Engine

Information

  • Patent Grant
  • 6820586
  • Patent Number
    6,820,586
  • Date Filed
    Wednesday, March 19, 2003
    21 years ago
  • Date Issued
    Tuesday, November 23, 2004
    20 years ago
Abstract
The present invention relates to an engine in which the stroke of a piston at an expansion stroke is larger than that at a compression stroke. In order to ensure that a top dead center at each of intake and exhaust strokes and a top dead center at the compression stroke are at the same level, the following dimensions are determined according to an equation representing a level of a piston pin, so that the top dead center at each of the intake and exhaust strokes and the top dead center at the compression stroke are congruous with each other: a length of a second arm; a length of a first arm; a length of a control rod; a length of a connecting rod; a length from an axis of a crankshaft to axes of rotary shafts in a direction of a y-axis; a length from the axis of the crankshaft to the axes of the rotary shafts in a direction of an x-axis; an amount of offsetting of a cylinder axis from the axis of the crankshaft in the direction of the y-axis; an angle formed by the first and second arms; a length between the axis of the crankshaft and the crankpin; a length of a straight line connecting the axes of the rotary shafts; and an axis of a movable eccentric shaft and an angle when a crank angle is “0”.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




The present invention relates to an engine comprising a connecting rod connected at one end to a piston through a piston pin, a first arm turnably connected at one end to the other end of the connecting rod and at the other end to a crankshaft through a crankpin, a second arm integrally connected at one end to the other end of the first arm, a control rod turnably connected at one end to the other end of the second arm, and a movable eccentric shaft mounted between eccentric positions of rotary shafts to which a power reduced at a reduction ratio of 1/2 is transmitted from the crankshaft, the movable eccentric shaft being connected to the other end of the control rod, the stroke of the piston at an expansion stroke being larger than that at a compression stroke.




2. Description of the Related Art




Such engines are conventionally known, for example, from U.S. Pat. No. 4,517,931 and Japanese Patent Application Laid-open No. 9-228853. In each of these engines, the stroke of the piston at an expansion stroke is larger than that at a compression stroke, whereby a larger expansion work is carried out in the same amount of air-fuel mixture drawn, so that the cycle thermal efficiency is enhanced.




In the conventionally known engine, it is common that the position of a top dead center at each of the intake and exhaust strokes and the position of the top dead center at the compression stroke are different from each other. However, if the position of the top dead center at each of the intake and exhaust strokes is higher in level than the position of the top dead center at the compression stroke, there is a possibility that the interference of each of intake and exhaust valves and a top of the piston with each other occurs. If the position of the top dead center at each of the intake and exhaust strokes is lower in level than the position of the top dead center at the compression stroke to avoid the interference, the top dead center at the compression stroke is further lower and hence, an enhancement in a compression ratio in the engine is not desired and it is difficult to operate the engine at a higher thermal efficiency. On the other hand, if the top dead center at the compression stoke is higher in level than the top dead center at each of the intake and exhaust strokes, there is a possibility that the scavenge provided by the piston is insufficient due to the lower level of the piston at the top dead center at each of the intake and exhaust strokes, and thus, a large amount of burned gas remains within a cylinder, thereby bringing about a reduction in output in a full-load state and the instability of burning in a lower-load state.




SUMMARY OF THE INVENTION




Accordingly, it is an object of the present invention to provide an engine, wherein the stroke of the piston at the expansion stroke is larger than that at the compression stroke and in addition, the top dead center at each of the intake and exhaust stroke and the top dead center at the compression stroke are at the same level, whereby the above-described problems are solved.




