This application claims priority under 35 U.S.C. § 119 to JP Application No. 2022-036952 filed Mar. 10, 2022, the entire contents of which are hereby incorporated by reference.
The present invention relates to an engine.
As a conventional layout of a fuel supply system of a V-type engine provided with two cylinder rows, a configuration in which a fuel supply piping that supplies a fuel to an injector is provided in a V-bank space is known (see, for example, Patent Document 1). In the configuration disclosed in Patent Document 1, a fuel pump used to supply the fuel is provided outside the V-bank space.
For example, an engine used in a ship, in view of installation in an engine chamber, is required to be downsized such as minimizing in height. It is conceivable that, in response the above, for example, a fuel supply system including a fuel pump and an engine controller controlling the engine should be placed in a space inside the V-bank. However, in this case, there is a concern about reduced workability and a problem related to an electric wiring.
It is an object of the present invention to provide a technology appropriate for downsizing an engine provided with two cylinder rows.
An exemplary engine of the present invention is an engine provided with a first cylinder row and a second cylinder row. The engine includes: a controller that is placed in an intra-bank area positioned between the first cylinder row and the second cylinder row; and a fuel pipe that is placed below the controller in the intra-bank area and included in a passage of a fuel. In plan view from an up and down direction, a joint portion possessed by the fuel pipe is displaced from the controller.
According to the exemplary invention, it is possible, in an engine provided with two cylinder rows, to improve workability of maintenance work, for example while downsizing the engine.
The following is a detailed description of an exemplary embodiment of the present invention with reference to the drawings. In the drawings, XYZ coordinate system is shown as the 3D Cartesian coordinate system, as appropriate. In the following description, X direction is defined as a front and back direction, Y direction is defined as a right and left direction, and Z direction is defined as an up and down direction. +X side is defined as a front side, and −X side is defined as a back side. +Y side is defined as a right side, and the −Y side is defined as the left side. +Z side is defined as an upper side, and −Z side is defined as a lower side. In detail, the direction in which a center line C of a crankshaft (output shaft) shown in
<1. Overview of Engine>
As shown in
As shown in
In detail, the cylinder block 1 has a right cylinder 11R placed on the right side and a left cylinder 11L placed on the left side. The right cylinder 11R, when viewed from behind, is of a cylindrical shape which is tilted to the right relative to the up and down direction and extends in an oblique direction. The left cylinder 11L, when viewed from behind, is of a cylindrical shape which is tilted to the left relative to the up and down direction and extends in an oblique direction. The right cylinder 11R and the left cylinder 11L are placed in a V-shape. The pairwise right cylinder 11R and left cylinder 11L which are placed in the V-shape are placed with their cylinder axes slightly offset in the front and back direction. In the present embodiment, the left cylinder 11L is placed slightly forward of the right cylinder 11R.
The cylinder block 1 has a right cylinder row 111R with the plural right cylinders 11R arranged in the front and back direction, and a left cylinder row 111L with the plural left cylinders 11L arranged in the front and back direction. That is, the engine 100 has a first cylinder row 111R and a second cylinder row 111L. The right cylinder row 111R and the left cylinder row 111L form a V-shaped bank. In the present embodiment, the number of right cylinders 11R included in the right cylinder row 111R and the number of left cylinders 11L included in the left cylinder row 111L are each six, as an example. That is, the engine 100 in the present embodiment is a V-type 12-cylinder engine.
In each of the right and left cylinder rows 111R and 111L, the head block 4 is placed overlapping each cylinder 11. The head block 4 is fastened to the cylinder block 1 by using a screw. In detail, the head block 4 includes a right head block 4R that overlaps the right cylinder 11R and a left head block 4L that overlaps the left cylinder 11L. Because one right head block 4R overlaps each right cylinder 11R, there are as many right head blocks 4R as there are right cylinders 11R. Because one left head block 4L is overlaps each left cylinder 11L, there are as many left head blocks 4L as there are left cylinders 11L. In the present embodiment, the number of right head blocks 4R and the number of left head blocks 4L are each six.
