Patent Grant
10240511
This disclosure relates to an internal combustion engine having an engine cooling system to cool an engine block and cylinder head.
Engine components such as the engine block and cylinder head require cooling systems to maintain efficient and effective operation of the engine. Cooling the engine in a substantially uniform manner presents various challenges associated with coolant distribution, heat transfer, pressure variations, and other dynamics of an engine and the process of manufacturing related components.
Various embodiments provide an engine assembly and method of distributing coolant in an engine assembly and related components.
In particular embodiments, an engine assembly is provided. The engine assembly includes a cylinder block including one or more pairs of cylinder block openings disposed therein. The one or more pairs of cylinder block openings each include two cylinder block openings each configured to house a piston. The engine assembly also includes a cylinder head coupled to the cylinder block such that the cylinder head is in fluid communication with the one or more pairs of cylinder block openings. The engine assembly further includes a coolant manifold coupled to the cylinder block. The coolant manifold includes a plurality of coolant flow passages. Each coolant flow passage is in fluid communication with a coolant flow inlet disposed in the cylinder block between the two cylinder block openings in the one or more pairs of cylinder block openings. Fluid from each coolant flow inlet diverges into two coolant flow passages, each coolant flow passage extends about a peripheral portion of a respective cylinder block opening in the one or more pairs of cylinder block openings. Each coolant flow passage extends from the peripheral portion of the respective cylinder block opening in the one or more pairs of cylinder block openings into one or more outlets from the engine block and into the cylinder head.
In particular embodiments, the cylinder head includes a cylinder head coolant manifold having a coolant flow path extending from the one or more outlets from the engine block to the cylinder head coolant manifold including a water jacket adjacent to a valve seat of an air intake port. The water jacket is in fluid communication with an area adjacent to a valve seat of a combustion gas exhaust port. In particular embodiments, the cylinder head coolant manifold is configured to transfer coolant flow in the water jacket from an area adjacent to the valve seat of the combustion gas exhaust port of one cylinder to an area adjacent to the valve seat of the combustion gas exhaust port of an adjacent cylinder. In particular embodiments, the coolant flow passages include a cross channel between each pair of cylinder block openings. The cross channel provides fluid communication between at least one coolant flow passage of each pair of cylinder block openings. Each coolant flow passage may extend bi-directionally about the peripheral portion of the respective cylinder block opening in the one or more pairs of cylinder block openings. In particular embodiments, the one or more pairs of cylinder block openings includes a plurality of pairs of cylinder block openings. Each coolant flow passage extends into two outlets from the engine block and into the cylinder head. Each coolant flow inlet may be spaced substantially equidistant from each of a pair of cylinder block openings in the engine block. The coolant flow passages extend about a peripheral portion of a respective cylinder block opening in the one or more pairs of cylinder block openings are casted passages.
Other various embodiments provide a method of distributing coolant in an engine assembly. The method includes causing coolant to flow from a coolant manifold to a cylinder block coupled to the coolant manifold. The cylinder block includes one or more pairs of cylinder block openings disposed therein. The one or more pairs of cylinder block openings each includes two cylinder block openings each configured to house a piston. The coolant manifold includes a plurality of coolant flow passages. Each coolant flow passage is in fluid communication with a coolant flow inlet disposed in the cylinder block between the two cylinder block openings in the one or more pairs of cylinder block openings. The method further includes causing coolant to flow from the cylinder block to a cylinder head coupled to the cylinder block. The cylinder head is coupled to the cylinder block such that the cylinder head is in fluid communication with the one or more pairs of cylinder block openings. In the method causing the coolant to flow to the cylinder block includes causing the coolant from each coolant flow inlet to diverge into two coolant flow passages, each coolant flow passage extending about a peripheral portion of a respective cylinder block opening in the one or more pairs of cylinder block openings. Each coolant flow passage extends from the peripheral portion of the respective cylinder block opening in the one or more pairs of cylinder block openings into one or more outlets from the engine block and into the cylinder head.
In particular embodiments, the method also includes causing coolant to flow into a cylinder head coolant manifold of the cylinder head from the one or more outlets from the engine block to an intake port and from the intake port to an exhaust port. The method also includes causing coolant to flow from the exhaust port of one cylinder to an exhaust port of an adjacent cylinder. Fluid is also caused to flow between each pair of cylinder block openings via a cross channel between the cross channel providing fluid communication between at least one coolant flow passage of each pair of cylinder block openings.
The inventors have appreciated that the implementation and use of various embodiments may result in beneficial engine cooling. It should be appreciated that all combinations of the foregoing concepts and additional concepts discussed in greater detail below (provided such concepts are not mutually inconsistent) are contemplated as being part of the inventive subject matter disclosed herein. In particular, all combinations of claimed subject matter appearing at the end of this disclosure are contemplated as being part of the inventive subject matter disclosed herein. It should also be appreciated that terminology explicitly employed herein that also may appear in any disclosure incorporated by reference should be accorded a meaning most consistent with the particular concepts disclosed herein.
