as possible, and the engine start torque of a motor having to be saved as redundant power during driving of the hybrid vehicle by using the motor.
In order to achieve the above purpose, an engine start controller for a hybrid vehicle, and a hybrid vehicle are provided.
In regard to the engine start controller for the hybrid vehicle, the hybrid vehicle has, as drive sources of the hybrid vehicle, an engine and a motor that are mutually coupled via a clutch. The engine start controller includes: a clutch transmission torque control section that controls transmission torque of the clutch on the basis of a predicted engine speed value at the time of starting the engine using the motor via the clutch; and a predicted engine speed value setting section that sets the predicted engine speed value on the basis of a stop crank position of the engine.
With the above configuration, when the engine is started, the predicted engine speed value setting section sets the predicted engine speed value on the basis of the stop crank position of the engine, and the clutch transmission torque control section controls the clutch such that the required transmission torque for starting of the engine is generated at a speed of the predicted engine speed value. In this way, it is possible to optimize the required transmission torque of the clutch to start the engine. An engine start time can also be optimized.
The engine start controller for the hybrid vehicle further preferably includes: a correction section that corrects the predicted engine speed value set by the predicted engine speed value setting section on the basis of mechanical resistance of the engine.
In this way, the correction section, which corrects the predicted engine speed value, can appropriately corrects the predicted engine speed value on the basis of the mechanical resistance of the engine.
The engine start controller for the hybrid vehicle further preferably includes: a feedback correction section that subjects the transmission torque of the clutch controlled by the clutch transmission torque control section to feedback correction on the basis of the predicted engine speed value, which is set by the predicted engine speed value setting section, and a measured value of an engine speed.
In this way, the feedback correction section can convert the difference between the predicted engine speed value and the measured value of the engine speed into the transmission torque of the clutch (a feedback correction amount). Thus, it is possible to appropriately subject the transmission torque, which is controlled by the clutch transmission torque control section, to the feedback correction.
In the engine start controller for the hybrid vehicle, the predicted engine speed value setting section is preferably configured to set the predicted engine speed value such that an engine start time, which is based on the predicted engine speed value, becomes short at the time of starting the engine by increasing requested drive power by a driver of the hybrid vehicle and becomes long at the time of starting the engine by another cause.
In this way, in the case where the engine is started by increasing requested drive power (an acceleration request) by a driver of the hybrid vehicle, the engine can be started with an emphasis on responsiveness, that is, can be started promptly. In the case where the engine is started by the other cause, it takes a long time. However, the engine can be started while a shock is suppressed, that is, with low energy.
An example of the other cause is that a state of charge (SOC) of a battery for driving the motor becomes equal to or lower than a specified value.
A hybrid vehicle according to another aspect of the present invention includes: an engine and a motor that serve as drive sources of the hybrid vehicle and are mutually coupled via a clutch; and an engine start controller that controls a start of the engine. The engine start controller has: a clutch transmission torque control section that controls transmission torque of the clutch on the basis of a predicted engine speed value at the time of starting the engine using the motor via the clutch; and a predicted engine speed value setting section that sets the predicted engine speed value on the basis of a stop crank position of the engine.
With this configuration, it is possible to obtain similar effects to the engine start controller for the hybrid vehicle.
As it has been described so far, according to the engine start controller for the hybrid vehicle and the hybrid vehicle according to the present invention, it is possible to reduce the engine start torque of the motor, which has to be saved as redundant power during driving of the hybrid vehicle by using the motor, as low as possible, which in turn expands an EV travel range. Therefore, fuel economy can be improved.
A detailed description will hereinafter be made on an exemplary embodiment with reference to the drawings.
As illustrated in
The engine 20 and the transmission 50 are connected via the clutch 30 and the motor 40. In a state where the clutch 30 is engaged, output (rotational torque) of the engine 20 is transmitted to the transmission 50 via the clutch 30 and the motor 40. The motor 40 is directly coupled to the transmission 50, and output (rotational torque) of the motor 40 is transmitted to the transmission 50. Thus, the vehicle 10 can travel by selecting one of three travel modes. The three travel modes are (a) an engine travel mode in which the output of the engine 20 is transmitted to the transmission 50 via the clutch 30 in a state where the clutch 30 is engaged and the motor 40 is stopped, (b) a hybrid travel mode in which the output of the engine 20 is transmitted to the transmission 50 via the clutch 30 and rotation of the motor 40 is transmitted to the transmission 50 in a state where the clutch 30 is engaged and the motor 40 is driven, and (c) a motor travel mode (EV travel mode) in which the rotation of the motor 40 is transmitted to the transmission 50 in a state where the clutch 30 is disengaged and the motor 40 is driven.
