Aspects described herein generally relate to engine hardware. More specifically, aspects of this disclosure relate to conventional engines that provide high torque and reduced fuel consumption.
A common desire for conventional engines is to increase torque, thereby creating higher engine efficiency, reducing fuel consumption, and reducing emissions. Accordingly, there is an unmet need for an arrangement and method for increasing torque in an engine and making the engine more efficient. Additionally, there is an unmet need for an arrangement and method for reducing fuel consumption and reducing emissions in an engine.
An engine with a piston arranged within a cylinder may comprise: a connecting rod, a triangular link, a guide arm, and a crankshaft. The connecting rod may have an upper end and a lower end, and may be connected at its upper end to the piston. The triangular link may have a first joint located at a first corner of the triangular link, a second joint located at a second corner of the triangular link, and a third joint located at a third corner of the triangular link. The first joint may be connected to the lower end of the connecting rod. The guide arm may have a first end and a second end, and connected at its first end to the third joint of the triangular link. The guide arm may be controlled in rotation thereby about a guide pivot point at the second end. The rotation of the guide arm may control a direction of motion of the triangular link. The crankshaft may have a first end and a second end, and may be connected at its first end to the second joint of the triangular link. The crankshaft may be controlled in rotation thereby about a crank pivot point at the second end.
In additional aspects of the invention, the triangular link may include a window that results in a reduction of mass of the triangular link. Additionally, the engine may further include a first gear connected to the crankshaft at the crank pivot point and a second gear connected to the guide arm at the guide pivot point, the second gear engaged with the first gear. The first gear and the second gear may be circular or elliptical. The crank pivot point may be located at a central position of the first gear or the crank pivot point may be located off-center a central position of the first gear. The guide pivot point may be located at a central position of the second gear or the guide pivot point may be located off-center a central position of the second gear. The engine may deliver higher torque than an engine omitting at least the triangular link. Additionally, for a same amount of requested torque, a fuel consumption of the engine will be lower than the engine omitting at least the triangular link. Further, the connecting rod may move in a narrow angle with the piston movement, thereby minimizing a side force on the cylinder which reduces the wear of the cylinder, the piston, and a ring of the piston.
In another aspect, a high torque mechanism for use with an engine with a piston arranged within a cylinder, the high torque mechanism may comprise: a connecting rod, a three-point link, a guide arm, and a crankshaft. The connecting rod may have an upper end and a lower end, and may be connected at its upper end to the piston. The three-point link may have a first joint located at a first corner of the three-point link, a second joint located at a second corner of the three-point link, and a third joint located at a third corner of the three-point link, with the first joint connected to the lower end of the connecting rod. The three-point link may include a window that results in a reduction of mass of the three-point link. The guide arm may have a first end and a second end, and may be connected at its first end to the third joint of the three-point link. The guide arm may be controlled in rotation thereby about a guide pivot point at the second end. The rotation of the guide arm may control a direction of motion of the three-point link. The crankshaft may have a first end and a second end, and may be connected at its first end to the second joint of the three-point link. The crankshaft may be controlled in rotation thereby about a crank pivot point at the second end. The high torque mechanism may also include a first gear connected to the crankshaft at the crank pivot point and a second gear connected to the guide arm at the guide pivot point, the second gear engaged with the first gear.
In yet another aspect, a vehicle with a high-torque engine and on-board fuel container, the high-torque engine comprising: a piston arranged within a cylinder, a connecting rod, a triangular link, a guide arm, and a crankshaft. The connecting rod may have an upper end and a lower end, and being connected at its upper end to the piston. The triangular link may have a first joint located at a first corner of the triangular link, a second joint located at a second corner of the triangular link, and a third joint located at a third corner of the triangular link, with the first joint connected to the lower end of the connecting rod. The guide arm may have a first end and a second end, and may be connected at its first end to the third joint of the triangular link. The guide arm may be controlled in rotation thereby about a guide pivot point at the second end, wherein the rotation of the guide arm may control a direction of motion of the triangular link. The crankshaft may have a first end and a second end, and may be connected at its first end to the second joint of the triangular link. The crankshaft may be controlled in rotation thereby about a crank pivot point at the second end.
