The present invention relates to an engine.
Conventionally, there is known a V-type engine which includes, between banks, two delivery tubes derived out of a high-pressure fuel pump, and in which fuel is distributed by sequentially connecting injectors of each of the banks by means of one of delivery tubes (see, for example, Patent Document 1).
Patent Document 1: Japanese Unexamined Patent Application Publication No. 2002-349385
In the V-type engine disclosed in Patent Document 1, the high-pressure fuel pump is placed on the rear side of one bank (behind the bank). In this configuration, the high-pressure fuel pump is placed unevenly at the end of the one bank, thus causing a concern that a difference in length of the fuel pipes that supply the fuel from the high-pressure fuel pump to the injectors may occur between the two banks. The difference in length of the fuel pipes may cause, due to fuel pulsation, a difference in fuel injection volume and fuel injection pressure, which may lead to a difference in combustion performance between the banks. To avoid this, it is conceivable to equalize the length of fuel pipes between the two banks, but this would require matching the length to the longer fuel pipe, which may cause a drop in fuel injection pressure due to increased flow resistance due to an extended flow path, resulting in deteriorated engine performance, and may also be uneconomical in terms of cost.
It is an object of the present invention to provide, in an engine provided with two cylinder rows, a technology that, while suppressing a cost increase, can suppress a difference in combustion performance between the cylinder rows.
An exemplary engine according to the present invention includes: a first cylinder row having plural cylinders arranged in a front and rear direction; a second cylinder row arranged parallel to the first cylinder row; plural first injectors provided for the respective cylinders of the first cylinder row, plural second injectors provided for respective cylinders of the second cylinder row; and a fuel pump having a first discharge port to discharge a fuel to the plural first injectors and a second discharge port to discharge a fuel to the plural second injectors. The fuel pump is placed between the first cylinder row and the second cylinder row in a plan view from an up and down direction.
In an engine provided with two cylinder rows, the exemplary present invention, while suppressing a cost increase, can suppress a difference in combustion performance between the cylinder rows. The exemplary present invention can suppress a difference from occurring to combustion performance between the cylinder rows, making it possible to suppress engine performance from deteriorating.
The following is a detailed description of an exemplary embodiment of the present invention with reference to the drawings. In the drawings, XYZ coordinate system is shown as the 3D Cartesian coordinate system, as appropriate. In the following description, X direction is defined as a front and back direction, Y direction is defined as a right and left direction, and Z direction is defined as an up and down direction. +X side is defined as a front side, and −X side is defined as a back side. +Y side is defined as a right side, and −Y side is defined as the left side. +Z side is defined as an upper side, and −Z side is defined as a lower side. In detail, the direction in which a center line C of a crankshaft (output shaft) shown in
<1. Overview of Engine>
As shown in
As shown in
In detail, the cylinder block 1 has a right cylinder 11R placed on the right side and a left cylinder 11L placed on the left side. The right cylinder 11R, when viewed from behind, is of a cylindrical shape which is tilted to the right relative to the up and down direction and extends in an oblique direction. The left cylinder 11L, when viewed from behind, is of a cylindrical shape which is tilted to the left relative to the up and down direction and extends in an oblique direction. The right cylinder 11R and the left cylinder 11L are placed in a V-shape. The pairwise right cylinder 11R and left cylinder 11L which are placed in the V-shape are placed with their cylinder axes slightly offset in the front and back direction. In the present embodiment, the left cylinder 11L is placed slightly forward of the right cylinder 11R.
The cylinder block 1 has two cylinder rows 111. In detail, the cylinder block 1 has a right cylinder row 111R with the plural right cylinders 11R arranged in the front and back direction, and a left cylinder row 111L with the plural left cylinders 11L arranged in the front and back direction. The right cylinder row 111R and the left cylinder row 111L are the same in the number of cylinders 11. That is, the engine 100 has a first cylinder row 111R with of the plural right cylinders 11R arranged in the front and back direction. The engine 100 has a second cylinder row 111L arranged parallel to the first cylinder row 111R. The second cylinder row 111L together with the first cylinder row 111R is arranged in the right and left direction, and has the left cylinders 11L that are same in number as the right cylinders 11R and that are arranged in the front and back direction. The right cylinder row 111R and the left cylinder row 111L form a V-shaped bank. In the present embodiment, the number of right cylinders 11R included in the right cylinder row 111R and the number of left cylinders 11L included in the left cylinder row 111L are each six, as an example. That is, the engine 100 in the present embodiment is a V-type 12-cylinder engine.
