Engine with fuel delivery system

Information

  • Patent Grant
  • 6382146
  • Patent Number
    6,382,146
  • Date Filed
    Thursday, May 3, 2001
    23 years ago
  • Date Issued
    Tuesday, May 7, 2002
    22 years ago
  • Inventors
  • Examiners
    • Moulis; Thomas N.
    Agents
    • Kilpatrick Stockton LLP
Abstract
An engine employing magnetically actuated valves. The engine includes a combustion chamber, a port, an electromagnet, a valve, a biasing spring, and a valve guide. The valve is operably positioned in relation to the combustion chamber to allow fuel into the chamber and is actuated by a magnetic field to move within the valve guide. The engine also includes a fuel dispensing system including a tube having an aperture. The valve moves between a first and second position, alternating between obstructing and not obstructing the aperture, thereby blocking and allowing fuel flow throw the aperture.
Description




FIELD OF THE INVENTION




The invention relates generally to a combustion engine, and pertains more specifically to an engine employing magnetically actuated valves and a valve-employing fuel-delivery system.




BACKGROUND OF THE INVENTION




The operation of a standard internal combustion engine is well known. A mechanically operated valve opens to allow an air and fuel mixture to enter the combustion chamber of an engine's cylinder. A spark within the cylinder ignites the air and fuel mixture, which causes the engine's piston to move. The moving piston provides torque, or turning force, to a crankshaft. The turning force of the crankshaft provides mechanical power for use in the chosen application, such as causing an automobile's wheels to turn or causing the cutting blade of a lawnmower to turn. After the air and fuel mixture is ignited, another mechanically operated valve is opened, allowing the burned gases, or exhaust, to escape out of the cylinder.




As mentioned, the valves in the combustion engines of today are mechanically actuated. Typically, a push rod and rocker arm combination, in conjunction with a spring biasing the valve, is used to open and close a valve in a combustion engine. The push rod and rocker-arm experience wear during use and sometimes have to be replaced.




Moreover, the push rod and rocker-arm combination causes some parasitic power loss. For example, the movement of the push rod and rocker-arm combination is actuated by the camshaft and thusly interacts with valves. Spring loaded valves place a very large load upon the camshaft, which is turned by a crankshaft. This operation may take 30-40% of an engine's power. Moreover, friction between parts within that combination is created during the movement of the combination and thus energy is used in overcoming that friction instead of directly used in the movement of a valve.




In addition, the push rod and rocker-arm combination takes up space in the engine and has some weight. Thus, the weight of the combination adds to the weight which the engine must drive, thereby increasing the force required of the engine. Moreover, the push rod and rocker-arm combination requires lubrication.




Thus, the currently-used system, embodied by a push rod and rocker-arm combination, that is presently used to open and close engine valves has several disadvantages.




The objective of the present invention is to provide a means for opening and closing the valves of a combustion engine that reduces or eliminates the disadvantages of the present system. The objective of the present invention is to provide a means for opening and closing the valves of a cylinder of a combustion engine that (1) reduces parasitic power loss caused by the movement of the currently-used system; (2) reduces the weight of an engine, thus allowing for increased fuel efficiency or increased power of an engine; (3) is easier than the currently-used system to maintain; (4) is versatile in that it can be used in a variety of engine types and sizes; (5) increases design possibilities by lessening the space taken up by means to operate engine valves;(6) is relatively easy to construct; (7) can provide valves that are substantially removed from the combustion area of the engine during the combustion phase of the engine; (8) can provide ports that are not substantially blocked by valves during the injection/exhaust phase of operation; and (9) can provide an engine that needs fewer parts than conventional engines and that incurs less wear on the engine parts. The construction of the present invention requires fewer parts than today's engines and is consequently less expensive than the construction of today's engines. Moreover, the use of magnetically actuated valves as described above allows the reduction of hydrocarbon emissions because the present invention lessens the contamination of the inlet charge and allows a higher compression ratio. Other advantages of the present invention will be apparent to those of ordinary skill in the art of the present invention.




SUMMARY OF THE INVENTION




The invention is an engine employing magnetically actuated valves. One embodiment of the engine includes a combustion chamber, a spark plug positioned to create a spark within the combustion chamber, a piston positioned within the combustion chamber, a crankshaft, a connecting rod, the connecting rod connecting the piston with the crankshaft, a fuel intake valve, and an exhaust valve. The fuel intake valve is operably positioned in relation to the combustion chamber to allow fuel into the combustion chamber. The fuel intake valve is actuated by a magnetic field. The exhaust valve is operably positioned in relation to the combustion chamber to allow exhaust to exit the combustion chamber. The exhaust valve is actuated by a second magnetic field.




In one embodiment, the engine comprises a combustion chamber, a port coupled to the combustion chamber, a valve guide adjacent to the port and coupled to the port, and a valve adapted to move within the valve guide and within the port. The valve is capable of movement within the valve guide such that the valve resides at least partially outside of the port. The valve is also capable of movement within the valve guide such that the valve resides at least partially outside of the combustion chamber.




In another embodiment, the engine may also include a tube having an aperture wherein the valve is capable of blocking the aperture, and the valve is capable of movement within the valve guide such that the aperture is at least partially unblocked.




In another embodiment, a valve system comprises a valve guide adapted to couple to the port, and a valve adapted to move within the valve guide and within the port. The valve is capable of movement within the valve guide such that the valve resides at least partially outside of the port and at least partially outside of the combustion chamber. The valve system may further comprise a tube having an aperture wherein the valve is capable of blocking the aperture. The valve is capable of movement within the valve guide such that the aperture is at least partially unblocked.




In another embodiment, a fuel-dispensing system includes a tube having an aperture and a valve capable of blocking the aperture. The valve is capable of movement such that the aperture is at least partially unblocked. The tube resides within the valve guide. A fuel delivery system, such as a fuel pump delivery system, is connected to the tube. Fuel is delivered through the aperture.