Each of the head blocks 4 has an intake port 41 to supply gas to a combustion chamber including the cylinder 11, the piston 7, and the head block 4, and an exhaust port (not shown) to exhaust the gas from the combustion chamber. The exhaust port is provided on the opposite face of the face where the intake port 41 is provided. In detail, the right head block 4R has the intake port 41 on the left lateral face and the exhaust port on the right lateral face. The left head block 4L has the intake port 41 on the right lateral face and the exhaust port on the left lateral face.
Each head block 4 is covered with the head cover 5. The head cover 5 is fastened to head block 4 by using a screw. Each head cover 5 covers intake and exhaust valves (not shown) placed at the head block 4. An injector 8 is mounted on each head cover 5. The injector 8's one end portion, where an injection port for injecting a fuel is placed, faces the combustion chamber. The injector 8's another end portion projects outward from the head cover 5.
In detail, the head cover 5 includes a right head cover 5R that covers the right head block 4R and a left head cover 5L that covers the left head block 4L. The right head covers 5R, due to covering the respective right head blocks 4R, are the same in number as the right head blocks 4R. The left head covers 5L, due to covering the respective left head blocks 4L, are the same in number as the left head blocks 4L. In the present embodiment, the number of right head cover 5R and left head cover 5L are each six. Also, the number of right injectors 8R placed at the right head cover 5R and the number of left injectors 8L placed at the left head cover 5L are each six.
On the right side of cylinder block 1, the right cylinder 11R, the right head block 4R and the right head cover 5R, which are included in a right bank RB, extend diagonally upward to the right. On the left side of cylinder block 1, the left cylinder 11L, the left head block 4L, and the left head cover 5L, which are included in a left bank LB, extend diagonally upward to the left. In plan view from the front and back direction, a combination of the right bank RB and the left bank LB is V-shaped, and the engine 100 has a V-bank.
An intra-bank area 200 is formed between the right bank RB and the left bank LB in the right and left direction.
Returning to
To each of the cylinders 11, the intake manifold 21 distributes intake air which is air or mixture air taken in from the outside. The intake manifold 21 is placed at an upper portion of the engine 100, and extends in the front and back direction. In detail, the intake manifold 21 includes a right intake manifold 21R for the right cylinder 11R, and a left intake manifold 21L for the left cylinder 11L.
The right intake manifold 21R is placed above the respective intake ports 41 (see
In detail, an intake valve (not shown) is interposed between each intake port 41 and each cylinder 11; when the intake valve is open, the inside of intake manifold 21 and cylinder 11 are communicated.
The exhaust manifold 22 collects the exhaust air from the respective cylinders 11. The exhaust manifold 22 is placed at the lateral face portion of the engine 100, and extends in the front and back direction. In detail, the exhaust manifold 22 includes a right exhaust manifold 22R for the right cylinder 11R, and a left exhaust manifold 22L for the left cylinder 11L.
The right exhaust manifold 22R is placed on the right side of the plural right head blocks 4R (see
In detail, an exhaust valve (not shown) is interposed between each exhaust port and each cylinder 11; when the exhaust valve is open, the inside of the exhaust manifold 22 and the cylinder 11 are communicated.
The exhaust gas collected at the right exhaust manifold 22R is exhausted to the outside via the right turbocharger 23R and the right exhaust outlet pipe 24R which are each placed at the right back of the engine 100. The exhaust gas collected at the left exhaust manifold 22L is exhausted to the outside via the left turbocharger 23L and the left exhaust outlet pipe 24L which are each placed at the left back of the engine 100.
The right turbocharger 23R and the left turbocharger 23L each have a compressor unit 231 and a turbine unit 232. The compressor unit 231 pressurizes and compresses intake air such as air supplied from outside the engine 100. The pressurized and compressed intake air is supplied via an intercooler 25 to the intake manifold 21. The turbine unit 232 is rotated by the exhaust gas supplied from the exhaust manifold 22. The rotary power of the turbine unit 232 is transmitted to the compressor unit 231. That is, the right turbocharger 23R and left turbocharger 23L in the present embodiment are so-called turbochargers that are driven by an exhaust gas turbine.