To achieve the above object, according to a first feature of the present invention, there is provided an engine comprising a connecting rod connected at one end to a piston through a piston pin, a first arm turnably connected at one end to the other end of said connecting rod and at the other end to a crankshaft through a crankpin, a second arm integrally connected at one end to the other end of said first arm, a control rod turnably connected at one end to the other end of said second arm, and a movable eccentric shaft mounted between eccentric positions of rotary shafts to which a power reduced at a reduction ratio 1/2 is transmitted from said crankshaft, said movable eccentric shaft being connected to the other end of said control rod, the stroke of said piston at an expansion stroke being larger than that at a compression stroke, wherein when various dimensions are represented as described below in an x-y plane constituted by an x-axis extending through an axis of said crankshaft along a cylinder axis and a y-axis extending through the axis of said crankshaft in a direction perpendicular to the x-axis: a length of said connecting rod is represented by L


4


; a length of said first arm is represented by L


2


; a length of said second arm is represented by L


1


; a length of said control rod is represented by L


3


; a length from the axis of said crankshaft to axes of said rotary shafts in a direction of the y-axis is represented by L


5


; a length from the axis of said crankshaft to the axes of said rotary shafts in a direction of the x-axis is represented by L


6


; an angle formed by said connecting rod with respective to the cylinder axis is represented by φ


4


; an angle formed by said first and second arm is represented by a; an angle formed by said second arm with the y-axis within the x-y plane is represented by φ


1


; an angle formed by said control rod with the y-axis is represented by φ


3


; an angle formed by a straight line connecting the axis of said crankshaft and said crankpin with the x-axis is represented by θ; an angle formed by a straight line connecting the axes of said rotary shafts and the axis of said movable eccentric shaft with the x-axis is represented by θp; a value of the angle θp is represented by γ when the angle θ is “0”; a length between the axis of said crankshaft and said crankpin is represented by R; a length of the straight line connecting the axes of said rotary shafts and the axis of said movable eccentric shaft is represented by Rp; a rotational angular speed of said crankshaft is represented by ω; and a ratio of the rotational speed of said movable eccentric shaft to the rotational speed of said crankshaft is represented by η and the rotational direction thereof is represented by η=+0.5 or η=−0.5, the following equation is established:








L




4


·sin φ


4


·


d


φ


4


/


dt+L




2


·cos (α+φ


1





d


φ


1


/


dt−R


·ω·sin θ=0






Wherein




φ


4


=arcsin {L


2


·cos (α+φ


1


)+R·sin θ−δ}/L


4









4


/dt=ω·[−L


2


·sin (α+φ


1


)·{R·cos (θ−φ


3


)−η·Rp·cos (θp−φ


3


)}/{L


1


·sin (φ


1





3


)}+R·cos θ)]/(L


4


·cos φ


4


)




φ


1


=arcsin [(L


3




2


−L


1




2


−C


2


−D


2


)/{2·L


1


·(C


2


+D


2


)}]−arctan(C/D)




φ


3


=arcsin {(R·cos θ−L


6


−Rp·cos θp+L


1


·sin φ


1


)/L


3


}




C=L


5


+Rp·sin θp−R·sin θ




D=L


6


+Rp·cos θp−R·cos θ




θp=η·θ+γ







1


/dt=ω·{R·cos (θ−φ


3


)−ηRp·cos (θp−φ


3


)}/{L


1


·sin (φ


1





3


)}




and crank angles θ at a top dead center at each of the intake and exhaust strokes and at the top dead center at the compression stroke are determined from said equation, and the length L


1


of said second arm; the length L


2


of said first arm; the length L


3


of said control rod; the length L


4


of said connecting rod; the length L


5


from the axis of said crankshaft to the axes of said rotary shafts in the direction of the y-axis; the length L


6


from the axis of said crankshaft to the axes of said rotary shafts in the direction of the x-axis; the amount δ of offsetting of the cylinder axis from the axis of said crankshaft in the direction of the y-axis; the angle α formed by said first and second arms; the length R between the axis of said crankshaft and said crankpin; the length Rp of the straight line connecting the axes of said rotary shafts and the axis of said movable eccentric shaft and the angle θp when the angle θ is “0”, are determined so that the top dead center at each of the intake and exhaust strokes and the top dead center at the compression stroke are congruous with each other, according to the following equation:








X=L




4


·cos φ


4


+


L




2


·sin (α+φ


1


)+


R


·cos θ






which represents a level X of the piston pin at both said crank angles θ.