Another embodiment includes a fuel dispensing system comprising a tube having an aperture and a movable valve. The movable valve is capable of movement between at least a first position wherein the aperture is open and a second position wherein the aperture is closed by the valve. The movement of the valve and placement of the aperture regulates fuel delivery.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

shows a partial cut-away perspective view of a four-stroke engine of the present invention using magnetically actuated valves in its intake stroke.





FIG. 2

shows a partial cut-away perspective view of a four-stroke engine of the present invention in its compression stroke.





FIG. 3

shows a partial cut-away perspective view of a four-stroke engine of the present invention in its power stroke.





FIG. 4

shows a partial cut-away perspective view of a four-stroke engine of the present invention in its exhaust stroke.





FIG. 5

shows a sectional view showing a full valve, spring, and magnet in a valve cylinder, the surrounding engine block in a cut-out view, and a port used in the present invention.





FIG. 6

shows a sectional view showing a full valve with a ferromagnetic insert, spring, and magnet in a valve cylinder, the surrounding engine block in a cut-out view, and a port used in the present invention.





FIG. 7

shows a cut-out view of an engine with a spark plug placed at the top center of a cylinder with a cone-shaped combustion chamber, and fuel intake valve and exhaust valves placed on the upper side of the cylinder, wherein a fuel intake port is connected to a fuel intake valve and an exhaust port is connected to the exhaust valve, and the two ports are aligned.





FIG. 8

shows a cut-out view of the engine shown in

FIGS. 1-4

along the line


11





11


in the intake stroke, showing the intake valve assembly, intake port, and the gap in the intake port during the intake phase shown in FIG.


1


.





FIG. 9

shows a cut-out view of the engine shown in

FIGS. 1-4

along the line


13





13


in the intake stroke, showing the exhaust valve assembly and exhaust port during the intake phase shown in FIG.


1


.





FIG. 10

shows a cut-out view of the engine shown in

FIGS. 1-4

along the line


11





11


in the compression stroke, showing the intake valve assembly and intake port during the compression phase shown in FIG.


2


.





FIG. 11

shows a cut-out view of the engine shown in

FIGS. 1-4

along the line


13





13


in the compression stroke, showing the exhaust valve assembly and exhaust port during the compression phase shown in FIG.


2


.





FIG. 12

shows a cut-out view of the engine shown in

FIGS. 1-4

along the line


11





11


in the power stroke, showing the intake valve assembly and intake port during the power phase shown in FIG.


3


.





FIG. 13

shows a cut-out view of the engine shown in

FIGS. 1-4

along the line


13





13


in the power stroke, showing the exhaust valve assembly and exhaust port during the power phase shown in FIG.


3


.





FIG. 14

shows a cut-out view of the engine shown in

FIGS. 1-4

along the line


11





11


in the exhaust stroke, showing the intake valve assembly and intake port during the exhaust phase shown in FIG.


4


.





FIG. 15

shows a cut-out view of the engine shown in

FIGS. 1-4

along the line


13





13


in the exhaust stroke, showing the exhaust valve assembly, exhaust port, and the gap in the exhaust port during the exhaust phase shown in FIG.


3


.





FIG. 16

shows a top cut-out view of an engine according to the present invention, showing a port, a valve, and the surrounding engine block.





FIG. 17

shows a top cut-out view of an engine according to the present invention, showing a port, a valve, and the surrounding engine block.





FIG. 18

shows a top cut-out view of an engine according to the present invention, showing a port, a valve, and the surrounding engine block.





FIG. 19

shows a top cut-out view of an engine according to the present invention, showing a port, a valve, and the surrounding engine block.





FIG. 20

shows a cut-out view of the engine shown in

FIG. 7

along the line


77





77


.





FIG. 21

shows a sectional view showing a bumper, valve (with insert), spring, and magnet in a valve cylinder, the surrounding engine block in a cut-out view, and a port used in the present invention, wherein the port is closed.





FIG. 22

shows a sectional view showing a bumper, valve (with insert), spring, and magnet in a valve cylinder, the surrounding engine block in a cut-out view, and a port used in the present invention, wherein the port is open.





FIG. 23

shows a section view of part of an engine according to the present invention including a removable valve guide in the form of a magnetic shield, and a valve assembly, as well as electrical conductors and receptacles for supplying power to an electromagnet.





FIG. 24

shows a sectional view of an engine according to the present invention having a single port, valve, and electromagnet for exhaust and intake.





FIG. 25

shows an engine according to the present invention having four cylinders.





FIG. 26

shows a sectional view of the engine shown in FIG.


25


.





FIG. 27

shows a sectional view showing a bumper, valve, spring, magnet and fuel-dispensing tube in a valve cylinder, the surrounding engine block in a cut-out view, a fuel pump system, and a port used in the present invention, wherein the port is open.





FIG. 28

shows a sectional view showing a bumper, valve, spring, magnet and fuel-dispensing tube in a valve cylinder, the surrounding engine block in a cut-out view, a fuel pump system, and a port used in the present invention, wherein the port is closed.





FIG. 29

shows a top cut-out view of an engine according to the present invention, showing a port, a valve, a fuel-dispensing tube, and the surrounding engine block.





FIG. 30

shows a cut-out view of the engine shown in

FIGS. 1-4

along the line


11





11


in the intake stroke, showing the intake valve assembly utilizing a fuel-dispensing tube in the valve cylinder, intake port, and the gap in the intake port during the intake phase shown in FIG.


1


.





FIG. 31

shows a cut-out view of the engine shown in

FIG. 30

in the compression stroke, showing the intake valve assembly, utilizing a fuel-dispensing tube in the valve cylinder, and intake port during the compression phase.





FIG. 32

shows a sectional view showing a bumper, valve, spring, magnet and fuel-dispensing tube in a valve cylinder, the surrounding engine block in a cut-out view, a fuel pump system, and a port used in the present invention, wherein the port is open and wherein the fuel-dispensing tube terminates in the bumper and does not enter the engine block itself.