In each of the right and left cylinder rows 111R and 111L, the head block 4 is placed overlapping each cylinder 11. The head block 4 is fastened to the cylinder block 1 by using a screw. In detail, the head block 4 includes a right head block 4R that overlaps the right cylinder 11R and a left head block 4L that overlaps the left cylinder 11L. Because one right head block 4R overlaps each right cylinder 11R, there are as many right head blocks 4R as there are right cylinders 11R. Because one left head block 4L is overlaps each left cylinder 11L, there are as many left head blocks 4L as there are left cylinders 11L. In the present embodiment, the number of right head blocks 4R and the number of left head blocks 4L are each six.
Each of the head blocks 4 has an intake port 41 to supply gas to a combustion chamber including the cylinder 11, the piston 7, and the head block 4, and an exhaust port (not shown) to exhaust the gas from the combustion chamber. The exhaust port is provided on the opposite face of the face where the intake port 41 is provided. In detail, the right head block 4R has the intake port 41 on the left lateral face and the exhaust port on the right lateral face. The left head block 4L has the intake port 41 on the right lateral face and the exhaust port on the left lateral face.
Each head block 4 is covered with the head cover 5. The head cover 5 is fastened to head block 4 by using a screw. Each head cover 5 covers intake and exhaust valves (not shown) placed at the head block 4. An injector 8 is mounted on each head cover 5. The injector 8's one end portion, where an injection port for injecting a fuel is placed, faces the combustion chamber. The injector 8's another end portion projects outward from the head cover 5.
In detail, the head cover 5 includes a right head cover 5R that covers the right head block 4R and a left head cover 5L that covers the left head block 4L. The right head covers 5R, due to covering the respective right head blocks 4R, are the same in number as the right head blocks 4R. The left head covers 5L, due to covering the respective left head blocks 4L, are the same in number as the left head blocks 4L. In the present embodiment, the number of right head cover 5R and left head cover 5L are each six. Also, the number of right injectors 8R placed at the right head cover 5R and the number of left injectors 8L placed at the left head cover 5L are each six.
As can be seen from the above, the engine 100 is provided with the plural first injectors (right injectors) 8R provided for the respective cylinders (right cylinders) 11R of the first cylinder row (right cylinder row) 111R and the plural second injectors (left injectors) 8L provided for the respective cylinders (left cylinders) 11L of the second cylinder row (left cylinder row) 111L. The engine 100 has the plural first injectors 8R and the plural second injectors 8L, and the first injectors 8R and the second injectors 8L are the same in number. The first injector 8R and the second injector 8L are the same. Further, in the present embodiment, the first injector 8R and the second injector 8L are the same, but may be different.
On the right side of cylinder block 1, the right cylinder 11R, the right head block 4R and the right head cover 5R, which are included in a right bank RB, extend diagonally upward to the right. On the left side of cylinder block 1, the left cylinder 11L, the left head block 4L, and the left head cover 5L, which are included in a left bank LB, extend diagonally upward to the left. In plan view from the front and back direction, a combination of the right bank RB and the left bank LB is V-shaped, and the engine 100 has a V-bank. An intra-bank area 200 is formed between the right bank RB and the left bank LB in the right and left direction.
Returning to
To each of the cylinders 11, the intake manifold 21 distributes intake air which is air or mixture air taken in from the outside. The intake manifold 21 is placed at an upper portion of the engine 100, and extends in the front and back direction. In detail, the intake manifold 21 includes a right intake manifold 21R for the right cylinder 11R, and a left intake manifold 21L for the left cylinder 11L.
The right intake manifold 21R is placed above the respective intake ports 41 (see
In detail, an intake valve (not shown) is interposed between each intake port 41 and each cylinder 11; when the intake valve is open, the inside of intake manifold 21 and cylinder 11 are communicated.
The exhaust manifold 22 collects the exhaust air from the respective cylinders 11. The exhaust manifold 22 is placed at the lateral face portion of the engine 100, and extends in the front and back direction. In detail, the exhaust manifold 22 includes a right exhaust manifold 22R for the right cylinder 11R, and a left exhaust manifold 22L for the left cylinder 11L.