The intercooler 25, which is connected with the intake manifold 21, is supplied with cooling water by a cooling water pump (not shown), thereby to cool the intake air. The intake air supplied from the compressor unit 231 is pressurized and compressed, thereby to generate a compression heat and to be increased in temperature. The intercooler 25 performs heat exchange between the cooling water, which is supplied by the cooling water pump, and the pressurized compressed intake air, thereby to cool the intake air. That is, providing the intercooler 25 allows the temperature of the intake air, which is supplied to the intake manifold 21, to be adjusted to a desired temperature.
As shown in
That is, the engine 100 includes the controller 26 placed in the intra-bank area 200 positioned between the first and second cylinder rows 111R and 111L. Also, the engine 100 includes the fuel pump 27 placed in the intra-bank area 200. The intra-bank area 200 may be, in a strict sense, a space area between the first and second cylinder rows 111R and 111L. However, in the present embodiment, the intra-bank area 200 widely includes the space area in the right and left direction between the right bank RB which includes the first cylinder row 111R, and the left bank LB which includes the second cylinder row 111L.
<2. Fuel System>
A fuel system that is provided in the engine 100 and that includes the fuel pump 27 is to be described in detail.
As shown in
The low-pressure fuel pipe 33 includes a first low-pressure fuel pipe 331, a second low-pressure fuel pipe 332, and a third low-pressure fuel pipe 333. The first low-pressure fuel pipe 331 connects the fuel inlet portion 28 with the low-pressure fuel pump 271 via the auxiliary pump 31. The second low-pressure fuel pipe 332 connects the low-pressure fuel pump 271 with the fuel filter 32. The third low-pressure fuel pipe 333 connects the fuel filter 32 with the high-pressure fuel pump 272.
In the present embodiment, the fuel filter 32 is configured to include two fuel filters placed in parallel, but this is an exemplification. The number of fuel filters may be properly modified, and may be one, three or more. Further, the configuration may be such that plural fuel filters are connected in series.
The high-pressure fuel pipe 34 includes a first high-pressure fuel pipe 341 and a second high-pressure fuel pipe 342. The first high-pressure fuel pipe 341 is a fuel pipe for the right bank RB, and connects the high-pressure fuel pump 272 with the plural (six in the present embodiment) right injectors 8R. The second high-pressure fuel pipe 342 is a fuel pipe for the left bank LB, and connects the high-pressure fuel pump 272 with the plural (six in the present embodiment) left injectors 8L.
The fuel return pipe 35 includes a first fuel return pipe 351, a second fuel return pipe 352, and a third fuel return pipe 353. The first fuel return pipe 351 connects the high-pressure fuel pump 272 with the fuel outlet portion 29. The second fuel return pipe 352 is a fuel pipe for the right bank RB, and is connected with each of the right head blocks 4R included in the right bank RB. Further, the second fuel return pipe 352 is connected to a merge portion 351a provided in the middle of the first fuel return pipe 351. At the merge portion 351a, the fuel flowing through the second fuel return pipe 352 merges with the fuel flowing through the first fuel return pipe 351. The third fuel return pipe 353 is a fuel pipe for the left bank LB, and is connected with each of the left head blocks 4L included in the left bank LB. Further, the third fuel return pipe 353 is connected to the merge portion 351a provided in the middle of the first fuel return pipe 351. At the merge portion 351a, the fuel flowing through the third fuel return pipe 353 merges with the fuel flowing through the first fuel return pipe 351.
According to the operation of the low-pressure fuel pump 271, the fuel supplied to the fuel inlet portion 28 of the engine 100 by a feed pump (not shown) enters the low-pressure fuel pump 271 through inside the first low-pressure fuel pipe 331, is pressurized, and is then sent through inside the second low-pressure fuel pipe 332 to the fuel filter 32. Any debris and dirt of the fuel sent to the fuel filter 32 are removed by the fuel filter 32. The fuel from which debris and the like have been removed is sent through inside the third low-pressure fuel pipe 333 to the high-pressure fuel pump 272.