The foregoing summary, as well as the following detailed description of exemplary embodiments, is better understood when read in conjunction with the accompanying drawings, which are included by way of example, and not by way of limitation with regard to the claimed invention.
According to an aspect of the embodiments, a high torque mechanism may be utilized to for a conventional engine as an upgrade of the conventional kinematics that creates higher engine torque. This upgrade makes the engine more efficient, reduces fuel consumption, and reduces emissions. The high torque mechanism will upgrade the conventional engine hardware with new components allowing a reduction of fuel consumption versus a conventional engine of the same power.
According to another aspect of the embodiments, a high torque mechanism may be utilized with an engine comprising a piston and a cylinder arrangement. A vehicle may utilize the engine with the high torque mechanism and an on-board fuel container. Other end devices may utilize the engine with the high torque mechanism.
A high torque mechanism connected to a piston arranged within a cylinder and connected to a connecting rod for an engine may include features of a three-point link and a guide arm. The three-point link may be a triangular link or other shaped three-point link. The high torque mechanism may provide an upgrade to the conventional hardware with new elements that provide higher torque and thus allow a reduction of fuel consumption versus a conventional engine of the same power. The high torque mechanism may include a triangular link, a crankshaft, and a guide arm. The connecting rod may be connected to the piston and a first joint on the triangular link. The guide arm may be connected to a second joint on the triangular link and a guide pivot point. The crankshaft may be connected to a third joint on the triangular link and a crank pivot point. The triangular link and the guide arm make the engine torque considerably higher in various crank ranges where the in-cylinder combustion pressure is high.
As illustrated in
The high torque mechanism 100 may be connected to a connecting rod 12 that is connected to the piston 10. The connecting rod 12 may have an upper end 14 and a lower end 16 opposite the upper end 14. The upper end 14 may be connected to the piston 10. The lower end 16 may be connected to a triangular link 110. The triangular link 110 may also be connected to the crankshaft 120 and the guide arm 130.
As illustrated in
The triangular link 110 (and three-point link) may include three different joints. A first joint 112 may be located at a first corner of the triangular link 110. A second joint 114 may be located at a second corner of the triangular link 110. A third joint 116 may be located at a third corner of the triangular link 110. The first joint 112 may be connected to the lower end 16 of the connecting rod 12. The second joint 114 may be connected to the guide arm 130. The third joint 116 may be connected to the crankshaft 120.
The triangular link 110 may be various shaped triangles without departing from the invention. For example, the triangular link 110 may be any of a right triangle, an acute triangle, or an obtuse triangle. The triangular link 110 may also be any of an equilateral triangle, an isosceles triangle, or a scalene triangle. Additionally, each of the joints 112, 114, 116 may be located at any of the corners of the various shaped triangles, and therefore, each of the various connections to the connecting rod 12, the guide arm 130, and the crankshaft 120 may be located at any of the corners of the various shaped triangles. For example, if the triangular link 110 is a right triangle, the first joint 112 connected to the connecting rod 12 may be located at the corner with the right angle, or the second joint 114 connected to the guide arm 130 may be located at the corner with the right angle, or the third joint 116 connected to the crankshaft 120 may be located at the corner with the right angle. Similarly, if the triangular link 110 is an obtuse triangle, the first joint 112 connected to the connecting rod 12 may be located at the corner with the obtuse angle, or the second joint 114 connected to the guide arm 130 may be located at the corner with the obtuse angle, or the third joint 116 connected to the crankshaft 120 may be located at the corner with the obtuse angle. Similarly again, if the triangular link 110 is an isosceles triangle, the first joint 112 connected to the connecting rod 12 and the second joint 114 connected to the guide arm 130 may be located at the corners with equal angles, or the first joint 112 connected to the connecting rod 12 and the third joint 116 connected to the crankshaft 120 may be located at the corners with equal angles, or the second joint 114 connected to the guide arm 130 and the third joint 116 connected to the crankshaft 120 may be located at the corners with equal angles.