The operation according to the configuration of the first feature will be described below with reference to

FIG. 5

diagrammatically showing the arrangements of the piston pin, the connecting rod, the crankshaft, the crankpin, the first arm, the second arm, the control rod and the movable eccentric shaft. When the coordinates (Xpiv and Ypiv) of the movable eccentric shaft are determined, a moving speed (dX/dt) of the piston pin is determined by differentiating the position of the piston pin in the direction of the x-axis determined by {X=L


4


·cos φ


4


+L


2


·sin (α+φ


1


)+R·cos θ}, and an equation provided when dX/d=0 has four solutions in a range of −2π<θ<2π. The four solutions are associated with the motion of a 4-cycle engine, whereby crank angles providing a top dead center at a compression stroke, a top dead center at each of intake and exhaust strokes, a bottom dead center after an expansion stroke and a bottom dead center after the intake stroke are determined and used to determine various positions of the piston pin in the directions of the x-axis and the y-axis. When the position of the piston pin at the top dead center in the direction of the x-axis at compression stroke is represented by Xctdc; the position of the piston pin in the direction of the x-axis at the top dead center at each of the intake and exhaust strokes is represented by Xotdc; the position of the piston pin ion the direction of the x-axis at the bottom dead center after an expansion stroke is represented by Xebdc; and the position of the piston pin in the direction of the x-axis at the bottom dead center after the intake stroke is represented by Xibdc, a stroke Scomp at the compression stroke and a stroke Sexp at the compression stroke are represented by (Scomp=Xctdc−Xibdc) and (Sexp=Xotdc−Xebdc), respectively, and the length L


1


of the second arm, the length L


2


of the first arm, the length L


3


of the control rod, the length L


4


of the connecting rod, the length L


5


from the axis of the crankshaft to the axes of the rotary shafts in the direction of the y-axis; the length L


6


from the axis of the crankshaft to the axes of the rotary shafts in the direction of the x-axis; the amount δ of offsetting of the cylinder axis from the axis of the crankshaft in the direction of the y-axis; the angle α formed by the first and second arms; the length R between the axis of the crankshaft and the crankpin; the length Rp of the straight line connecting the axes of the rotary shafts and the axis of the movable eccentric shaft and the angle θp when the angle θ is “0”, are determined so that Scomp<Sexp is satisfied and Xctdc=Xotdc is satisfied. Thus, the stroke of the piston at the expansion stroke can be set larger than that at the compression stroke and in addition, the top dead center at each of the intake and exhaust strokes and the top dead center at the compression stroke can be set at the same level. As a result, it is possible to prevent the occurrence of the interference of each of an intake valve and an exhaust valve and a top of the piston with each other; to provide an enhancement in compression ratio in the engine to enable the operation at a higher thermal efficiency, and to achieve the sufficient scavenge by the piston and to prevent a reduction in output in a full-load state and the instability of burning in a lower-load state.




According to a second feature of the present invention, in addition to the first feature, a locus of movement of the piston pin is determined to be fallen into a range between the x-axis and one of tangent lines parallel to the x-axis and tangent to a locus described at the expansion stroke by a point of connection between the connecting rod and the first arm, which is closest to the x-axis. With such feature, it is possible to reduce the friction of the piston and suppress a piston slap sound. More specifically, when the piston is at the expansion stroke, a large load is applied to the piston, but if the change in attitude of the piston is increased due to the large load at that time, the friction is increased and the piston slap sound is magnified. However, the above-described determination of the locus of movement of the piston pin ensures that the connecting rod is always inclined to one side at the expansion stroke, notwithstanding that the piston receives the large load at the expansion stroke, whereby the change in attitude of the piston can be suppressed to reduce the friction of the piston and to suppress the generation of the piston slap sound.