The right exhaust manifold 22R is placed on the right side of the plural right head blocks 4R (see
In detail, an exhaust valve (not shown) is interposed between each exhaust port and each cylinder 11; when the exhaust valve is open, the inside of the exhaust manifold 22 and the cylinder 11 are communicated.
The exhaust gas collected at the right exhaust manifold 22R is exhausted to the outside via the right turbocharger 23R and the right exhaust outlet pipe 24R which are each placed at the right back of the engine 100. The exhaust gas collected at the left exhaust manifold 22L is exhausted to the outside via the left turbocharger 23L and the left exhaust outlet pipe 24L which are each placed at the left back of the engine 100.
The right turbocharger 23R and the left turbocharger 23L each have a compressor unit 231 and a turbine unit 232. The compressor unit 231 pressurizes and compresses intake air such as air supplied from outside the engine 100. The pressurized and compressed intake air is supplied via an intercooler 25 to the intake manifold 21. The turbine unit 232 is rotated by the exhaust gas supplied from the exhaust manifold 22. The rotary power of the turbine unit 232 is transmitted to the compressor unit 231. That is, the right turbocharger 23R and left turbocharger 23L in the present embodiment are so-called turbochargers that are driven by an exhaust gas turbine.
The intercooler 25, which is connected with the intake manifold 21, is supplied with cooling water by a cooling water pump (not shown), thereby to cool the intake air. The intake air supplied from the compressor unit 231 is pressurized and compressed, thereby to generate a compression heat and to be increased in temperature.
The intercooler 25 performs heat exchange between the cooling water, which is supplied by the cooling water pump, and the pressurized compressed intake air, thereby to cool the intake air. That is, providing the intercooler 25 allows the temperature of the intake air, which is supplied to the intake manifold 21, to be adjusted to a desired temperature.
As shown in
That is, the engine 100 includes the controller 26 placed in the intra-bank area 200 positioned between the first and second cylinder rows 111R and 111L. The intra-bank area 200 may be, in a strict sense, a space area between the first and second cylinder rows 111R and 111L. However, in the present embodiment, the intra-bank area 200 widely includes the space area in the right and left direction between the right bank RB which includes the first cylinder row 111R, and the left bank LB which includes the second cylinder row 111L.
Creating the configuration to place the controller 26 in the intra-bank area 200 can efficiently use the intra-bank area 200 for placing the component part. This makes it possible to downsize the engine 100. However, the controller 26 may be placed outside of the intra-bank area 200.
Further, the controller 26 includes, in detail, a first controller 261 and a second controller 262. However, the number of controllers 26 may be changed as needed; for example, the controller 26 may include only one controller. In the present embodiment, the first controller 261 and the second controller 262 are arranged in the front and back direction. In detail, the first controller 261 is placed forward of the second controller 262. One of the first controller 261 and the second controller 262 is a main controller and another thereof is a sub-controller. In the present embodiment, the first controller 261 is the main controller, and the second controller 262 is the sub-controller.
The first controller 261 configured as the main controller executes a calculation necessary to control the engine 100. The calculations required to control the engine 100 include, for example, a calculation related to the control of fuel injection and a calculation related to stopping the engine 100. The second controller 262 which is configured as the sub-controller is connected with the first controller 261 by a communication line (not shown), and is so provided as to be capable of communicating with the first controller 261. The second controller 262 executes a control operation according to an instruction from the first controller 261.
The first controller 261 controls the right injector 8R placed at the right bank RB. That is, the first controller 261 and each right injector 8R are electrically connected. Further, the second controller 262 controls the left injector 8L placed at the left bank LB. That is, the second controller 262 and each left injector 8L are electrically connected.
<2. Fuel System>
As shown in
As shown in
The low-pressure fuel supply pipes 33 include a first low-pressure fuel supply pipe 331, a second low-pressure fuel supply pipe 332, and a third low-pressure fuel supply pipe 333. The first low-pressure fuel supply pipe 331 connects the fuel inlet portion 28 with the low-pressure fuel pump 271 via the auxiliary pump 31. The second low-pressure fuel supply pipe 332 connects the low-pressure fuel pump 271 with the fuel filter 32. The third low-pressure fuel supply pipe 333 connects the fuel filter 32 with the high-pressure fuel pump 272.