FIG. 33

shows a sectional view showing a valve, spring, magnet and fuel-dispensing tube in a valve cylinder, the surrounding engine block in a cut-out view, a fuel pump system, and a port used in the present invention, wherein the port is open and wherein the fuel-dispensing tube terminates at a point between the mouth of the valve guide and the engine block.











DETAILED DESCRIPTION





FIG. 1

shows an embodiment of the present invention as a four-stroke, internal combustion engine using magnetically actuated valves.

FIG. 1

shows a four-stroke, four-cycle engine


14


. The engine


14


of

FIG. 1

operates, with the exception of the valve operation, similarly to a standard four-stroke engine. The operation of a standard four-stroke engine is well known. Four events, or strokes, occur in order for the engine


14


of

FIG. 1

to operate. Its operation takes place in two revolutions of the crankshaft


28


. The four strokes that occur in the operation of the engine


14


are the intake stroke, shown in

FIG. 1

, the compression stroke, shown in

FIG. 2

, the power stroke, shown in

FIG. 3

, and the exhaust stroke, shown in FIG.


4


.




Referring to

FIG. 1

, the intake stroke occurs when the piston


12


is traveling downward and creates a vacuum


50


within the cylinder


20


. The cylinder is a combustion chamber. When the piston


12


begins to travel downward, a fuel intake valve magnet


34


emits an electromagnetic field (not shown). The magnets


34


,


46


shown are stationary and are fixed by physical connection to the surrounding engine block. The magnets


34


,


46


are capable of emitting an magnetic force sufficient to overcome the spring force of the springs. The electromagnetic field causes the fuel intake valve


18


to move toward the magnet


34


against the fuel-valve biasing spring


42


that the valve


18


is biased against, consequently compressing the biasing spring


42


. The spring may be made of steel, such as high silicon steel, or other spring-biasing material. The valve and magnet are coupled to the spring in the embodiment shown by direct, physical attachment in the embodiment shown. The spring may rest between the valve and magnet (or between the valve and engine block in some embodiments) without physical attachment or be physically attached to the valve, magnet, or both. The magnet


34


, spring


42


, valve


18


, in addition to a fuel intake valve cylinder


66


, comprise what is referred to as a fuel intake magnetic valve assembly


33


. The movement of the fuel intake valve


42


toward the magnet


34


leaves a gap


54


in the intake port


90


. A combustible material


24


, in the embodiment shown a fuel and air mixture, is drawn into the cylinder


20


through the gap


54


left in the port


90


by the movement of the fuel intake valve


18


.




The valve


18


shown is cylindrical, but it may be any convenient shape. For example, the valves shown in FIG.


18


and

FIG. 19

are rectangular. The valve may be made of any material attracted to electromagnetic force, such as steel or cobalt. The fuel intake valve


18


reciprocates within the fuel intake valve cylinder


66


. Likewise, the exhaust valve


26


reciprocates within the exhaust cylinder


64


. The valve cylinder


66


,


64


is one form of a valve guide. As shown, e.g., in FIG.


1


and

FIG. 8

, the fuel intake valve guide


66


is coupled to the fuel intake port


90


, and the exhaust valve guide


64


is coupled to the exhaust port


92


. The valve guides may take any shape, and generally conform to the shape of the valve which they guide.




The engine of

FIG. 1

can be seen in a cut-out side view in FIG.


8


and FIG.


9


.

FIG. 8

shows the location of the intake valve


18


and the gap


54


in the intake port


90


and the intake valve guide


66


during this intake phase.

FIG. 9

shows the location of the exhaust valve


26


in the exhaust port


92


and the exhaust valve guide


64


during this intake phase.




Note that when a valve


18


,


26


blocks a port


90


,


92


, the valve


90


,


92


is sufficiently close to the engine block


120


, valve guide wall


66


,


64


, or shield (see below) that no, or insignificantly little, exhaust or intake material seeps into the valve guide


66


,


64


. Likewise, when a valve


18


,


26


is lowered wholly or partially into the valve guide


66


,


64


the valve is sufficiently close to the engine block


120


, valve guide wall


66


,


64


, or shield that no, or insignificantly little, exhaust or intake material seeps into the valve guide


66


,


64


. Drainage structure, sealing structure, or other, similar devices could be used to combat seepage of intake or exhaust into the valve guide from the port.




Referring to

FIG. 2

, as the piston


12


begins to travel upward, the fuel intake valve magnet


34


ceases emitting an electromagnetic field. Consequently, the force of the fuel intake valve


18


no longer compresses the fuel-valve biasing spring


42


, and the spring


42


forces the fuel intake valve


18


to move within the valve guide back into the intake port


90


to its normally-closed position. The fuel intake valve


18


thus moves upwards within the fuel intake valve guide such that it enters the fuel intake port


90


, thereby blocking and closing the port


90


. In this position, the valve


18


blocks any entry of air/fuel mixture


24


into the cylinder


20


. Also, the closing of the valve


18


traps the fuel and air mixture


24


in the cylinder


20


. The piston


12


travels upward and compresses the fuel and air mixture


24


in the cylinder


20


. Thus, in this phase, both valves


18


,


26


are in their normal position, blocking the ports


90


,


92


, and thereby closing the ports


90


,


92


.




The engine of

FIG. 2

can be seen in a cut-out side view in FIG.


10


and FIG.


1


.

FIG. 10

shows the location of the intake valve


18


in the intake port


90


and the intake valve guide


66


during this compression phase.

FIG. 11

shows the location of the exhaust valve


26


in the exhaust port


92


and the exhaust valve guide


64


during this compression phase.




Referring to

FIG. 3

, when the piston


12


reaches the top of its stroke and starts back down the cylinder


20


, the spark plug


10


provides a spark in the cylinder


20


. This spark


52


(shown as wavey lines) ignites the air and fuel mixture


24


, causing an explosion (not shown) in the cylinder


20


. The explosion and rapid expansion of the gases (not shown) within the cylinder


20


causes the piston


12


to proceed downward in the cylinder


20


.




The engine of

FIG. 3

can be seen in a cut-out side view in FIG.


