The present invention relates to an engine including an injector that injects fuel into a combustion chamber.
Conventionally, an engine that injects fuel into a combustion chamber via an injector is known. Patent Literature 1 discloses such an engine.
The engine of Patent Literature 1 has a configuration in which fuel is supplied to an injector via a fuel high-pressure pipe that links a fuel supply port of the injector and a fuel discharge port of an adjacent injector.
Patent Literature 1: Japanese Unexamined Patent Application Publication No. 2014-156799
However, in the configuration of Patent Literature 1, since the fuel high-pressure pipe of a fuel pipe connected to an injector is integrally formed and two fuel high-pressure pipes adjacent to each other are linked via an injector, after the multiple fuel high-pressure pipes are linked in advance, it is not possible to flexibly attend to assemblage needs for mounting them onto the injector. Further, in the configuration of Patent Literature 1, since assemblage work onto injectors is performed in a narrow space between two injectors adjacent to each other, it is difficult to perform the work and there is room for improvement in terms of further improving the ease of assemblage.
The present invention was made in consideration of the above circumstances, and its goal is to provide an engine with which, even in a case where a fuel pipe to be connected to an injector is firstly assembled and then mounted on the injector, an assemblage error that occurs at the timing of mounting can be absorbed and the mounting onto the injector can be easily performed.
The problem to be solved by the present invention is as described above, and the means for solving this problem and effects of the means will be explained below.
According to an aspect of the present invention, an engine having the configuration below is provided. That is, this engine has an engine body in which a combustion chamber is formed. The engine includes multiple injectors and a fuel pipe. The injectors are configured to inject fuel from a fuel tank into the combustion chamber. The fuel pipe is configured to return excess fuel from the multiple injectors into the fuel tank. The fuel pipe includes multiple first pipes and multiple second pipes. The second pipes are configured with hoses that are elastically deformable. The multiple first pipes are respectively connected to the corresponding injectors. The multiple second pipes respectively link two of the first pipes that are adjacent to each other. Across the multiple second pipes, pipe connecting units with which the first pipes and the second pipes are connected are arranged side by side along the same straight line.
Accordingly, in a case where the fuel pipe is firstly configured in advance by connecting the first pipes and the second pipes and then mounted on the injectors, an assemblage error can be absorbed by elastic deformation of the second pipes which are parts of the fuel pipe. Further, since the pipe connecting units are located side by side along the same straight line, the postures of the first pipes are unlikely to change even if a reaction force is applied to the first pipes in a case where the second pipes are elastically deformed for absorbing an assemblage error or the like. Therefore, the shape of the fuel pipe as a whole can be easily maintained, and thus assemblage to the injectors can be easily performed.
Regarding the engine, it is preferable that the first pipes are mounted on the injectors in a rotatable manner with respect to the injectors.
Accordingly, in the process of mounting the fuel pipe onto the injectors, the orientations of the respective first pipes in relation to the injectors can be changed. Therefore, the fuel pipe can be easily mounted on the injectors.
It is preferable that the above-described engine has the configuration below. That is, the first pipes comprise an injector connecting unit. The injector connecting unit is configured to be connected to the injectors. When viewed in an orientation along the axial direction of the injectors, the injector connecting unit is located so as to overlap the straight line.
Accordingly, even if a reaction force is applied to the first pipes in a case where the second pipes are elastically deformed for absorbing an assemblage error or the like, the reaction force can be received by the first pipes in a well-balanced manner.
It is preferable that the above-described engine has the configuration below. That is, when viewed in an orientation along the axial direction of the injectors, the first pipes are formed in an S-shape. The central parts of the first pipes are connected to the injectors.
Accordingly, the fuel pipe can be arranged while avoiding various surrounding members.
Regarding the engine, it is preferable that the second pipes have a curved shape in a natural state thereof.
Accordingly, the curved shaped second pipes can be easily obtained. Further, since the second pipes are curved from the beginning, a zigzag-shaped fuel pipe can be realized without excessive deformation of the second pipes.
It is preferable that the above-described engine has the configuration below. That is, the injectors comprise a signal line connecting unit to which an electrical signal line is connected. When viewed in a direction perpendicular to both of the height direction of the engine body and the direction of the crankshaft, the first pipes and the signal line connecting unit are arranged to at least partially overlap with each other.
Accordingly, the first pipes and the signal line connecting unit can be compactly arranged.