In the present embodiment, the fuel filter 32 is so configured as to include two fuel filters placed in parallel, but this is an exemplification. The number of fuel filters may be properly modified, and may be one, three or more. Further, the configuration may be such that plural fuel filters are connected in series.
The high-pressure fuel supply pipes 34 include a right high-pressure fuel supply pipe 34R and a left high-pressure fuel supply pipe 34L. The right high-pressure fuel supply pipe 34R is a fuel pipe for the right bank RB, and connects the high-pressure fuel pump 272 with the plural (six in the present embodiment) right injectors 8R. The left high-pressure fuel supply pipe 34L is a fuel pipe for the left bank LB, and connects the high-pressure fuel pump 272 with the plural (six in the present embodiment) left injectors 8L. Further, it is preferable that the right high-pressure fuel supply pipe 34R and the left high-pressure fuel supply pipe 34L should be the same in length. This suppresses the right injector 8R and the left injector 8L from having a shift in injection timing.
The fuel return pipes 35 include a first fuel return pipe 351, a second fuel return pipe 352, and a third fuel return pipe 353. The first fuel return pipe 351 connects the high-pressure fuel pump 272 with the fuel outlet portion 29. The second fuel return pipe 352 is a fuel pipe for the right bank RB, and is connected with each of the right head blocks 4R included in the right bank RB. Further, the second fuel return pipe 352 is connected to a merge portion 351a provided in the middle of the first fuel return pipe 351. At the merge portion 351a, the fuel flowing through the second fuel return pipe 352 merges with the fuel flowing through the first fuel return pipe 351. The third fuel return pipe 353 is a fuel pipe for the left bank LB, and is connected with each of the left head blocks 4L included in the left bank LB. Further, the third fuel return pipe 353 is connected to the merge portion 351a provided in the middle of the first fuel return pipe 351. At the merge portion 351a, the fuel flowing through the third fuel return pipe 353 merges with the fuel flowing through the first fuel return pipe 351.
According to an operation of the low-pressure fuel pump 271, the fuel supplied to the fuel inlet portion 28 enters the low-pressure fuel pump 271 through inside the first low-pressure fuel supply pipe 331, is pressurized, and is then sent through inside the second low-pressure fuel supply pipe 332 to the fuel filter 32. Any debris and dirt of the fuel sent to the fuel filter 32 are removed by the fuel filter 32. The fuel from which debris and the like have been removed is sent through inside the third low-pressure fuel supply pipe 333 to the high-pressure fuel pump 272.
The high-pressure fuel pump 272, which is fed with the fuel, discharges the fuel, at a high pressure, toward the right high-pressure fuel supply pipe 34R and the left high-pressure fuel supply pipe 34L. The fuel passing through the right high-pressure fuel supply pipe 34R is distributed to each of the right injectors 8R placed at the right bank RB. The fuel passing through the left high-pressure fuel supply pipe 34L is distributed to each of the left injectors 8L placed at the left bank LB. Each of the injectors 8 injects the fuel to the combustion chamber at a given timing.
Further, the high-pressure fuel pump 272 returns any excess fuel via the first fuel return pipe 351 to the fuel tank. Further, the excess fuel not having been used for combustion is flowed from each of the right head blocks 4R to the second fuel return pipe 352. Further, the excess fuel not having been used for combustion is flowed from each of the left head blocks 4L to the third fuel return pipe 353. The fuels returned to the second fuel return pipe 352 and the third fuel return pipe 353, by the merge portion 351a, are merged with the fuel of the first fuel return pipe 351, and are returned to the fuel tank.
The first discharge port 2721 discharges the fuel to the plural first injectors. The second discharge port 2722 discharges the fuel to the plural second injectors. In detail, the first discharge port 2721 discharges the fuel to the six right injectors 8R. The second discharge port 2722 discharges the fuel to the six left injectors 8L.
The fuel discharged from the first discharge port 2721 to the plural first injectors arranged in the front and back direction is sequentially supplied to the plural first injectors, from the first injector positioned at one end in the front and back direction to the first injector positioned at the other end, according to a sequence of arrangement of the plural first injectors in the front and back direction. In the present embodiment, the fuel discharged from the first discharge port 2721 to the six right injectors 8R arranged in the front and back direction is sequentially supplied, from the right injector 8R positioned at the rear end to the right injector 8R positioned at the front end, according to a sequence of arrangement of the injectors in the front and back direction.