The skilled artisan will understand that the drawings primarily are for illustrative purposes and are not intended to limit the scope of the subject matter described herein. The drawings are not necessarily to scale; in some instances, various aspects of the subject matter disclosed herein may be shown exaggerated or enlarged in the drawings to facilitate an understanding of different features. In the drawings, like reference characters generally refer to like features (e.g., functionally similar and/or structurally similar elements).
The features and advantages of the inventive concepts disclosed herein will become more apparent from the detailed description set forth below when taken in conjunction with the drawings.
Following below are more detailed descriptions of various concepts related to, and embodiments of, inventive systems, and methods of forming an engine block. It should be appreciated that various concepts introduced above and discussed in greater detail below may be implemented in any of numerous ways, as the disclosed concepts are not limited to any particular manner of implementation. Examples of specific implementations and applications are provided primarily for illustrative purposes.
The block and head cooling system directs cooling fluid or coolant into a first side of the engine block 514 into various passages, directing the fluid transversely through the block to an opposite second side of block 514 and then upwardly toward to a top surface of block 514. Cylinder head 516 includes various passages positioned to receive the coolant from the opposite second side of block 514 and direct the coolant transversely back across head 516, and more specifically, lower cylinder head portion 518 to the first side of engine 501. As discussed further, herein the passages in the cylinder head facilitate flowing coolant about the intake port and intake valve seat as well as about the combustion gas exhaust port and exhaust valve seat. The upper cylinder head portion 520 also contains passages positioned to receive the coolant from lower cylinder head portion 518. The general cooling circuit flow pattern advantageously cools the engine. This cooling circuit is especially advantageous for a cylinder block with wet liners and a cylinder head with three valves per cylinder. This system could be applied to an inline engine of even number of cylinders, or V engine having 4, 8, 12, etc., number of cylinders.
The lower cylinder head portion 301 includes a plurality of inlet passages 340, 342, 344, and 346, corresponding in number to the number of outlet passages from block water jacket 201 that extend upwardly from the bottom surface of the cylinder head (such as the cylinder head 516) to connect to a coolant cavity or head water jacket formed in the cylinder head to distribute flow across the cylinder head around areas of the head containing valves, fuel injectors, etc. In the case of the cylinder head requiring an uneven distribution for cylinders A and B of the cylinder pair, cross channels, such as cross channels 237, 239 between adjacent cylinder pairs to adjacent cylinders A and B in block may exist for flow balancing (see
In the exemplary embodiment depicted in
As utilized herein, the terms “approximately,” “about,” “substantially” and similar terms are intended to have a broad meaning in harmony with the common and accepted usage by those of ordinary skill in the art to which the subject matter of this disclosure pertains. It should be understood by those of skill in the art who review this disclosure that these terms are intended to allow a description of certain features described without restricting the scope of these features to the precise numerical ranges provided. Accordingly, these terms should be interpreted as indicating that insubstantial or inconsequential modifications or alterations of the subject matter described and are considered to be within the scope of the disclosure.
It should be noted that the term “exemplary” as used herein to describe various embodiments is intended to indicate that such embodiments are possible examples, representations, and/or illustrations of possible embodiments (and such term is not intended to connote that such embodiments are necessarily extraordinary or superlative examples).
For the purpose of this disclosure, the term “coupled” means the joining of two members directly or indirectly to one another. Such joining may be stationary or moveable in nature. Such joining may be achieved with the two members or the two members and any additional intermediate members being integrally formed as a single unitary body with one another or with the two members or the two members and any additional intermediate members being attached to one another. Such joining may be permanent in nature or may be removable or releasable in nature.
It should be noted that the orientation of various elements may differ according to other exemplary embodiments, and that such variations are intended to be encompassed by the present disclosure. It is recognized that features of the disclosed embodiments can be incorporated into other disclosed embodiments.
It is important to note that the constructions and arrangements of apparatuses or the components thereof as shown in the various exemplary embodiments are illustrative only. Although only a few embodiments have been described in detail in this disclosure, those skilled in the art who review this disclosure will readily appreciate that many modifications are possible (e.g., variations in sizes, dimensions, structures, shapes and proportions of the various elements, values of parameters, mounting arrangements, use of materials, colors, orientations, etc.) without materially departing from the novel teachings and advantages of the subject matter disclosed. For example, elements shown as integrally formed may be constructed of multiple parts or elements, the position of elements may be reversed or otherwise varied, and the nature or number of discrete elements or positions may be altered or varied. The order or sequence of any process or method steps may be varied or re-sequenced according to alternative embodiments. Other substitutions, modifications, changes and omissions may also be made in the design, operating conditions and arrangement of the various exemplary embodiments without departing from the scope of the present disclosure.
All literature and similar material cited in this application, including, but not limited to, patents, patent applications, articles, books, treatises, and web pages, regardless of the format of such literature and similar materials, are expressly incorporated by reference in their entirety. In the event that one or more of the incorporated literature and similar materials differs from or contradicts this application, including but not limited to defined terms, term usage, describes techniques, or the like, this application controls.