12


and FIG.


13


.

FIG. 12

shows the location of the intake valve


18


in the intake port


90


and the intake valve guide


66


during this power phase.

FIG. 11

shows the location of the exhaust valve


26


in the exhaust port


92


and the exhaust valve guide


64


during this power phase.




Referring to

FIG. 4

, when the piston


12


reaches the end of its downward travel in the cylinder


20


, an exhaust-valve magnet


46


emits an electromagnetic field (not shown). The electromagnetic field causes the exhaust valve


26


to move toward the magnet


46


against the exhaust-valve biasing spring


44


that the valve


26


is biased against, consequently compressing the biasing spring


44


. The magnet


46


, spring


44


, valve


26


, in addition to an exhaust valve cylinder


64


, comprises what is referred to as an exhaust valve assembly


32


. The movement of the exhaust valve


26


toward the magnet


46


leaves a gap


56


in the port


92


. On the upcoming upward stroke of the piston


12


, the piston


12


forces the burned gases or exhaust


60


out of the gap


56


in the port


92


caused by the opened valve


26


.




The engine of

FIG. 4

can be seen in a cut-out side view in FIG.


14


and FIG.


15


.

FIG. 14

shows the location of the intake valve


18


in the intake port


90


and the intake valve guide


66


during this exhaust phase. The intake port


90


is closed, blocked by the intake valve


18


.

FIG. 15

shows the location of the exhaust valve


26


and the gap in the exhaust port


92


, and the exhaust valve guide


64


during this exhaust phase.




When the piston


12


reaches the top of cylinder


20


, the exhaust magnet


46


ceases emitting an electromagnetic field. Consequently, the force of the exhaust valve


26


no longer compresses the exhaust biasing spring


44


, and the spring


44


forces the exhaust valve


26


along the exhaust valve guide back into its normally-closed position, blocking the exhaust port


92


. Immediately afterwards, the fuel intake valve


18


is opened as described above, and the piston


12


begins a downward stroke, and the four strokes described above begin again with the first stroke described above.




The intake electromagnet


34


and the exhaust electromagnet


46


can be energized by an ignition system (not shown) or other power source, to which the electromagnets of the engine are connected. For example,

FIG. 23

shows an electromagnet connected to an AC power source


160


. The electromagnet may alternatively be connected to a DC power source and the electromagnet may be of the type to use DC power to alternatively actuate and de-actuate its magnetic force at a predetermined rate. The ignition system can also be controlled by, for example, a crank trigger (not shown) or CPU (not shown), or some combination of the control and power means described. The electromagnet


34


,


46


exerts sufficient electromagnetic force to overcome the valve spring


42


,


44


pressure to “open” the valve in the shown embodiment. The present invention could be configured to provide a valve that is normally open, and that closes upon actuation of an electromagnet.




As mentioned above, the valves


18


,


36


may be of any selected shape. Referring to

FIGS. 16-19

, the valve guide


66


may be coupled to the port


90


in a number of configurations. The valve guide


66


may be cut to the dimensions of the port


90


as shown in

FIGS. 16 and 18

. Also, at the point of coupling, the valve guide


66


may be wider than the port


90


is through the rest of the port's length, as shown in

FIGS. 17 and 19

. Configurations such as that shown in

FIGS. 17 and 19

allow the engine block to assist somewhat in resisting the forces upon the valve during the combustion phase of an engine's operation.




Note that in the embodiment shown, the force as a result of combustion is perpendicular to the springs. Thus, it is not necessary for the spring to be of such strength to withstand the direct force of the combustion.





FIG. 5

shows a cut-out, close-up view of a magnetically actuated valve assembly used as the assembly for the fuel intake valve


18


or the exhaust valve


26


of the present invention as shown in

FIGS. 1-4

. The magnetically actuated valve assembly shown in

FIG. 5

is the exhaust valve assembly


32


shown in

FIGS. 1-4

. The assembly


32


of

FIGS. 1-5

comprises a magnet


46


, a spring


44


, an exhaust valve


26


, and an exhaust valve cylinder


64


. The fuel valve assembly


33


of

FIGS. 1-4

similarly comprises a magnet


34


, a spring


42


, an fuel valve


18


, and a fuel valve cylinder


66


. The fuel valve cylinder


64


,


66


shown comprises a cylindrical area cut into the engine block


120


. The engine block may be made of steel, cast iron, high nickel cast iron, aluminum or aluminum alloys, or other material used to construct engine blocks.




Another magnetically actuated valve assembly


70


is shown in FIG.


6


.

FIG. 6

shows a cutout, close-up side-view of a magnetically actuated valve assembly


70


with a ferromagnetic insert


36


as used in the present invention. A magnetically actuated valve assembly


70


of

FIG. 6

can be used in place of the assemblies


32


,


33


of

FIGS. 1-5

. An engine including the valve assembly


70


of

FIG. 6

operates in the same manner as described above in describing

FIGS. 1-4

.




The assembly


70


shown in

FIG. 6

, referred to because convenient as an exhaust valve assembly, comprises a magnet


46


, a spring


44


, a non-magnetic exhaust valve


80


made of a high-wear non-conductive material, for example, ceramic, a magnetic insert


36


inserted into the exhaust valve


80


, preferably inserted into the portion of the exhaust valve


80


nearest the magnet


46


, and an exhaust valve cylinder


64


. The insert may be made of cobalt or another material capable of being attracted to magnetic energy. Thus, instead of the entire valve being attracted by the magnet


46


, the magnet attracts the magnetic insert


36


, and the magnetic insert in turn forces the valve


80


against the spring


44


toward the magnet


46


. Note that the valve portion


80


may be made of such material that insulates the port, intake/exhaust, and other structure from the electromagnetic field.