It is preferable that the above-described engine has the configuration below. That is, the engine body comprises a cylinder head and a head cover. On the cylinder head, the injectors are mounted. The head cover covers the cylinder head. The first pipes are arranged so as to at least partially pass between the signal line connecting unit and the head cover.
Accordingly, the first pipes can be arranged by use of the space between the signal line connecting unit and the head cover. Therefore, compactness of the engine can be achieved.
Next, an explanation will be given of an embodiment of the present invention with reference to the drawings.
The engine 100 illustrated in
First, the basic configuration of the engine body 1 included in the engine 100 will be explained. Note that, in the explanation below, the vertical direction of the engine 100 illustrated in
As illustrated in
The oil pan 11 is disposed at a lower part (lower-side end part) of the engine 100. The oil pan 11 is formed in the shape of a container whose upper part is open. Inside the oil pan 11, engine oil for lubricating the engine 100 is stored.
The cylinder block 12 is mounted on the upper side of the oil pan 11. A recess part for housing the crankshaft 10, etc., which is not illustrated in the drawings, is formed in the lower part of the cylinder block 12. Although omitted in
A piston is housed in each cylinder 30. The piston inside a cylinder 30 can move in the vertical direction. The piston is connected to the crankshaft 10 via a connecting rod which is not illustrated in the drawings. The crankshaft 10 rotates as the pistons reciprocate in the respective cylinders 30.
As illustrated in
The head cover 14 is disposed on the upper side of the cylinder head 13. Inside the head cover 14, there is housed a valve operating mechanism configured with a push rod, rocker arm, etc., which are not illustrated in the drawings, for operating an intake valve and exhaust valve, which are not illustrated in the drawings.
On one side of the longitudinal direction of the engine 100, the cooling fan 6 for cooling the cooling water of the engine 100 is mounted in a rotatable manner. The flywheel housing 61 which houses a flywheel, which is not illustrated in the drawings, is arranged on the other side (opposite side of the cooling fan 6) of the longitudinal direction of the engine 100.
Subsequently, focusing on the intake and exhaust flows, the configuration of the engine 100 of the present embodiment will be briefly explained with reference to
As illustrated in
The intake unit 2 takes air in from the outside. The intake unit 2 includes the intake pipe 21, the throttle valve 22, the intake manifold 23, and the turbocharger 24.
The intake pipe 21 configures an intake passage, so that the air taken in from the outside can flow to the inside.
The throttle valve 22 is arranged in the middle part of the intake passage. The throttle valve 22 changes the cross-sectional area of the intake passage by changing its opened degree according to a control command from a control device which is not illustrated in the drawings. Accordingly, the amount of air supplied to the intake manifold 23 can be adjusted.
The intake manifold 23 is connected to the downstream end part of the intake pipe 21 in the direction of the intake flow. The intake manifold 23 distributes the air supplied via the intake pipe 21 according to the number of cylinders 30 and supplies the air to the combustion chambers 31 formed in the respective cylinders 30.
The power generation unit 3 is configured with the multiple (four in the present embodiment) cylinders 30. The power generation unit 3 generates power to reciprocate the pistons by burning fuel in the combustion chambers 31 formed in the respective cylinders 30.
Specifically, in each combustion chamber 31, the air supplied from the intake manifold 23 is compressed, and then the fuel supplied from a fuel supply unit, which is not illustrated in the drawings, is injected. Accordingly, combustion occurs in the combustion chambers 31, so that the pistons can be reciprocated up and down. The power thereby obtained is transmitted to an appropriate device on the downstream side of the power via the crankshaft 10, etc.
The turbocharger 24 utilizes the flow of exhaust gas discharged from the combustion chambers 31 in order to rotate the included compressor 27, so that the air purified by an air cleaner, which is not illustrated in the drawings, is compressed and forcibly taken in.
The exhaust unit 4 discharges the exhaust gas generated in the combustion chambers 31 to the outside. The exhaust unit 4 includes the exhaust pipe 41, the exhaust manifold 42, and the ATD 43. ATD is an abbreviation for After Treatment Device.
The exhaust pipe 41 configures an exhaust gas passage, and the exhaust gas discharged from the combustion chambers 31 can flow to the inside thereof.
The exhaust manifold 42 is connected to the upstream end part of the exhaust pipe 41 in the direction of the exhaust gas flow. The exhaust manifold 42 collectively guides the exhaust gas generated in each combustion chamber 31 to the exhaust pipe 41.