According to a third feature of the present invention, in addition to the second feature, the range of the crank angle at the expansion stroke is set larger than that at the intake stroke, and the range of the crank angle at the exhaust stroke is set larger than that at the compression stroke. With such configuration, it is possible to avoid the degradation of inertia vibration due to an increase in acceleration of the piston. More specifically, during lowering of the piston, the stroke at the expansion stroke is larger than that at the intake stroke, and during lifting of the piston, the stroke at the exhaust stroke is larger than that at the compression stroke. In the setting in which the top and bottom dead centers are alternated with each other at the crank angle of 180 degrees, the speed of the piston at each of the expansion and exhaust strokes at which the stroke is larger is higher than that at each of the intake and compression strokes at which the stroke is smaller, and the acceleration of the piston is increased due to such a large difference between the speeds, thereby bringing about the degradation of inertia vibration. However, by setting the range of the crank angle at each of the expansion and exhaust strokes at which the stroke is larger at a value larger than the range of the crank angle at each of the intake and compression strokes at which the stroke is smaller, as described above, the speed of the piston at each of the stokes can be further uniform to suppress the variation in acceleration of the piston at the bottom dead center after the intake and expansion strokes and the variation in acceleration of the piston at the top dead center after the intake and expansion strokes to avoid the degradation of inertia vibration.




According to a fourth feature of the present invention, in addition to the third feature, the ranges of the crank angles at the expansion and exhaust strokes are set at values exceeding 180 degrees, respectively. With such configuration, the speed of the piston at each of the intake, compression, expansion and exhaust strokes can be further uniform to more effectively suppress the variation in acceleration of the piston at the bottom dead center after the intake and expansion strokes and the variation in acceleration of the piston at the top dead center after the intake and expansion strokes, thereby more effectively avoiding the degradation of inertia vibration.




According to a fifth feature of the present invention, in addition to any of the first to fourth features, the movable eccentric shaft is mounted on the rotary shafts having the axes disposed at locations spaced within the x-y plane apart from the axis of the crankshaft by the lengths L


5


and L


6


in the directions of the y-axis and the x-axis, respectively, so that it is displaced from the axes of the rotary shafts by a distance corresponding to a radius Rp, and wherein when the length R between the axis of the crankshaft and the crankpin is set at 1.0, the length L


1


of the second arm is set in a range of 1.7 to 4.5; the length L


2


of the first arm is set in a range of 0.6 to 5.2; the length L


3


of the control rod is set in a range of 4.3 to 6.9; the length L


5


between the axis of the crankshaft and the rotary shafts in the direction of the y-axis is set in a ranger of 2.3 to 4.0; the length L


6


between the axis of the crankshaft and the rotary shafts in the direction of the x-axis is set in a range of 0.00 to 3.35; and the radius Rp is set in a range of 0.25 to 1.80, as well as the angle a formed by the first and second arms is set in a range of 105 to 180 degrees. With such configuration, it is possible to provide the configuration of the fourth feature, thereby more effectively avoiding the degradation of inertia vibration.




The above and other objects, features and advantages of the invention will become apparent from the following description of the preferred embodiments taken in conjunction with the accompanying drawings.











BRIEF DESCRIPTION OF THE DRAWINGS





FIGS. 1

to


7


show a first embodiment of the present invention.





FIG. 1

is a partially cutaway front view of an engine;





FIG. 2

is a vertical sectional view of the engine, which corresponds to a sectional view taken along a line


2





2


in

FIG. 3

;





FIG. 3

is a sectional view taken along a line


3





3


in

FIG. 2

;





FIG. 4

is a sectional view taken along a line


4





4


in

FIG. 3

;





FIG. 5

is an illustration diagrammatically showing the disposition of a link mechanism;





FIG. 6

is a diagram showing operative states of the link mechanism sequentially;





FIG. 7

is a diagram showing a variation in position of a piston pin corresponding to a crank angle;





FIG. 8

is a sectional view of essential portions of an engine according to a second embodiment;





FIG. 9

is an illustration showing the state of a link mechanism at expansion stroke in a third embodiment;





FIG. 10

is an illustration showing the state of the link mechanism at the expansion stroke when a range of crank angle at each of the intake and compression strokes is set larger than that each of the expansion and exhaust strokes;





FIG. 11

is a graph showing the position of a piston provided at each of the strokes by the link mechanism shown in

FIG. 10

;





FIG. 12

is a graph showing a variation in acceleration of the piston provided at each of the strokes by the link mechanism shown in

FIG. 10

;





FIG. 13

is an illustration showing a state of a link mechanism at expansion stroke in a fourth embodiment;





FIG. 14

is a graph showing the position of a piston provided at each of the strokes by the link mechanism shown in

FIG. 13

;