FIG. 7

shows the cylinder head portion


68


and surrounding structure of another embodiment of the present invention. The cylinder


20


has a spark plug


10


placed at the top center of the cylinder


20


with a cone-shaped combustion chamber


50


. The fuel intake valve


18


and exhaust valve


26


(shown in side view) are placed on the upper side of the cylinder


20


. The valves reciprocate within the valve cylinder perpendicular to the cylinder head


12


. The fuel intake port


90


is connected to a fuel intake valve


18


(shown in side view). An exhaust port


92


is connected to the exhaust valve


26


. The fuel intake port


90


and the exhaust port


92


are aligned. The valves


18


,


26


, operate like the valves of the embodiments described above. That is, the embodiment shown in

FIG. 7

operates in a four-stroke engine just like the corresponding parts of the above embodiments. The cylinder head portion


68


shown in

FIG. 7

is substituted for those parts in operation. The valves


18


,


26


shown in

FIG. 7

operate as magnetically actuated valves just as the valves


18


,


26


of embodiments described above. An engine using the cylinder head portion


68


shown in

FIG. 7

can be designed in a stream-lined manner and compact manner, allowing for a greater degree of design freedom.





FIG. 20

shows a cut-out view of the embodiment shown in

FIG. 7

along the line


77





77


. As described above, upon actuation of the exhaust valve electromagnet


46


, the exhaust valve


26


moves towards the electromagnet


46


within the exhaust valve guide


64


, compresses the spring


44


, moves substantially outside of the exhaust port


92


, thus unblocking the path between the port


92


and the cylinder


20


. Likewise, as described above, upon actuation of the intake valve electromagnet


34


, the intake valve


18


moves towards the electromagnet


34


within the intake valve guide


66


, compresses the spring


42


, moves substantially outside the intake port


90


, thus unblocking the path between the port


90


and the cylinder


20


. The tip of the spark plug


9


is also shown. Note that the movement of the valves are perpendicular to the movement of the, cylinder head


12


in this embodiment. The invention contemplates movement of the valves at any angle relative to the cylinder head and any angle at which the valve guide is constructed relative to the cylinder head.





FIGS. 21 and 22

show another embodiment of the present invention.

FIG. 21

shows an exhaust valve assembly and surrounding structure. Like the valve portion shown in

FIG. 6

, the valve portion of the assembly includes a non-magnetic exhaust valve


80


with a magnetic insert


36


. The non-magnetic element is not attracted to electromagnetic force from the magnet


46


, but the magnetic insert


36


is attracted to said force. The electromagnet


46


is housed in a magnet insulator


45


, which serves to insulate the surrounding engine block


120


from the magnetic field from the electromagnet


46


.

FIG. 21

also shows a bumper


82


of the present invention. The bumper


82


shown is stationary, and is coupled to the engine block


120


above the mouth of the valve guide, and partially blocks the port


92


. Bumpers located in a different place and configuration, and bumpers that do not partially block the port


92


, may also be used. The bumper


82


cushions the valve when the valve closes the port


92


. The bumper


82


may be made of a variety of materials, including Teflon or steel.

FIG. 21

shows the valve


80


resting against the bumper


82


, thereby blocking the port


92


, when the electromagnet is not actuated. When the electromagnet is actuated, the valve


80


and insert


36


move within the valve guide towards the magnet


46


, thereby compressing the spring


44


. In this embodiment, the valve


80


moves towards the magnet


46


until it is stopped by the upper edges of the insulator


45


as shown.





FIG. 23

shows one embodiment of a removable valve assembly


130


, including a valve


132


, a spring


134


, an electromagnet


136


, a valve guide comprised of a magnetic-field shield


138


, and conductors


140


,


142


. In this embodiment, the shield


138


serves as a housing for the assembly


130


. The removable assembly


130


is constructed to fit within a cut-out portion


152


of the engine block


120


coupled to a port


90


. The conductors


140


,


142


rest within two receptacles


144


,


146


which serve to connect the conductors


140


,


142


to wires


148


,


150


which may be tapped on the cylinder head. The wires


148


,


150


are connected to a power source (not shown) controlled by a computer (not shown). The wires


148


,


150


, receptacles


144


,


146


, and conductors


140


,


142


are used to provide power to the electromagnet


136


.




The embodiments shown in the figures discussed above have two ports, an exhaust port and an intake port. Engines of the present invention may have just one port, that serves as both an intake and an exhaust port, or that serves as just an intake port, or otherwise, or may have two, three, four, or more ports, as desired and needed for a particular application.

FIG. 24

shows a cut-out view of part of an engine according to the present invention. Port


200


serves as both an intake and exhaust port. Valve


180


serves to block intake from entering the combustion chamber


20


during the appropriate times, serves to keep intake from escaping the chamber


20


during the appropriate times, and serves to block exhaust from exiting the combustion chamber


20


during the appropriate time, for example, during compression when the valve


180


blocks the port


200


. Likewise, the valve


180


moves towards the magnet


190


into the valve guide at the appropriate times to allow intake to enter the chamber and exhaust to exit the chamber at the appropriate times.




The embodiment shown in

FIGS. 1-4

is in the embodiment of a four-stroke engine. The engine of the present invention is equally effective, when embodied in a two-stroke engine or other types of engines. The valves, or valve assembly, of the present invention replace the standard valves, or valve assembly, of those engines in the same manner as described above for a four-stroke engine. Those valves operate in a two-stroke engine and other engines in the same or similar manner as described above for a four-stroke engine.




Of course, an engine may comprise more than one set, or some combination thereof, of elements of the present invention. For example, in a 4-cylinder engine, popular for use in automobiles, an engine might employ 4 cylinders, 4 spark plugs, 4 pistons, 4 crankshafts, 4 connecting rods, 4 fuel intake valves, and 4 exhaust valves.