The ATD 43 is a device that performs post-treatment of exhaust gas. The ATD 43 purifies exhaust gas by removing harmful components such as NOx (nitrogen oxides), CO (carbon monoxide), and HC (hydrocarbons) and particulate matter (PM) contained in the exhaust gas. The ATD 43 is arranged in the middle part of the exhaust pipe 41. The ATD 43 may be supported above the engine body 1 or may be disposed separately from the engine body 1.
The ATD 43 includes the DPF device 44 that removes carbon monoxide, nitrogen monoxide, particulate matter, and the like, which are contained in the exhaust gas, and the SCR device 45 that removes NOx contained in the exhaust gas. DPF is an abbreviation for Diesel Particulate Filter. SCR is an abbreviation for Selective Catalytic Reduction. Note that, without being limited thereto, the ATD 43 may only include the DPF device 44.
Next, a configuration for supplying and injecting fuel in the engine 100 of the present embodiment will be briefly explained.
As illustrated in
The engine 100 takes in fuel from the fuel tank 71, which is for storing fuel, via the fuel pump 73. The fuel taken in by the fuel pump 73 passes through the fuel filter 72, so that dust and dirt contained in the fuel are thereby removed. Thereafter, the fuel is supplied to the common rail 74. The common rail 74 stores fuel at high pressure and distributes the fuel to the multiple injectors 75 (four in this embodiment).
The injectors 75 inject fuel into the combustion chambers 31. As illustrated in
The injector 75 include a fuel injection valve, which is not illustrated in the drawings. An ECU (Engine Control Unit), which is not illustrated in the drawings but is a control device of the engine 100, is electrically connected to the fuel injection valve. The fuel injection valve opens and closes at the timing according to a signal from the ECU. Accordingly, the injectors 75 inject fuel into the combustion chambers 31.
As illustrated in
As illustrated in
Subsequently, the configuration and arrangement of the excess fuel return pipe 5 mounted on the injectors 75 will be explained with reference to
Firstly, the configuration for mounting the excess fuel return pipe 5 onto the injectors 75 will be briefly explained with reference to
As illustrated in
The auxiliary fixing member hooking groove 75b for hooking the later-described auxiliary fixing member 56 is formed on the outer periphery of the connecting pipe mounting unit 75a. As illustrated in
As illustrated in
As illustrated in
The outer diameter of the injector connecting pipes 54 is approximately the same as the inner diameter of the later-described linking pipes 55. The injector connecting pipes 54 are inserted into the linking pipes 55 so as to be connected to the linking pipe 55.
As illustrated in
The injector insertion unit 54b is formed in a cylindrical shape extending in the axial direction of the injector 75. The injector insertion unit 54b protrudes downwardly from the above-described approximate S-shaped part. When viewed in a direction perpendicular to the axial direction of the injector 75, the injector connecting pipe 54 is formed in an approximate T-shape.
As illustrated in
With this configuration, the injector connecting pipe 54 is mounted on the connecting pipe mounting unit 75a of the injector 75 by the auxiliary fixing member 56 in a state where the injector insertion unit 54b is inserted into the connecting pipe mounting unit 75a.
Specifically, as illustrated in
In this way, the hooking units 56a of the auxiliary fixing member 56 are hooked onto the auxiliary fixing member hooking groove 75b, so that the position of the injector connecting pipe 54 in the axial direction of the injector 75 is thereby fixed. Accordingly, the injector insertion unit 54b of the injector connecting pipe 54 can be held so as not to slip out of the injector 75.
Since the auxiliary fixing member hooking groove 75b is formed in a ring shape, the hooking units 56a of the auxiliary fixing member 56 can move in the circumferential direction along the groove. Therefore, the injector connecting pipe 54 is rotatable together with the auxiliary fixing member 56 with respect to the injector 75.
As described above, the injector connecting pipe 54 is mounted on the connecting pipe mounting unit 75a of the injector 75 via the auxiliary fixing member 56 in a rotatable manner with respect to the injector 75.
Since the injector connecting pipe 54 is mounted on the top of the injector 75, the injector connecting pipe 54 can be easily mounted on the injector 75 even after the injector 75 is mounted on the cylinder head 13. Furthermore, since the injector connecting pipe 54 is mounted on the injector 75 in a rotatable manner, the posture of the injector connecting pipe 54 can be easily adjusted even after mounted on the injector 75.