The high-pressure fuel pump 272, which is fed with the fuel, discharges the fuel, at a high pressure, toward the first high-pressure fuel pipe 341 and the second high-pressure fuel pipe 342. The fuel passing through the first high-pressure fuel pipe 341 is distributed to each of the right injectors 8R placed at the right bank RB. The fuel passing through the second high-pressure fuel pipe 342 is distributed to each of the left injectors 8L placed at the left bank LB. Each of the injectors 8 injects the fuel to the combustion chamber at a given timing. It is preferable that the first high-pressure fuel pipe 341 and the second high-pressure fuel pipe 342 should be the same in length. This prevents the right injector 8R and the left injector 8L from having a gap in injection timing.
Further, the high-pressure fuel pump 272 returns any excess fuel via the first fuel return pipe 351 to the fuel tank. Also, to the second fuel return pipe 352, each of the right head blocks 4R returns the excess fuel not having been used for combustion. Further, to the third fuel return pipe 353, each of the left head blocks 4L returns the excess the fuel not having been used for combustion. The fuels returned to the second fuel return pipe 352 and the third fuel return pipe 353 are merged with the fuel of the first fuel return pipe 351 by the merge portion 351a, and are returned to the fuel tank.
<3. Electric System>
An electric system that is provided in the engine 100 and that includes the controller 26 is to be described in detail.
In the present embodiment, the electric wires 61 include a power line, a control line, a signal line, and a communication line. At least part of the electric wires 61 is placed in the engine 100 as a bundle of plural electric wires, that is, a so-called wiring harness. In the present specification, the electric wire 61 is used in a broad sense, and includes an electric wire in a state of being made into the wire harness.
The electric wire 61 includes a right injector electric wire 611 which includes the control wire for the right injector 8R placed at the right bank RB. Further, the electric wire 61 includes a left injector electric wire 612 which includes the control wire for the left injector 8L placed at the left bank LB. Further, the electric wire 61 includes a communication unit electric wire 613 which includes a communication line for the communication unit 64. Further, the electric wire 61 includes a sensor electric wire 614 which includes a signal wire for the sensor 65.
Further, the electric wires 61 included in the electric system ES include power lines, for example, an electric wire that supplies power from a battery (not shown) to a starter 66 for starting the engine, and an electric wire that supplies power from an alternator 67 to various portions.
The controller 26 includes, in detail, a first controller 261 and a second controller 262. The first controller 261 and the second controller 262 are arranged in the front and back direction (crankshaft direction). In detail, the first controller 261 is placed forward of the second controller 262. One of the first controller 261 and the second controller 262 is a main controller and another thereof is a sub-controller. In the present embodiment, the first controller 261 is the main controller, and the second controller 262 is the sub-controller.
The first controller 261 configured as the main controller executes a calculation necessary to control the engine 100. The calculations required to control the engine 100 include, for example, a calculation related to the control of fuel injection and a calculation related to stopping the engine 100. The second controller 262 configured as a sub-controller is connected with the first controller 261 by a communication line (electric wire 61), and is so provided as to be capable of communicating with the first controller 261. The second controller 262 executes a control operation according to an instruction from the first controller 261.
In the present embodiment, the first controller 261 controls the right injector 8R placed at the right bank RB. That is, the first controller 261 and each of the right injectors 8R are electrically connected by the right injector electric wire 611. Further, the second controller 262 controls the left injector 8L placed at the left bank LB. That is, the second controller 262 and each of the left injectors 8L are electrically connected by the left injector electric wire 612.