FIG. 25

shows a cut-out view of a portion of a 4-cylinder engine of the present invention with 4 cylinders, 4 spark plugs, 4 pistons, 4 crankshafts, 4 connecting rods, 4 fuel intake valves, and 4 exhaust valves. In

FIG. 25

, four fuel intake valves


100


A-D and four exhaust valves


102


A-D are positioned above four cylinders


103


A-D containing four pistons


106


A-D. The pistons


106


A-D are connected to four connecting rods


108


A-D, which are in turn connected to a crankshaft


110


. As described above, in the embodiment shown in

FIG. 25

, a electromagnetic means is used to operate the valves, instead of the rocker arm means used in prior art engines. The operation of a four-cylinder engine is well known. In the present invention, each of valves


100


A-D,


102


A-D are operated in the same manner as the valves described above in a single-cylinder environment. In the embodiment shown in

FIG. 25

, each valve


100


A-D,


102


A-D is associated with an electromagnet


105


A-H. Each partially encircles the valve guide with which it is associated. An electromagnet, e.g.,


105


C, actuates the movement of a valve, e.g., fuel intake valve


100


B, in the same manner as described above, allowing fuel to enter the cylinder or exhaust to exit the cylinder. A cut-out side view along the line


25





25


is shown in

FIG. 26

, showing further detail of this embodiment. As can be seen, the exhaust port


92


is coupled to a combustion chamber


20


. The valve


102


D serves to block the port, thereby keeping the port closed, during the appropriate phases of engine operation (described above). When exhaust is to be removed from the chamber


20


, the electromagnets


105


H and


105


G actuate, emitting an electromagnetic field and forcing the valve against the spring, towards the engine block


120


below, thereby forcing the valve


102


D into the valve guide and at least partially outside of the port


92


, allowing exhaust to exit the chamber


20


.





FIG. 26

shows a sectional side view of the engine shown in FIG.


25


. The coupling between the port


92


and the cylinder


20


can be seen more clearly. Each of the valves


100


A-D,


102


A-D is associated with like structure.




Methods such as boring, die-casting, molding, and other techniques used in engine construction can be used to construct engines according to the present invention. Such engines may be used in a wide variety of applications, including automobiles and other vehicles, lawn mowers, heavy equipment, generators, tools, and other applications that may employ engines.





FIGS. 27-31

show another embodiment of the present invention. In this embodiment, a fuel-dispensing tube


220


transports fuel from a fuel pump system


230


to the intake port


90


. The fuel-dispensing tube


220


shown is hollow and may be made of a variety of materials, including stainless steel or ceramic materials. The fuel-dispensing tube


220


may also be coated with Teflon. The fuel-dispensing tube


220


is stationary, and is coupled to the engine block


120


above the mouth of the valve guide. The fuel-dispensing tube


220


may alternatively terminate in a bumper


82


, as shown in

FIG. 27

, or at some other point between the mouth of valve guide and the engine block


120


. The tube may be any desired shape.




The fuel-dispensing tube


220


comprises at least one aperture


224


opening to the intake port


90


. The number of apertures, the location of the apertures on the fuel-dispensing tube


220


, and the size of the apertures


224


may be varied so long as a sufficient amount of fuel is delivered to the cylinder


20


for operation of the engine


14


. The amount of fuel delivered to the cylinder


20


may be controlled by the size, location and number of apertures


224


, and the frequency of the valve movement. Manipulation of these variables allows control of frequency, amount, and duty cycle of fuel flow. A preferred embodiment utilizes two apertures


224


, each positioned on the hollow tube


220


such that fuel is dispensed in substantially the same direction as air entering the port


90


.




Various types of fuel delivery systems


230


are well known within the art and a person of ordinary skill in the art may select a fuel delivery system


230


appropriate for the operation of the present invention, such as a fuel pump system


230


. The fuel pump system


230


is capable of supplying fuel under pressure.





FIG. 27

shows an intake valve assembly and surrounding structure, wherein the port


90


is open. A fuel-dispensing tube


220


is connected to a fuel pump system


230


, and transports fuel through the intake valve assembly to the intake port


90


. The system


230


places fuel under pressure causing fuel to flow through the tube


220


in the direction shown by the arrow


221


. Certain features of the intake valve assembly shown in

FIG. 27

accommodate the fuel-dispensing tube


220


. The magnet insulator


45


and the magnet


34


each have an opening to enable the fuel-dispensing tube


220


to pass through them and to continue through the center of the spring


42


.




The fuel intake valve


18


has an opening to enable the fuel-dispensing tube


220


to pass through it. The area between the outer wall of the fuel-dispensing tube


220


and the inner wall of the fuel intake valve


18


should be sealed, for example, with a gasket


222


(shown as dotted lines) to prevent fuel from entering the interior of the valve assembly. Drainage structure, sealing structure, or other similar devices could also be used to combat seepage of fuel into the valve assembly. The fuel intake valve


18


is able to efficiently slide over the fuel-dispensing tube


220


. This may be facilitated, for example, by coating the fuel-dispensing tube


220


with Teflon or similar dry film coating. The fuel intake valve


18


may be made of any material attracted to electromagnetic force, such as steel or cobalt, as discussed above. The fuel intake valve


18


may also comprise a non-magnetic exhaust valve with a magnetic insert, as discussed above.





FIG. 27

shows an embodiment of the present invention utilizing a bumper


82


. In one alternative, when a bumper


82


is utilized, the bumper


82


has an opening to enable the fuel-dispensing tube


220


to pass through it and to terminate in the engine block


120


. The fuel-dispensing tube


220


may alternatively (and preferably) terminate in the bumper


82


without entering the engine block. Such arrangements provide structural stability to the tube


220


, but is not necessary to the operation of the invention.

FIG. 32

shows an embodiment of the present invention with a bumper


82


, and with a tube that terminates in bumper


82


and does not enter the engine block


120


itself. The tube


220


may terminate at some other point between the mouth of the valve guide (i.e., the top portion of the valve, or the portion that is exposed to the port) and the engine block


120


. For example,

FIG. 33

shows an embodiment of the present invention with no bumper, and in which the tube terminates in the port


90


.