As illustrated in
Accordingly, the injector connecting pipe 54 can be arranged so as to pass in the vicinity of the injector 75. Further, compactness in the height direction of the engine 100 can be achieved.
As explained above, the four injectors 75 of the present embodiment are arranged side by side along a straight line extending in the longitudinal direction of the engine 100. Therefore, as illustrated in
The injector connecting pipe 54 has a smaller diameter than that of the later-described linking pipe 55, and, as illustrated in
As illustrated in
The linking pipe 55 is formed of a resin material or the like and has certain elasticity. The linking pipe 55 is formed to have a curved shape in its natural state. As illustrated in
As illustrated in
When mounting the linking pipe 55 onto the injector connecting pipes 54, the injector connecting pipes 54 are tightened from the outside with publicly-known fixing members in a state where the injector connecting pipes 54 are inserted into the linking pipe 55. Accordingly, the linking pipe 55 can be fixed to the injector connecting pipes 54.
In this way, the multiple injector connecting pipes 54 are linked via the linking pipes 55 so as to configure the excess fuel return pipe 5. As illustrated in
Accordingly, the excess fuel return pipe 5 can be deformed so as to stretch or compress to some extent as a whole in the direction of the straight line L. As a result, when mounting the excess fuel return pipe 5 onto the injectors 75, the positions of the respective injector connecting pipes 54 can be adjusted in the direction of the straight line L, so that a mounting error (for example, an error in the mounting positions of the injector connecting pipes 54 and the linking pipes 55) can be absorbed. Further, even if the excess fuel return pipe 5 is stretched in the direction of the straight line L, the shape thereof can be preferably maintained, so that the work for mounting can be easily performed.
Further, with the injector connecting pipes 54 having rigidity, the shape of the excess fuel return pipe 5 can be preferably maintained, so that the clearance between the excess fuel return pipe 5 and other components arranged around the excess fuel return pipe 5 can be preferably maintained.
In the present embodiment, the linking pipes 55 are configured to be elastically deformable. With this elastic deformation, a dimensional error, etc., of the injector connecting pipes 54 can be absorbed, for example.
However, as explained below, the elastic deformation of the linking pipes 55 is also used for stabilizing the path of the excess fuel return pipe 5.
Specifically, it can be explained that, in the present embodiment, before mounting the injector connecting pipes 54 onto the injectors 75, a subassembly is made by linking the four injector connecting pipes 54 to each other with the linking pipes 55. This subassembly corresponds to the excess fuel return pipe 5. Since the work of linking the injector connecting pipes 54 and the linking pipes 55 can be performed in a large work space at a location away from the engine 100, the ease of assemblage is improved.
Regarding this subassembly, the interval of the injector connecting pipes 54 is intentionally made slightly shorter than the interval of the injectors 75, which are the assemblage counterparts. In this way, when the four injector connecting pipes 54 of the subassembly are respectively mounted on the injectors 75, the linking pipes 55 are slightly stretched between the injector connecting pipes 54. As a result, the linking pipes 55 can be prevented from loosing, and thus the linking pipe 55 can be prevented from making contact with other members, etc.
In the present embodiment, the pipe connecting units 50 are arranged side by side along the same straight line L across the three linking pipes 55 in a state where the above-described subassembly is assembled to the engine 100. Specifically, it is said that, in the respective injector connecting pipes 54, the end parts 54c and 54d that are linked to the linking pipes 55 are located on the same straight line L as illustrated in
As described above, although the linking pipes 55 are stretched when the subassembly is assembled to the engine 100, the linking pipes 55 exert a reaction force that stretches the injector connecting pipes 54 against it. However, the injector connecting pipes 54 are hardly rotated by the above-described reaction force because of the layout of the pipe connecting units 50 located along the same straight line L as described above. Therefore, the positions of the linking pipes 55 when assembled can be easily stabilized, and thus the ease of assemblage can be improved.
As explained above, the engine 100 of the present embodiment has the engine body 1 in which the combustion chambers 31 are formed. This engine 100 includes the multiple injectors 75 and the excess fuel return pipe 5. The injectors 75 inject fuel from the fuel tank 71 into the combustion chambers 31. The excess fuel return pipe 5 returns the excess fuel from the multiple injectors 75 to the fuel tank 71. The excess fuel return pipe 5 includes the multiple injector connecting pipes 54 and multiple linking pipes 55. The linking pipes 55 are configured with elastically deformable hoses. Each of the multiple injector connecting pipes 54 is connected to the corresponding injector 75. Each of the multiple linking pipes 55 links two injector connecting pipes 54 that are adjacent to each other. Across the multiple linking pipes 55, the pipe connecting units 50 with which the injector connecting pipes 54 and the linking pipes 55 are connected are arranged side by side along the same straight line L.