In
Further, the fuel discharged from the second discharge port 2722 to the plural second injectors arranged in the front and back direction is sequentially supplied to the plural second injectors, from the second injector positioned at one end in the front and back direction to the second injector positioned at the other end, according to a sequence of arrangement of the plural second injectors in the front and back direction. In the present embodiment, the fuel discharged from the second discharge port 2722 to the six left injectors 8L arranged in the front and back direction is sequentially supplied, from the left injector 8L positioned at the rear end to the left injector 8L positioned at the front end, according to a sequence of arrangement of the injectors in the front and back direction.
In
Not limited to the configuration of the present embodiment, it may be so configured as to store, in a common rail, the high-pressure fuel pumped from the high-pressure fuel pump 272 and to distribute the high-pressure fuel in the common rail to each of the injectors.
As shown in
In the present embodiment, the fuel pump 27 having the first and second discharge ports 2721 and 2722 is so configured as to have the low-pressure fuel pump 271 and the high-pressure fuel pump 272, but this is merely an exemplification. The fuel pump having the first and second discharge ports may be a stand-alone high-pressure fuel pump.
In the present embodiment, the first and second discharge ports 2721 and 2722 are placed between the right and left cylinder rows 111R and 111L, in plan view from the up and down direction. In detail, the first and second discharge ports 2721 and 2722 are placed in the center portion of the right and left cylinder rows 111R and 111L, in plan view from the up and down direction. The center portion may include not only a position that is completely in the midst, but also a position that deviates somewhat from the midst.
In the present embodiment, the first and second discharge ports 2721 and 2722 are placed near one end portion of the V bank, which includes the right bank RB and left bank LB, in the front and back direction. In detail, the first and second discharge ports 2721 and 2722 are placed near the rear end of the V-bank in the front and back direction. With the above placement, the first discharge port 2721 can be placed near the first right injector 8R1 that is first supplied with the fuel in the right bank RB, and the second discharge port 2722 can be placed near the first left injector 8L1 that is first supplied with the fuel in the left bank LB. As a result, the length of the high-pressure fuel supply pipe 34 can be suppressed from becoming longer than necessary.
As shown in
In detail, the right connecting pipe 341R, for enabling fuel supply, connects the first discharge port 2721 with the first right injector 8R1. Further, the first right injector 8R1 is the right injector 8R first supplied with the fuel from the first discharge port 2721. The left connecting pipe 341L, for enabling fuel supply, connects the second discharge port 2722 with the first left injector 8L1. Further, the first left injector 8L1 is the left injector 8L first supplied with the fuel from the second discharge port 2722.
The right connecting pipe 341R and the left connecting pipe 341L are the same in length. That is, the first connecting pipe 341R which, for enabling fuel supply, connects the first discharge port 2721 with the plural first injectors 8R, and the second connecting pipe 341L which, for enabling fuel supply, connects the second discharge port 2722 with the plural second injectors 8L are the same in length.
Making the right connecting pipe 341R and the left connecting pipe 341L the same in length can reduce the difference in pressure fluctuation between the right and left cylinder rows 111R and 111L. That is, the fuel injection pressure and the fuel injection timing can be prevented from shifting between the right and left cylinder rows 111R and 111L. As a result, the difference in combustion performance between the right and left cylinder rows 111R and 111L can be suppressed. Further, the right connecting pipe 341R and the left connecting pipe 341L being the same in length may include not only the case where the two are completely the same in length, but also the case where the two are substantially the same in length. The difference in length to the extent that no difference in combustion performance occurs between the two may be included in the case where the lengths are substantially the same.
In the present embodiment, the first discharge port 2721 and the second discharge port 2722 are arranged in the front and back direction. In the configuration where the first and second discharge ports 2721 and 2722 are arranged in the front and back direction, both of the first and second discharge ports 2721 and 2722 can be placed in the center portion between the right and left cylinder rows 111R and 111L.
The first discharge port 2721 is placed more on one side in the front and back direction than the second discharge port 2722. The first injector 8R which is first supplied with the fuel from the first discharge port 2721 is placed more on the one side in the front and back direction than the second injector 8L which is first supplied with the fuel from the second discharge port 2722.