In

FIG. 27

, the magnet


34


has emitted an electromagnetic field causing the fuel intake valve


18


to move toward the magnet


34


against the fuel-valve biasing spring


42


that the valve


18


is biased against, consequently compressing the biasing spring


42


. The aperture


224


in the fuel-dispensing tube


220


is revealed and fuel from the fuel pump system


230


is released into the port


90


where it mixes with incoming air to form a combustible material, which is transported to the cylinder


20


. The tube


220


holds fuel under pressure supplied by the fuel pump system


230


. The fuel within the tube


220


is under pressure. When the valve


18


has not been actuated, the valve


18


covers and blocks the aperture


224


, thus preventing fuel from escaping the tube


220


through the aperture


224


. When the movement of the valve


18


reveals the aperture


224


, thereby unblocking the aperture


224


, the fuel, under pressure, flows through the aperture


224


.




The frequency of the fuel spray may be varied by varying the frequency of valve movement. The duty cycle of the fuel spray can be varied by varying the duty cycle of the valve movement, and the pulse duty cycle of the spray may be varied by varying the placement (height) of the aperture along the tube


220


.





FIG. 28

shows an intake valve assembly and surrounding structure, wherein the port


90


is closed. The magnet


34


has ceased emitting an electromagnetic field. Consequently, the force of the fuel intake valve


18


no longer compresses the fuel-valve biasing spring


42


, and the spring


42


forces the fuel intake valve


18


to move within the valve guide back into the intake port


90


to its normally closed position. The aperture


224


in the fuel-dispensing tube


220


is covered by the fuel intake valve


18


, such that fuel is no longer released into the intake port


90


. In this position, the valve


18


also blocks any entry of air into the cylinder


20


through the port


90


.





FIG. 29

shows a top cut-out view of a fuel intake valve


18


in an intake port


90


. The fuel-dispensing tube


220


is shown in the center of the fuel intake valve


18


. Although the fuel-dispensing tube


220


is shown as cylindrical in

FIG. 29

, any convenient shape may be utilized. As noted earlier and as shown in

FIGS. 16-19

, the fuel intake valve


18


may be coupled to the port


90


in a number of configurations and may also be any convenient shape.





FIG. 30

shows a cut-out side view of another embodiment of the engine shown in

FIGS. 1-4

along the line


11





11


in the intake stroke with a fuel-dispensing tube


220


. The fuel intake valve


18


is open, revealing the aperture


224


in the fuel-dispensing tube


220


. Fuel from the fuel pump system


230


exits the fuel-dispensing tube


220


through the apertures


224


and enters the intake port


90


. The fuel mixes with incoming air


240


to form a combustible material


24


and is drawn into the cylinder


20


.





FIG. 31

shows a cut-out side view of the engine shown in

FIG. 30

in the compression stroke. The fuel intake valve


18


is closed, covering the apertures


224


in the fuel-dispensing tube


220


. Fuel from the fuel pump system


230


is thereby prevented from entering the intake port by the fuel intake Valve


18


. The fuel intake valve


18


also blocks the intake port


90


when it is closed. The closing of the valve


18


traps the fuel and air mixture


24


in the cylinder


20


.




The tube


220


shown extends to the top of the port


90


, but extension of the tube so far into the port


90


, and consequent obstruction of the port


90


, is not necessary. In one embodiment, the tube


220


and aperture


224


may extend only slightly above the valve


18


when the valve


18


is moved to its furthest position closest to the magnet


34


. Indeed, in one embodiment, the tube


220


may not extend above the valve


18


in such position. Instead, the aperture may be placed at the end (i.e., the top) of the tube, and be opened upon movement of the valve


18


to such position.




Preferably, the tube


220


is no longer hollow, or is blocked, just slightly above the placement of the aperture


224


. This blocking prevents fuel from moving within the tube into an area above the aperture. Such blocking prevents dripping, and lessens the pressure necessary to provide fuel to and through the aperture.




The foregoing is provided for purposes of explanation and disclosure of a preferred embodiment of the present invention. Modifications of and adaptations to the described embodiment will be apparent to those of ordinary skill in the art of the present invention and may be made without departing from the scope or spirit of the invention and the following claims.