Additionally, the triangular link 110 as a polygon-shaped three-point link, such as a rectangle, square, pentagon, heptagon, octagon, etc., may utilize three of the corners for each of the three joints, with the ability to rotate joints using any three of the four corners for the joints. This may provide potential adjustments or modifications of the joint locations and linkages using a polygon-shaped three-point link. For example, the three joints may utilize a first corner, second corner, and third corner of the rectangle in a first configuration; while the three joints may utilize the first corner, second corner, and fourth corner of the rectangle in a second configuration. The polygon-shaped three-point link be able to provide the ability to modify the engine linkage kinematic characteristics for various situations. The triangular link or three-point link could be incorporated into any other shape, but position of these three joints versus each other should stay triangular. These three joints should be located versus each other as a triangle with equilateral or scalene shape. However, other triangular shapes may work also and can be presented by other three joint shapes.
The high torque mechanism 100 may also include a guide arm 130 that is connected to the second joint 114 of the triangular link 110. The guide arm 130 may control the direction of motion of the triangular link 110. The guide arm 130 may include a first end 132 and a second end 134 opposite the first end 132. The first end 132 may be connected to the second joint 114 of the triangular link 110. The second end 134 may be connected to a guide pivot point 136. The guide arm 130 may be rotatable about the guide pivot point 136 when the piston 10 and connecting rod 12 move up and down within in the engine. As illustrated in
The high torque mechanism 100 also includes a crankshaft 120 that is connected to the third joint 116 of the triangular link 110. The crankshaft 120 may include a first end 122 and a second end 124 opposite the first end 122. The first end 122 may be connected to the third joint 116 of the triangular link 110. The second end 124 may be connected to a crank pivot point 126. The crankshaft 120 may be rotatable about the crank pivot point 126 when the piston 10 and connecting rod 12 move up and down within in the engine. As illustrated in
The high torque mechanism 200 of
As illustrated in
As illustrated in
The high torque mechanism 300 also includes a guide arm 330 that is connected to the second joint 314 of the triangular link 310. The guide arm 330 may include a first end 332 and a second end 334 opposite the first end 332. The first end 332 may be connected to the second joint 314 of the triangular link 310. The second end 334 may be connected to a guide pivot point 336. The guide arm 330 may be rotatable about the guide pivot point 336 when the piston 10 and connecting rod 12 move up and down within in the engine. As illustrated in
The high torque mechanism 300 also includes a crankshaft 320 that is connected to the third joint 316 of the triangular link 310. The crankshaft 320 may include a first end 322 and a second end 324 opposite the first end 322. The first end 322 may be connected to the third joint 316 of the triangular link 310. The second end 324 may be connected to a crank pivot point 326. The crankshaft 120 may be rotatable about the crank pivot point 326 when the piston 10 and connecting rod 12 move up and down within in the engine. As illustrated in
Additionally, as illustrated in
Referencing
With Reference to
With Reference to
Therefore, as detailed above, there is an improved efficiency of the high torque mechanism 300 using a first gear 340 and a second gear 350 as compared to the high torque mechanism 100, 200 without using a first gear or a second gear is higher. The improved efficiency may be calculated at 1207/1155=4.07% improved efficiency for the high torque mechanism 300 using a first gear 340 and a second gear 350 as compared to the high torque mechanism 100, 200 without using a first gear or a second gear.
Additionally, the high torque mechanism 300 may include another benefit by creating a narrow angle for the movement of the connecting rod 12.
For example, using an in-cylinder force of 100 kgf for
For example, using an in-cylinder force of 100 kgf for
As described above, the high torque mechanism 100, 200, 300 may make an engine more efficient, reduce fuel consumption, and reduce emissions. The high torque mechanism 100, 200, 300 may be utilized with a vehicle or other end device. The high torque mechanism 100, 200, 300 may also be utilized with a vehicle that includes an on-board fuel container to thereby result in improved fuel consumption so more torque can be outputted by the same amount of fuel stored in the on-board fuel container.
The present technology is disclosed above and in the accompanying drawings with reference to a variety of embodiments. The purpose served by the disclosure, however, is to provide an example of the various features and concepts related to the technology, not to limit its scope. One skilled in the relevant art will recognize that numerous variations and modifications may be made to the embodiments described above without departing from the scope of the present invention, as defined by the appended claims.
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Entry |
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International Search Report and Written Opinion for PCT/US2023/014887, dated May 23, 2023 (10 pages). |
Number | Date | Country | |
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20230349320 A1 | Nov 2023 | US |