FIG. 15

is a graph showing a variation in acceleration of the piston provided at each of the strokes by the link mechanism shown in

FIG. 13

;





FIG. 16

is an illustration showing a state of a link mechanism at expansion stroke in a fifth embodiment;





FIG. 17

is a graph showing the position of a piston provided at each of the strokes by the link mechanism shown in

FIG. 16

;





FIG. 18

is a graph showing a variation in acceleration of the piston provided at each of the strokes by the link mechanism shown in

FIG. 16

;





FIG. 19

is an illustration showing a state of a link mechanism at expansion and exhaust strokes in a sixth embodiment;





FIG. 20

is a graph showing the position of a piston provided at each of the strokes by the link mechanism shown in

FIG. 19

;





FIG. 21

is a graph showing a variation in acceleration of the piston provided at each of the strokes by the link mechanism shown in

FIG. 19

; and





FIG. 22

is an illustration diagrammatically showing the disposition of a link mechanism for explaining dimensions of various portions.











DESCRIPTION OF THE PREFERRED EMBODIMENTS




A first embodiment of the present invention will now be described with

FIGS. 1

to


7


. Referring first to

FIGS. 1

to


3


, an engine according to the first embodiment is an air-cooled single-cylinder engine used, for example, in a working machine or the like, and includes an engine body


21


which is comprised of a crankcase


22


, a cylinder block


23


protruding in a slightly upward inclined state from one side of the crankcase


22


, and a cylinder head


24


coupled to a head portion of the cylinder block


23


. Large numbers of air-cooling fins


23




a


and


24




a


are provided on outer surfaces of the cylinder block


23


and the cylinder head


24


. A mounting face


22




a


on a lower surface of the crankcase


22


is mounted on an engine bed of each of various working machines




The crankcase


22


comprises a case body


25


formed integrally with the cylinder block


23


by a casting process, and a side cover


26


coupled to an open end of the case body


25


, and a crankshaft


27


are rotatably carried at its opposite ends on the case body


25


and the side cover


26


with ball bearings


28


and


29


and oil seals


30


and


31


interposed therebetween. One end of the crankshaft


27


protrudes as an output shaft portion


27




a


from the side cover


26


, and the other end of the crankshaft


27


protrudes as an auxiliary-mounting shaft portion


27




b


from the case body


25


. Moreover, a flywheel


32


is fixed to the auxiliary-mounting shaft portion


27




b


; a cooling fan


35


for supplying cooling air to various portions of the engine body


21


and a carburetor


34


is secured to an outer surface of the flywheel


32


by a screw member


36


, and a recoil-type engine stator


37


is disposed outside the cooling fan


36


.




A cylinder bore


39


is defined in the cylinder block


23


, and a piston


38


is slidably received in the cylinder bore


39


. A combustion chamber


40


is defined between the cylinder block


23


and the cylinder head


24


, so that a top of the piston is exposed to the combustion chamber


40


.




An intake port


41


and an exhaust port


42


are defined in the cylinder head


24


, and lead to the combustion chamber


40


, and an intake valve


43


for connecting and disconnecting the intake port


41


and the combustion chamber


40


to and from each other and an exhaust valve


44


for connecting and disconnecting the exhaust port


42


and the combustion chamber


40


to and from each other, are openably and closably disposed in the cylinder head


24


. A spark plug


45


is threadedly fitted into the cylinder head


24


with its electrodes facing to the combustion chamber


40


.




The carburetor


34


is connected to an upper portion of the cylinder head


24


, and a downstream end of an intake passage


46


included in the carburetor


34


communicates with the intake port


41


. An intake pipe


47


leading to an upstream end of the intake passage


46


is connected to the carburetor


34


and also connected to an air cleaner (not shown). An exhaust pipe


48


leading to the exhaust port


42


is connected to the upper portion of the cylinder head


24


and also connected to an exhaust muffler


49


. Further, a fuel tank


51


is disposed above the crankcase


22


in such a manner that it is supported on a bracket


50


protruding from the crankcase


22


.