The engine 20 may be a gasoline engine or a diesel engine, for example. The engine 20 includes the crankshaft 21 as an output section. The engine 20 can be started when the output of the motor 40 is transmitted to the crankshaft 21 via the clutch 30 in the state where the clutch 30 is engaged. Transmission torque that is transmitted from the motor 40 to the engine 20 via the clutch 30 can be regulated by a hydraulic pressure control circuit 52. The control by the hydraulic pressure control circuit 52 will be described below.
The motor 40 includes, for example: a ring-shaped stator 42 that is fixed to a motor housing 41; and a rotor 43 configured to be arranged on a radially inner side of the stator 42 and be rotatable about the shaft C. The stator 42 is configured by winding a coil 44 around a stator core. The coil 44 is connected to a battery 46 via an inverter 45. Accordingly, when a DC current that is supplied from the battery 46 is converted into an AC current by the inverter 45, and the AC current is then applied to the coil 44, the rotor 43 rotates, and the motor 40 thereby generates the torque.
In this embodiment, the engine 20 includes plural sensors (for example, a crank angle sensor 71, a temperature sensor 72, and an engine speed sensor 73). The crank angle sensor 71 is a sensor that detects and outputs a crank angle of the crankshaft 21 in the engine 20 (a rotation angle of the crankshaft 21 that is expressed by degree unit with top dead center of a piston in a cylinder being a reference). The temperature sensor 72 is a sensor that measures and outputs a temperature of a coolant that flows through inside of the engine 20, for example. The engine speed sensor 73 is a sensor that detects and outputs a speed of the engine (also referred to as an engine speed).
As illustrated in
The accelerator operation amount sensor 74 is a sensor that detects and outputs requested drive power (an accelerator operation amount) by a driver of the vehicle 10, is provided in an operation device used by the driver of the vehicle 10 to drive the vehicle 10, for example, and detects and outputs an operation amount of the operation device. The motor rotational speed sensor 75 is a sensor that detects and outputs a rotational speed of the motor 40, and can be provided to the motor 40, for example. The vehicle speed sensor 76 is a sensor that detects and outputs a speed of the vehicle 10, is provided to the transmission 50, for example, detects a rotational speed of the transmission 50, and outputs the signal corresponding to the rotational speed of the transmission 50. The electronic control unit 60 is also connected to the inverter 45 and the battery 46 and can acquire information on a charged rate or a state of charge (SOC) of the battery 46.
The electronic control unit 60 is a controller that is based on a well-known microcomputer and includes: a central processing unit (CPU) that executes computer programs (including a basic control program such as an OS and an application program that is run on the OS to implement a particular function); memory including RAM and ROM, for example; and an input/output (I/O) bus that inputs/outputs an electric signal.
The ROM stores the various computer programs, data including various maps, and the like. The RAM is provided with a processing area that is used when the CPU executes a series of processing.
As illustrated in
The electronic control unit 60 is provided with a motor control section 65 that controls driving of the motor 40. The motor control section 65 is connected to the inverter 45, and controls driving of the motor 40 through the inverter 45 on the basis of the signal from the motor rotational speed sensor 75.
As illustrated in
It has experimentally been known that, when the engine 20 is started, required torque to start the engine 20, that is, required torque for rotation of the crankshaft 21 (here, torque corresponding to compression resistance by the piston, that is, loss torque) is changed by a stop angle of the crankshaft 21 (a stop crank position of the engine 20). Accordingly, in order to start the engine 20 efficiently, it is desired to detect the stop crank position (the crank angle) of the engine and regulate the clutch transmission torque according to the detected stop crank position.
At the start of the engine 20 by the motor 40, the clutch transmission torque control section 61 controls the clutch transmission torque on the basis of a predicted engine speed value. The predicted engine speed value is set by a predicted engine speed value setting section 62, which is illustrated in
Here, the torque that is required to start the engine can also be changed by mechanical resistance of the engine 20. Accordingly, in this embodiment, as illustrated in
When the engine 20 is started by the torque transmission from the motor 40 via the clutch 30, the predicted engine speed value setting section 62 sets the optimum predicted engine speed value on the basis of the stop crank position (that is, the loss torque), the correction amount by the correction section 63, and inertia (moment of inertia) of the engine 20 that is acquired by measurement in advance, a set value, or the like. A vertical axis in a graph of
Next, the clutch transmission torque control section calculates the required transmission torque (the transmission torque from the motor 40 to the engine 20 via the clutch 30) to cause the rotation of the engine 20 at the speed in the optimum predicted engine speed value (hereinafter also referred to as a predicted value), and controls the clutch 30 (the hydraulic pressure control circuit 52) such that the calculated transmission torque is generated. At this time, a feedback correction section 64 (see
More specifically, in the example illustrated in
In the case where the feedback correction is performed without using the predicted value, for which the above-described stop crank position is considered, the clutch transmission torque and the start time fluctuate significantly.