As shown in
In detail, the guide member 68 is an L-shaped member extending in the front and back direction. The guide member 68 has a first plate-shaped portion 681 parallel to the up and down direction (see also
In the present embodiment, the guide member 68 includes a right guide member 68R and a left guide member 68L. With the first plate-shaped portion 681 mounted to the left side face of the right intake manifold 21R, the right guide member 68R is placed along the right intake manifold 21R (see
In the present embodiment, part of the electric wires 61 included in the electric system ES is placed at the guide member 68. For example, the electric wire 61 placed along the right guide member 68R includes part of the right injector electric wire 611 extending from the first controller 261. Further, for example, the electric wire 61 placed along the left guide member 68L includes part of the left injector electric wire 612 extending from the second controller 262.
The electric wire 61 placed along the surface of the guide member 68 includes an electric wire connected to the controller 26. In the present embodiment, the guide member 68 is provided at a vertical height higher than the controller 26. That is, the controller 26 and guide member 68 are displaced in the up and down direction. The guide member 68 may be placed at the vertical height lower than the controller 26.
In detail, the first controller 261 is so placed as to be inclined more upward toward the right. Then, the electric wire 61 extends from the upper portion (upper right end) of the first controller 261 toward the right guide member 68R placed on the right side of the first controller 261. Creating the above configuration can shorten the length of the electric wire 61 extending from the first controller 261 to the right guide member 68R. Also, creating the above configuration can gentle the bending of the electric wire 61.
Further, the second controller 262 is so placed as to be inclined more upward toward the left. Then, the electric wire 61 extends from the upper portion (upper left end) of the second controller 262 toward the left guide member 68L placed on the left side of the second controller 262. Creating the above configuration can shorten the length of the electric wire 61 extending from the second controller 262 to the left guide member 68L. Also, creating the above configuration can gentle the bending of the electric wire 61.
As shown in
In the present embodiment, a bulkhead 91 is placed between the controller 26 and the fuel pipe FP. In detail, the bulkhead 91 is placed between the controller 26 and the fuel pipe FP in the up and down direction.
In detail, the bulkhead 91 is a controller mounting base to which the controller 26 is mounted.
In the intra-bank area 200, two support blocks 92 are placed on the upper face of the cylinder block 1 in a manner to be spaced apart in the right and left direction. The controller mounting base 91 is supported by the two support blocks 92. In detail, the controller mounting base 91 is supported by the support blocks 92 via a vibration-proof member 93 such as a vibration-proof rubber. The fuel pipe FP passes through a space surrounded by the upper face of the cylinder block 1, the lower face of the controller mounting base 91, and the mutually opposing side faces of the two support blocks 92.
As shown in
The first wall portion 912 and the second wall portion 913 are identical in shape, and are placed in a manner to be spaced apart in the front and back direction. The first wall portion 912 and the second wall portion 913 are triangular in plan view from the front and back direction, and have inclined portions 912a and 913a. The controller 26 is placed along these inclined portions 912a and 913a, resulting in a state of being inclined. The first wall portion 912 and the second wall portion 913 have bend portions 912b and 913b in the middle portion in the right and left direction. Due to the bend portions 912b and 913b being provided, the first wall portion 912 and the second wall portion 913 are V-shaped in plan view from above. Creating the configuration of providing the bend portions 912b and 913b can improve the rigidity of the controller mounting base 91.
The third wall portion 914 connects together one end portions that are among the first wall portion 912 and second wall portion 913's both end portions in the right and left direction and that are on the higher sides. In the example shown in
The right and left end portions of the first wall portion 912 and second wall portion 913 are provided with boss portions 916 for screw-fastening, and the controller 26 is mounted to the controller mounting base 91 using the boss portions 916. The controller 26 is preferably mounted to the controller mounting base 91 by using a vibration-proof member (not shown) such as vibration-proof rubber.
<4. Composition of Intra-Bank Area>
As shown in
In the present embodiment, the engine 100 can be downsized due to the controller 26 and the fuel pipe FP being placed in the intra-bank area 200. And, in plan view from the up and down direction, the joint portion 94 is displaced from the controller 26 thereby to prevent overlapping with the controller 26; thus, when the fuel pipe FP is to be disassembled for maintenance, etc., the disassembling work can be performed without removing the controller 26. Further, the fuel pipe FP is placed below the controller 26, thus making it possible to remove the controller 26 without being obstructed by the fuel pipe FP. That is, while downsizing the engine 100, the present invention can improve maintainability.