While various inventive embodiments have been described and illustrated herein, those of ordinary skill in the art will readily envision a variety of other mechanisms and/or structures for performing the function and/or obtaining the results and/or one or more of the advantages described herein, and each of such variations and/or modifications is deemed to be within the scope of the inventive embodiments described herein. More generally, those skilled in the art will readily appreciate that all parameters, dimensions, materials, and configurations described herein are meant to be exemplary and that the actual parameters, dimensions, materials, and/or configurations will depend upon the specific application or applications for which the inventive teachings is/are used. Those skilled in the art will recognize, or be able to ascertain using no more than routine experimentation, many equivalents to the specific inventive embodiments described herein. It is, therefore, to be understood that the foregoing embodiments are presented by way of example only and that, within the scope of the appended claims and equivalents thereto, inventive embodiments may be practiced otherwise than as specifically described and claimed. Inventive embodiments of the present disclosure are directed to each individual feature, system, article, material, kit, and/or method described herein. In addition, any combination of two or more such features, systems, articles, materials, kits, and/or methods, if such features, systems, articles, materials, kits, and/or methods are not mutually inconsistent, is included within the inventive scope of the present disclosure.
Also, the technology described herein may be embodied as a method, of which at least one example has been provided. The acts performed as part of the method may be ordered in any suitable way unless otherwise specifically noted. Accordingly, embodiments may be constructed in which acts are performed in an order different than illustrated, which may include performing some acts simultaneously, even though shown as sequential acts in illustrative embodiments.
All definitions, as defined and used herein, should be understood to control over dictionary definitions, definitions in documents incorporated by reference, and/or ordinary meanings of the defined terms.
The indefinite articles “a” and “an,” as used herein in the specification and in the claims, unless clearly indicated to the contrary, should be understood to mean “at least one.”
The phrase “and/or,” as used herein in the specification and in the claims, should be understood to mean “either or both” of the elements so conjoined, i.e., elements that are conjunctively present in some cases and disjunctively present in other cases. Multiple elements listed with “and/or” should be construed in the same fashion, i.e., “one or more” of the elements so conjoined. Other elements may optionally be present other than the elements specifically identified by the “and/or” clause, whether related or unrelated to those elements specifically identified. Thus, as a non-limiting example, a reference to “A and/or B”, when used in conjunction with open-ended language such as “comprising” can refer, in one embodiment, to A only (optionally including elements other than B); in another embodiment, to B only (optionally including elements other than A); in yet another embodiment, to both A and B (optionally including other elements); etc.
As used herein in the specification and in the claims, “or” should be understood to have the same meaning as “and/or” as defined above. For example, when separating items in a list, “or” or “and/or” shall be interpreted as being inclusive, i.e., the inclusion of at least one, but also including more than one, of a number or list of elements, and, optionally, additional unlisted items. Only terms clearly indicated to the contrary, such as “only one of” or “exactly one of,” or, when used in the claims, “consisting of,” will refer to the inclusion of exactly one element of a number or list of elements. In general, the term “or” as used herein shall only be interpreted as indicating exclusive alternatives (i.e. “one or the other but not both”) when preceded by terms of exclusivity, such as “either,” “one of,” “only one of,” or “exactly one of” “Consisting essentially of,” when used in the claims, shall have its ordinary meaning as used in the field of patent law.
As used herein in the specification and in the claims, the phrase “at least one,” in reference to a list of one or more elements, should be understood to mean at least one element selected from any one or more of the elements in the list of elements, but not necessarily including at least one of each and every element specifically listed within the list of elements and not excluding any combinations of elements in the list of elements. This definition also allows that elements may optionally be present other than the elements specifically identified within the list of elements to which the phrase “at least one” refers, whether related or unrelated to those elements specifically identified. Thus, as a non-limiting example, “at least one of A and B” (or, equivalently, “at least one of A or B,” or, equivalently “at least one of A and/or B”) can refer, in one embodiment, to at least one, optionally including more than one, A, with no B present (and optionally including elements other than B); in another embodiment, to at least one, optionally including more than one, B, with no A present (and optionally including elements other than A); in yet another embodiment, to at least one, optionally including more than one, A, and at least one, optionally including more than one, B (and optionally including other elements); etc.
In the claims, as well as in the specification above, all transitional phrases such as “comprising,” “including,” “carrying,” “having,” “containing,” “involving,” “holding,” “composed of,” and the like are to be understood to be open-ended, i.e., to mean including but not limited to.
The claims should not be read as limited to the described order or elements unless stated to that effect. It should be understood that various changes in form and detail may be made by one of ordinary skill in the art without departing from the spirit and scope of the appended claims. All embodiments that come within the spirit and scope of the following claims and equivalents thereto are claimed.
The present application is a National Stage of PCT Application No. PCT/US2013/071835, filed Nov. 26, 2013, which claims priority to U.S. Provisional Application No. 61/730,789, filed Nov. 28, 2012 and entitled “ENGINE WITH COOLING SYSTEM,” the contents of which are incorporated herein by reference in their entirety.
| Filing Document | Filing Date | Country | Kind |
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| PCT/US2013/071835 | 11/26/2013 | WO | 00 |
| Publishing Document | Publishing Date | Country | Kind |
|---|---|---|---|
| WO2014/085377 | 6/5/2014 | WO | A |
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