A driving gear


52


is integrally formed on the crankshaft


27


at a location closer to the side cover


26


of the crankcase


22


, and a driven gear


53


meshed with the driving gear


52


is secured to a camshaft


54


rotatably carried in the crankcase


22


and having an axis parallel to the crankshaft


27


. Thus, a rotating power from the crankshaft


27


is transmitted to the camshaft


4


at a reduction ratio of 1/2 by the driving gear


52


and the driven gear


53


meshed with each other.




The camshaft


54


is provided with an intake cam


55


and an exhaust cam


56


corresponding to the intake valve


43


and the exhaust valve


44


, respectively, and a follower piece


57


operably carried on the cylinder block


23


is in sliding contact with the intake cam


55


. On the other hand, an operating chamber


58


is defined in the cylinder block


23


and the cylinder head


24


, so that an upper portion of the follower piece


57


protrudes from a lower portion of the operating chamber


58


; and a pushrod


59


is disposed in the operating chamber


58


with its lower end abutting against the follower piece


57


. On the other hand, a rocker arm


60


is swingably carried on the cylinder head


24


with its one end abutting against an upper end of the exhaust valve


44


biased in a closing direction by a spring, and an upper end of the pushrod


59


abuts against the other end of the rocker arm


60


. Thus, the pushrod


59


is operated axially in response to the rotation of the intake cam


55


, and the intake valve


43


is opened and closed by the swinging of the rocker arm


60


caused in response to the operation of the pushrod


59


.




A mechanism similar to that between the intake cam


55


and the intake valve


43


is also interposed between the exhaust cam


56


and the exhaust valve


44


, so that the exhaust valve


44


is opened and closed in response to the rotation of the exhaust cam


56


.




Referring also to

FIG. 4

, the piston


38


, the crankshaft


27


and a movable eccentric shaft


61


carried in the crankcase


22


of the engine body


21


for displacement in a plane extending through a cylinder axis C and perpendicular to an axis of the crankshaft


27


, are connected to one another through a link mechanism


62


.




The link mechanism


62


comprises a connecting rod


64


connected at one end to the piston


38


through a piston pin


63


, a first arm


66


turnably connected at one end to the other end of the connecting rod


64


and at the other end to a crankpin


65


of the crankshaft


27


, a second arm


67


integrally connected at one end to the other end of the first arm


66


, and a control rod


69


turnably connected at one end to the other end of the second arm


67


and at other end to the movable eccentric shaft


61


. The first and second arms


66


and


67


are integrally formed as a subsidiary rod


68


.




The subsidiary rod


68


includes a semi-circular first bearing portion


70


provided at its intermediate portion to come into sliding contact with half of a periphery of the crankpin


65


, and a pair of bifurcated portions


71


and


72


provided at its opposite ends, so that the other end of the connecting rod


64


and one end of the control rod


69


are sandwiched therebetween. A semicircular second bearing portion


74


included in the crank cap


73


is in sliding contact with the remaining half of the periphery of the crankpin


65


of the crankshaft


27


, and the crank cap


73


is fastened to the subsidiary rod


68


.




The connecting rod


64


is turnably connected at the other end thereof to one end of the subsidiary rod


68


, i.e., to one end of the first arm


66


through a connecting rod pin


75


, which is press-fitted into the other end of the connecting rod


64


inserted into the bifurcated portion


71


at one end of the subsidiary rod


68


and which is turnably fitted at its opposite ends into the bifurcated portion


71


at the one end of the subsidiary rod


68


.




The control rod


69


is turnably connected at one end to the other end of the subsidiary rod


68


, i.e., to the other end of the second arm


67


through a cylindrical subsidiary rod pin


76


, which is passed relatively turnably through one end of the control rod


69


inserted into the bifurcated portion


72


at the other end of the subsidiary rod


68


, and which is clearance-fitted at its opposite end into the bifurcated portion


72


at the other end of the subsidiary rod


68


. Moreover, a pair of clips


77


,


77


are mounted to the bifurcated portion


72


at the other end of the subsidiary rod


68


to abut against the opposite ends of the subsidiary rod pin


76


for inhibiting the removal of the subsidiary rod pin


76


from the bifurcated portion


72


.