Accordingly, since a part of the excess fuel return pipe 5 is configured with a hose that is formed to be elastically deformable, even in a case where such an assemblage method in which the excess fuel return pipe 5 is mounted onto the injectors 75 after the excess fuel return pipe 5 is assembled in advance by connecting the injector connecting pipes 54 and the linking pipes 55, an assemblage error can be easily absorbed. Further, since the pipe connecting units 50 are arranged on the same straight line L across the multiple linking pipes 55, even if the linking pipes 55 arranged between the injector connecting pipes 54 stretch the injector connecting pipes 54, the injector connecting pipes 54 are unlikely to rotate. Therefore, the shape of the excess fuel return pipe 5 can be stably maintained in the state of being assembled to the injectors 75.
Further, in the engine 100 of the present embodiment, the injector connecting pipes 54 are mounted on the injectors 75 in a rotatable manner with respect to the injectors 75.
Accordingly, in the process of mounting the excess fuel return pipe 5 onto the injectors 75, the orientations of the respective injector connecting pipes 54 in relation to the injectors can be changed. Therefore, the excess fuel return pipe 5 can be easily mounted on the injectors 75.
Further, in the engine 100 of the present embodiment, the injector connecting pipes 54 have the central parts 57. The central parts 57 are connected to the injectors 75. When viewed in an orientation along the axial direction of the injectors 75, the central parts 57 are positioned so as to overlap the above-described straight line L.
Accordingly, even if a reaction force in a case where the linking pipes 55 are elastically deformed for absorbing an assemblage error or the like is applied to the first pipes, the reaction force can be received by the first pipes in a well-balanced manner.
Further, in the engine 100 of the present embodiment, the injector connecting pipes 54 are formed in an S-shape when viewed in an orientation along the axial direction of the injectors 75.
Accordingly, the fuel pipes can be arranged while avoiding various surrounding members (for example, the signal line connecting units 77 and the head cover 14).
Further, in the engine 100 of the present embodiment, the linking pipes 55 are configured with hoses formed to have a curved shape in its natural state.
Accordingly, the curved shaped linking pipes 55 can be easily obtained. Further, since the linking pipes 55 are curved from the beginning, the zigzag-shaped excess fuel return pipe 5 can be realized without excessive deformation of the linking pipes 55.
Further, in the engine 100 of the present embodiment, the injectors 75 include the signal line connecting units 77 to which the electrical signal line 70 is connected. The injector connecting pipes 54 and the signal line connecting units 77 are arranged so as to at least partially overlap when viewed in a direction (the width direction of the engine 100) perpendicular to both of the height direction of the engine body 1 and the crankshaft direction.
Accordingly, the injector connecting pipes 54 and the signal line connecting units 77 can be compactly arranged as a whole.
Further, in the engine 100 of the present embodiment, the engine body 1 includes the cylinder head 13 and the head cover 14. The injectors 75 are mounted on the cylinder head 13. The head cover 14 covers the cylinder head 13. The injector connecting pipes 54 are arranged so as to at least partially pass between the signal line connecting units 77 and the head cover 14.
Accordingly, the injector connecting pipes 54 can be arranged by use of the space between the signal line connecting units 77 and the head cover 14. Therefore, compactness of the engine 100 can be achieved.
Although the preferred embodiment of the present invention is explained above, the above-described configuration can be modified as described below, for example.
If necessary, the shapes of the injector connecting pipes 54 and the linking pipes 55 can be appropriately changed.
The structure for mounting the injector connecting pipes 54 onto the injectors 75 is not limited to the structure explained above and can be appropriately modified. For example, it is also possible that the injector connecting pipes 54 are fixed so as not to be rotatable with respect to the injectors 75.
The engine 100 of the present embodiment may be configured as a two-valve mechanism in which one throttle valve and one exhaust valve are respectively disposed or as a four-valve mechanism in which two throttle valves and two exhaust valves are respectively disposed.
Number | Date | Country | Kind |
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2019-054479 | Mar 2019 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2020/009339 | 3/5/2020 | WO | 00 |