The present embodiment is provided with a plurality of fuel pipes FPs extending in the same direction. For these plural fuel pipes FP, the joint portions 94 of the fuel pipes FP adjacent to each other are displaced in the direction in which the fuel pipes FP extend. In the present embodiment, the joint portions 94 of the adjacent fuel pipes FP are displaced in the crankshaft direction.
In the present embodiment, the direction in which the fuel pipe FP, which is placed below the controller 26, extends is in the front and back direction. In other words, the direction in which the fuel pipe FP extends is in the crankshaft direction. In the present embodiment, the joint portions 94 of the adjacent fuel pipes FP are displaced from each other in the crankshaft direction.
In detail, the joint portion 94 of the first low-pressure fuel pipe 331 is placed forward of the joint portion 94 of the second low-pressure fuel pipe 332 which is placed right next in plan view from the up and down direction. The joint portion 94 of the second low-pressure fuel pipe 332 is placed forward of the joint portion 94 of the third low-pressure fuel pipe 333 which is placed right next in plan view from the up and down direction. The joint portion 94 of the third low-pressure fuel pipe 333 is placed behind the joint portion 94 of the first fuel return pipe 351 which is placed right next in plan view from the up and down direction. In the present embodiment, the joint portion 94 of the second low-pressure fuel pipe 332 and the joint portion 94 of the first fuel return pipe 351 are in the same position in the front and back direction, but are not adjacent to each other. Due to this; although the joint portion 94 of the second low-pressure fuel pipe 332 and the joint portion 94 of the first fuel return pipe 351 are in the same position in the front and back direction, such a problem that the joint portions 94 being close to each other makes it difficult to insert a tool is not caused.
In the present embodiment, the plurality of fuel pipes FPs are arranged in the right and left direction in plan view from the up and down direction. However, the direction in which the fuel pipe FP placed below the controller 26 extends is not limited to the front and back direction. In plan view from the up and down direction, the direction in which the fuel pipes extend may be a first direction inclined relative to the front and back direction, and the plurality of fuel pipes may be so configured as to be arranged in a second direction orthogonal to the first direction. In this case, it is preferable that the joint portions of the adjacent fuel pipes should be displaced from each other in the first direction.
As shown in
The fuel pump 27 is connected with the fuel pipe FP via the joint portion 94. That is, the engine 100 is provided with the fuel pump 27 that is connected via the joint portion 94 to the fuel pipe FP.
In detail, the pipe extending from the body of the fuel pump 27 is connected with the fuel pipe FP by the joint portion 94. Placing the joint portion 94 as close to the body of the fuel pump 27 as possible can reduce the size of taking out the fuel pump 27. This can improve the workability.
<5. Notes, Etc.>
The various technical features disclosed in the present specification can be modified in various ways without departing from the gist of the technical creation thereof. That is, the above embodiments should be considered exemplary in all respects and not restrictive. Further, the plural embodiments and modified examples shown in the present specification may be combined to the extent possible.
Number | Date | Country | Kind |
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2022-036952 | Mar 2022 | JP | national |
Number | Name | Date | Kind |
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4412513 | Obermayer et al. | Nov 1983 | A |
Number | Date | Country |
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209444443 | Sep 2019 | CN |
0644326 | Mar 1995 | EP |
2402589 | Aug 2015 | EP |
H1144222 | Feb 1999 | JP |
H11062770 | Mar 1999 | JP |
H11229940 | Aug 1999 | JP |
H11229991 | Aug 1999 | JP |
2010-229942 | Oct 2010 | JP |
WO-2013014745 | Jan 2013 | WO |
Entry |
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JP H1144222A (Masafumi et al.) (Feb. 16, 1999) (Machine Translation) (Year: 1999). |
European Search Report dated Jul. 10, 2023 issued in EP Application No. 23159652.9. |
Number | Date | Country | |
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20230287853 A1 | Sep 2023 | US |