The crank cap


73


is fastened to the bifurcated portions


71


and


72


by disposed pair by pair at opposite sides of the crankshaft


27


, and the connecting rod pin


75


and the subsidiary rod pin


76


are disposed on extensions of axes of the bolts


78


,


78


.




The cylindrical movable eccentric shaft


61


is mounted between eccentric positions of a pair of rotary shafts


81


and


82


coaxially disposed and having axes parallel to the crankshaft


27


. Moreover, the rotary shaft


81


is rotatably carried on a support portion


83


mounted to the side cover


26


of the crankcase


22


, and the rotary shaft


82


is rotatably carried on a support portion


84


mounted to the case body


25


of the crankcase


22


.




A follower sprocket


85


is fixed to the rotary shaft


81


, and driving sprocket


86


is fixed to the crankshaft


27


at a location corresponding to the follower sprocket


85


. An endless chain


87


is reeved around the driving sprocket


86


and the follower sprocket


85


. Thus, a rotational power reduced at a reduction ratio of 1/2 is transmitted from the crankshaft


27


to the rotary shafts


81


and


82


, and the movable eccentric shaft


61


mounted between the rotary shafts


81


and


82


is rotated in one rotation about axes of the rotary shafts every time the crankshaft


27


is rotated in two rotations.




By rotating the movable eccentric shaft


61


in the above manner, it is ensured that the stroke of the piston


38


at an expansion stroke is larger than that at a compression stroke. The dimensional relationship in the link mechanism for this purpose will be described with reference to FIG.


5


.




Here, when various dimensions are represented as described below in an x-y plane constituted by an x-axis extending through an axis of the crankshaft


27


along a cylinder axis C and a y-axis extending through the axis of the crankshaft


27


in a direction perpendicular to the x-axis: i.e., a length of the connecting rod


64


is represented by L


4


; a length of the first arm


66


is represented by L


2


; a length of the second arm


67


is represented by L


1


; a length of the control rod


69


is represented by L


3


; a length of from the axis of the crankshaft


27


to the axes of the rotary shafts


81


and


82


in a direction of the y-axis is represented by L


5


; a length from the axis of the crankshaft


27


to the axes of the rotary shafts


81


and


82


in a direction of the x-axis is represented by L


6


; an angle formed by the connecting rod


64


with respective to the cylinder axis C is represented by φ


4


; an angle formed by the first and second arms


66


and


67


with each other is represented by α; an angle formed by the second arm


67


with the y-axis is represented by φ


1


; an angle formed by the control rod


69


with the y-axis is represented by φ


3


; an angle formed by a straight line connecting the axis of the crankshaft


27


and the crankpin


65


with the x-axis is represented by θ; an angle formed by a straight line connecting the axes of the rotary shafts


81


and


82


and the axis of the movable eccentric shaft


61


with the x-axis is represented by θp; a value of the angle θp when the angle θ is “0” is represented by γ; a length between the crankshaft


27


and the crankpin


65


is represented by R; a length of the straight line connecting the axes of the rotary shafts


81


and


82


and the axis of the movable eccentric shaft


61


is represented by Rp; a rotational angular speed of the crankshaft


27


is represented by ω; and a ratio of the rotational speed of the movable eccentric shaft


61


to the rotational speed of the crankshaft


27


is represented by η and the rotational direction thereof is by η=+0.5, a level X of the piston pin


63


is determined according to








X=L




4


·cos φ


4


+


L




2


·sin (α+φ


1


)+


R


·cos θ  (1)






wherein




φ


4


=arcsin {L


2


·cos (α+φ


1


)+R·sin θ−δ}/L


4






φ


1


=arcsin [(L


3




2


−L


1




2


−C


2


−D


2


)/{2·L


1


·(C


2


+D


2


)}]−arctan (C/D)




C=L


5


+Rp·sin θp−R·sin θ




D=L


6


+Rp·cos θp−R·cos θ




θp=η·θ+γ




Here, a speed of the piston pin


63


in a direction of the x-axis is determined according to the following equation by differentiating the above-described equation (1):








dX/dt=−L




4


·sin φ


4


·


d


φ


4




/dt+L




2


·cos (α+φ


1





d


φ


1


/


dt −R


·ω·sin θ  (2)