Claims
  • 1. An engine employing a valve, said engine comprising:a combustion chamber; a port coupled to the combustion chamber; a valve guide adjacent to the port and coupled to the port; and an electromagnet coupled to the valve guide; wherein the valve is adapted to move within the valve guide and within the port, and wherein the valve is capable of movement within the valve guide such that the valve resides at least partially outside of the port and at least partially outside of the combustion chamber.
  • 2. The engine of claim 1 further comprising a tube having an aperture wherein the valve is capable of blocking the aperture.
  • 3. The engine of claim 2, wherein the valve is capable of movement within the valve guide such that the aperture is at least partially unblocked.
  • 4. A valve system for use in an engine having a combustion chamber and a port coupled to the combustion chamber, the valve system comprising:a valve guide adapted to couple to the port; a valve adapted to move within the valve guide and within the port; and a tube having an aperture, wherein the valve is capable of blocking the aperture, and wherein the valve is capable of movement within the valve guide such that the valve resides at least partially outside of the port and at least partially outside of the combustion chamber.
  • 5. The valve system of claim 4 wherein the valve is capable of movement within the valve guide such that the aperture is at least partially unblocked.
  • 6. The engine of claim 2 wherein the valve is capable of moving between a closed position where the port and the aperture are blocked by the valve, and an open position where the port and the aperture are at least partially unblocked by the valve.
  • 7. The engine of claim 6 further comprising an electromagnet coupled to the valve guide.
  • 8. The engine of claim 2, wherein the valve is capable of movement within the port such that the aperture is at least partially unblocked, and wherein the valve is capable of blocking the intake port.
  • 9. The engine of claim 6 wherein the valve is sealingly engageable with the aperture to block the aperture.
  • 10. The engine of claim 9 further comprising a bumper, wherein the tube extends completely through the port into the bumper to provide structural stability to the tube, and wherein the bumper blocks the end of the tube so as to allow passage between the tube and the port only through the aperture.
  • 11. The engine of claim 9 further comprising a cylinder head wherein the tube extends completely through the port into the cylinder head to provide structural stability to the tube, and wherein the cylinder head blocks the end of the tube so as to allow passage between the tube and the port only through the aperture.
  • 12. The engine of claim 9 wherein the valve is in sliding communication with the tube between a first position that sealingly engages the aperture to block the aperture and a second position that at least partially uncovers the aperture, and wherein the port comprises walls, wherein, in the first position, the valve sealingly engages the walls of the port to prevent passage between the tube and the port.
  • 13. An engine employing a valve, said engine comprising:a combustion chamber; an intake port for delivering air, the intake port being connected to the combustion chamber; a fuel delivery system; a tube connecting the fuel delivery system to the intake port, the tube positioned at least partially within the intake port, and the tube having a wall with at least one aperture for delivering fuel to the intake port; and a valve guide adjacent to the intake port and coupled to the intake port, wherein the valve is adapted to move within the valve guide and within the intake port, wherein the valve is capable of movement within the valve guide such that the valve resides at least partially outside of the intake port and at least partially outside of the combustion chamber, wherein the valve is sealingly engageable with the at least one aperture to block the delivery of fuel to the intake port, wherein the intake port comprises walls and the valve is sealingly engageable with the walls of the intake port to prevent air from flowing into the combustion chamber, and wherein the valve is capable of moving between at least a first, closed position where the intake port and the at least one aperture are blocked by the valve such that no fuel is allowed to flow into the intake port through the at least one aperture and no air is allowed to flow through the intake port and a second, open position where the intake port and the at least one aperture are at least partially unblocked by the valve such that fuel is allowed to flow into the intake port through the at least one aperture and air is allowed to flow through the intake port.
  • 14. The engine of claim 13, the engine further comprising a bumper, wherein the tube extends completely through the intake port into the bumper to provide structural stability to the tube, and wherein the bumper blocks the end of the tube so as to allow fuel to pass only through the at least one aperture into the intake port.
  • 15. The engine of claim 13, the engine further comprising a cylinder head, wherein the tube extends completely through the intake port into the cylinder head to provide structural stability to the tube, and wherein the cylinder head blocks the end of the tube so as to allow fuel to pass only through the at least one aperture into the intake port.
  • 16. The engine of claim 13 further comprising an electromagnet coupled to the valve guide.
  • 17. The valve system of claim 4 wherein the valve is capable of moving between a closed position where the port and the aperture are blocked by the valve, and an open position where the port and the aperture are at least partially unblocked by the valve.
  • 18. The valve system of claim 17 further comprising an electromagnet coupled to the valve guide.
  • 19. The valve system of claim 4 wherein the valve is capable of movement within the port such that the aperture is at least partially unblocked, and wherein the valve is capable of blocking the intake port.
  • 20. The valve system of claim 17 wherein the valve is sealingly engageable with the aperture to block the aperture.
  • 21. The valve system of claim 20, the engine further comprising a bumper, wherein the tube extends completely through the port into the bumper to provide structural stability to the tube, and wherein the bumper blocks the end of the tube so as to allow passage between the tube and the port only through the aperture.
  • 22. The valve system of claim 20, the engine further comprising a cylinder head wherein the tube extends completely through the port into the cylinder head to provide structural stability to the tube, and wherein the cylinder head blocks the end of the tube so as to allow passage between the tube and the port only through the aperture.
  • 23. The valve system of claim 20 wherein the valve is in sliding communication with the tube between a first position that sealingly engages the aperture to block the aperture and a second position that at least partially uncovers the aperture, and wherein the port comprises walls, wherein, in the first position, the valve sealingly engages the walls of the port to prevent passage between the tube and the port.
  • 24. A valve system for use in an engine having a combustion chamber and an intake port for delivering air, the intake port being connected to the combustion chamber, the valve system comprising:a tube positioned at least partially within the intake port, the tube having a wall with at least one aperture for delivering fuel to the intake port; a valve guide adjacent to the intake port and coupled to the intake port; and a valve adapted to move within the valve guide and within the intake port, wherein the valve is capable of movement within the valve guide such that the valve resides at least partially outside of the intake port and at least partially outside of the combustion chamber, wherein the valve is sealingly engageable with the at least one aperture to block the delivery of fuel to the intake port, wherein the intake port comprises walls and the valve is sealingly engageable with the walls of the intake port to prevent air from flowing into the combustion chamber, and wherein the valve is capable of moving between at least a first, closed position where the intake port and the at least one aperture are blocked by the valve such that no fuel is allowed to flow into the intake port through the at least one aperture and no air is allowed to flow through the intake port and a second, open position where the intake port and the at least one aperture are at least partially unblocked by the valve such that fuel is allowed to flow into the intake port through the at least one aperture and air is allowed to flow through the intake port.
  • 25. The engine of claim 24, the engine further comprising a bumper, wherein the tube extends completely through the intake port into the bumper to provide structural stability to the tube, and wherein the bumper blocks the end of the tube so as to allow fuel to pass only through the at least one aperture into the intake port.
  • 26. The engine of claim 24, the engine further comprising a cylinder head, wherein the tube extends completely through the intake port into the cylinder head to provide structural stability to the tube, and wherein the cylinder head blocks the end of the tube so as to allow fuel to pass only through the at least one aperture into the intake port.
  • 27. The engine of claim 24 further comprising an electromagnet coupled to the valve guide.
REFERENCE TO RELATED APPLICATIONS

This is a divisional application of pending application Ser. No. 09/199,262, filed Nov. 25, 1998, now U.S. Pat. No. 6,250,284, which is a continuation-in-part of application Ser. No. 09/080,731, filed May 18, 1998, and issued as U.S. Pat. No. 5,875,747, on Mar. 2, 1999, which is a continuation-in-part of application Ser. No. 08/824,471, filed Mar. 26, 1997, now abandoned, each of which is hereby incorporated herein in full by reference.

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Continuation in Parts (2)
Number Date Country
Parent 09/080731 May 1998 US
Child 09/199262 US
Parent 08/824471 Mar 1997 US
Child 09/080731 US