The above-described control relates to control for reducing the start time of the engine 20 as short as possible. That is, when the engine 20 is started by increasing the requested drive power (an acceleration request) by the driver of the vehicle 10, the start time of the engine 20 is reduced as short as possible such that the vehicle 10 can be accelerated responsively. Meanwhile, in the case where the engine 20 is started by a cause other than the above, there is no problem even when the start time of the engine 20 becomes longer than the start time of the engine 20 by increasing the requested drive power.
Accordingly, the predicted engine speed value setting section 62 may be configured to set the predicted engine speed value such that the engine start time, which is based on the predicted engine speed value, is short when the engine 20 is started by increasing the requested drive power by the driver of the vehicle 10 (determined on the basis of the signal from the accelerator operation amount sensor 74) and that the engine start time is long when the engine 10 is started by the cause other than the above. That is, the predicted engine speed value setting section 62 sets the predicted engine speed value to be lower when the engine 20 is started by the other cause than when the engine 20 is started by increasing the requested drive power. As a result, the start time is extended. However, the engine 20 can be started with lower energy. In this way, the vehicle can travel for a long distance in the EV travel mode, which improves the fuel economy, for example. It is also possible to alleviate a shock at the time of the start of the engine 20. An example of the other cause is that the SOC of the battery 46 for driving the motor 40 becomes equal to or lower than a specified value (determined on the basis of history of a voltage/a current value from the inverter 45).
In the case where an engine start condition is satisfied in the state where the engine 20 is stopped, an engine start determination to start the engine 20 is made. Here, it is assumed that the engine start determination is made in step S2. At this time, it is determined whether the engine is promptly started or the engine is started in a manner to minimize an energy consumption amount as much as possible according to a cause of the engine start determination (for example, an acceleration request by the driver, a reduction in the SOC of the battery 46, or the like). More specifically, at the time of the start by increasing the requested drive power (the accelerator operation amount), the engine start time is set to be short. At the time of the start other than the above (for example, at the time of the start due to the reduction in the SOC of the battery 46), the start time is set to be long.
In next step S3, the stop crank position of the engine is detected by using the signal from the crank angle sensor 71.
In next step S4, the loss torque (more specifically, a temporal change in the loss torque as illustrated in
More specifically, in step S7, the engine speed sensor 73 measures the actual engine speed (the measured value). Next, in step S8, the predicted value, which is set in step S5, and the measured value, which is measured in step S7, are compared, and the difference therebetween is converted into the clutch transmission torque (the feedback correction amount). In next step S9, the loss torque is calculated on the basis of the advancement of the crank angle and the temporal change in the loss torque, which is calculated in step S4. In next step S10, the clutch transmission torque is subjected to the feedback correction by adding the feedback correction amount, which is calculated in step S8, and the loss torque, which is calculated in step S9. Then, the clutch 30 is controlled such that this clutch transmission torque, which has been subjected to the feedback correction, is generated.
In next step S11, it is determined whether the engine 20 has been started. The processing operation from step S7 to S11 is repeated until it is determined in this step S11 that the engine 20 has been started. If it is determined that the engine 20 has been started in step S11, the restart control for the engine 20 is terminated in step S12.
Accordingly, in this embodiment, the engine start controller 1 includes: the clutch transmission torque control section 61 that controls the transmission torque of the clutch 30 on the basis of the predicted engine speed value at the time of starting the engine 20 by the motor 40; and the predicted engine speed value setting section 62 that sets the predicted engine speed value on the basis of the stop crank position of the engine 20. Thus, it is possible to optimize the transmission torque of the clutch 30 that is required to start the engine 20. As a result, during driving of the vehicle 10 by using the motor 40, the engine start torque of the motor 40, which has to be saved as redundant power, can be reduced as low as possible, which in turn expands the EV travel range where the vehicle 10 can travel in the EV travel mode. Therefore, the fuel economy can be improved.
The present invention is not limited to the above embodiment and can be substituted within the range that does not depart from the gist of the claims.
The above-described embodiment is merely illustrative, and thus the scope of the present invention should not be interpreted in a restrictive manner. The scope of the present invention is defined by the claims, and all modifications and changes falling within equivalents of the claims fall within the scope of the present invention.
The present invention is useful for the hybrid vehicle that includes, as the drive sources of the hybrid vehicle, the engine and the motor that are mutually coupled via the clutch, and is also useful for the engine start controller of the hybrid vehicle.
1: engine start controller
10: hybrid vehicle
20: engine
30: clutch
40: motor
61: clutch transmission torque control section
62: predicted engine speed value setting section
63: correction section
64: feedback correction section
Number | Date | Country | Kind |
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2018-171523 | Sep 2018 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2019/031639 | 8/9/2019 | WO | 00 |