In detail, the first discharge port 2721 is placed behind the second discharge port 2722. The first right injector 8R1, which is first supplied with the fuel from the first discharge port 2721, is placed behind the first left injector 8L1, which is first supplied with the fuel from the second discharge port 2722 (see dashed line DL in
The right inter-injector pipe 342R connects the two right injectors 8R adjacent to each other in the front and back direction. In detail, the first right injector 8R1 and the second right injector 8R2 are connected by the right inter-injector pipe 342R. The second right injector 8R2 and the third right injector 8R3 are connected by the right inter-injector pipe 342R. The third right injector 8R3 and the fourth right injector 8R4 are connected by the right inter-injector pipe 342R. The fourth right injector 8R4 and the fifth right injector 8R5 are connected by the right inter-injector pipe 342R. The fifth right injector 8R5 and the sixth right injector 8R6 are connected by the right inter-injector pipe 342R.
As can be seen from the above, the engine 100 is provided with the inter-injector pipe 342R which, for enabling fuel supply, connects the plural first injectors 8R with each other. In detail, the engine 100 is provided with a plurality of inter-injector pipes 342R each of which, for enabling fuel supply, connects the two first injectors 8R adjacent to each other in the front and back direction. It is preferable that at least two of the plural inter-injector pipes 342R should be the same in shape. Further, the plural inter-injector pipes 342R referred to here are, in detail, the five right inter-injector pipes 342R.
In the present embodiment, all the five right inter-injector pipes 342R are the same in shape. Using the same shape for the plural right inter-injector pipes 342R can share component parts. As a result, manufacturing and management costs of the component parts can be reduced. The five right inter-injector pipes 342R are S-shaped in detail.
In the present embodiment, the left bank LB is the same in configuration as the right bank RB with respect to the configuration of the inter-injector pipe 342. That is, the left inter-injector pipe 342L connects the two left injectors 8L adjacent to each other in the front and back direction. In detail, the first left injector 8L1 and the second left injector 8L2 are connected by the left inter-injector pipe 342L. The second left injector 8L2 and the third left injector 8L3 are connected by the left inter-injector pipe 342L. The third left injector 8L3 and the fourth left injector 8L4 are connected by the left inter-injector pipe 342L. The fourth left injector 8L4 and the fifth left injector 8L5 are connected by the left inter-injector pipe 342L. The fifth left injector 8L5 and the sixth left injector 8L6 are connected by the left inter-injector pipe 342L.
As can be seen from the above, the engine 100 is provided with the five left inter-injector pipes 342L each of which, for enabling fuel supply, connects the two second injectors 8L adjacent to each other in the front and back direction. In the present embodiment, all the five left inter-injector pipes 342L are the same in shape. The five left inter-injector pipes 342L are S-shaped in detail. Further, the plural left inter-injector pipes 342L need not all be the same in shape. However, it is preferable that at least two of the plural left inter-injector pipes 342L are the same in shape.
In the present embodiment, the right inter-injector pipe 342R and the left inter-injector pipe 342L are the same in shape. That is, the right inter-injector pipe 342R and the left inter-injector pipe 342L are used as common component parts. The above configuration can easily equalize the total length of the five right inter-injector pipes 342R and the total length of the five left inter-injector pipes 342L. That is, the length of the right high-pressure fuel supply pipe 34R is easily the same as the length of the left high-pressure fuel supply pipe 34L.
The shape of the inter-injector pipe 342 may be other than S-shaped. It is preferable that the shape of the inter-injector pipe 342 should have a bend portion to absorb a manufacturing error.
The shape of the inter-injector pipe 342 may be other than S-shaped, such as J-shaped or U-shaped.
<3. Notes, Etc.>
The various technical features disclosed in the present specification can be modified in various ways without departing from the gist of the technical creation thereof. That is, the above embodiments should be considered exemplary in all respects and not restrictive. Further, the plural embodiments and modified examples shown in the present specification may be combined to the extent possible.
In the above embodiments, the engine 100 is the V-type engine, but this is merely an exemplification. The present invention is applicable, for example, to a horizontally opposed engine in which the piston reciprocates in the horizontal direction.
Number | Date | Country | Kind |
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2022-036987 | Mar 2022 | JP | national |