Wherein







4


/dt=ω·[−L


2


·sin (α+φ


1


)·{R·cos (θ−φ


3


)−η·Rp·cos (θp−φ


3


)}




/{L


1


·sin (φ


1





3


)}+R·cos θ)}]/(L


4


·cos φ


4


)




φ


3


=arcsin {(R·cosθ−L


6


−Rp·cos θp+L


1


·sin φ


1


)/L


3


}







1


/dt=ω·{R·cos (θ−φ


3


)−η·Rp·cos (θp−φ


3


)}/{L


1


·sin (φ


1





3


)}




An equation in a case where dX/d=0 in the above-described equation (2) has four solutions when θ is in a range of −2π<θ<2π. The four solutions are associated with the motion of a 4-cycle engine, and crank angles providing a top dead center at the compression stroke, an top dead center at the intake and exhaust strokes, a bottom dead center after the expansion stroke and a bottom dead center after the intake stroke are determined and used to determine various positions of the piston pin. When the position of the piston pin


63


in the direction of the x-axis at the top dead center at the compression stroke is represented by Xctdc; the position of the piston pin


63


in the direction of the x-axis at the top dead center at the intake and exhaust strokes is represented by Xotdc; the position of the piston pin


63


in the direction of the x-axis at the bottom dead center after the expansion stroke is represented by Xebdc; and the position of the piston pin


63


in the direction of the x-axis at the bottom dead center after the intake stroke is represented by Xibdc, the stroke Scomp at the compression stroke and the stroke Sexp at the expansion stoke are represented by (Scomp=Xctdc−Xibdc) and (Sexp=Xotdc−Xebdc), respectively, and the following dimensions are determined, so that Scomp<Sexp is satisfied and Xctdc=Xotdc is satisfied: the length L


1


of the second arm


67


; the length L


2


of the first arm


66


; the length L


3


of the control rod


69


; the length L


4


of the connecting rod


64


; the length L


5


from the axis of the crankshaft


27


to the axes of the rotary shafts


81


and


82


in the direction of the y-axis; the length L


6


from the axis of the crankshaft


27


to the axes of the rotary shafts


81


and


82


in the direction of the x-axis; the amount δ of offsetting of the cylinder axis C from the axis of the crankshaft


27


in the direction of the y-axis; the angle α formed by the first and second arms


66


and


67


; the length R between the axis of the crankshaft


27


and the crankpin


65


; the length Rp of the straight line connecting the axes of the rotary shafts


81


and


82


and the axis of the movable eccentric shaft


61


and the angle θp when the angle θ is “0”.




Such determinations ensure that the stroke of the piston at the expansion stroke is larger than that at the compression stroke and moreover, the top dead center at the intake and exhaust strokes and the top dead center at the compression stroke can be identical with each other.




More specifically, the link mechanism


62


is operated as shown in

FIG. 6

at the intake, compression, expansion and exhaust strokes in the engine, and the position X of the piston pin


63


in the direction of the x-axis is varied as shown in

FIG. 7

in accordance with such operation of the link mechanism


62


. Namely, the stroke Sint at the intake stroke and the stroke Scomp at the compression stroke are equal to each other (Sint=Scomp), and the stroke Sexp at the expansion stroke and the stroke Sexh at the exhaust stroke are equal to each other (Sexp=Sexh). Moreover, the stroke Sexp (=Sexh) at the expansion stroke is larger than the stroke Scomp (=Sint) at the compression stroke. Thus, a larger expansion work can be conducted with the same amount of a fuel-air mixture drawn, thereby enhancing the cycle thermal efficiency.




Further, the position Xotdc of the piston pin


63


in the direction of the X-axis at the top dead center at the intake and exhaust strokes and the position Xctdc of the piston pin


63


in the direction of the X-axis at the top dead center at the compression stroke are also congruous with each other.




The operation of the first embodiment will be described below. The engine includes the link mechanism which is constituted by the connecting rod


64


connected at one end to the piston


38


through the piston pin


63


, the first arm


66


turnably connected at one end to the other end of the connecting rod


64


and at the other end to the crankshaft


27


through the crankpin


65


, the second arm


66


integrally connected at one end to the other end of the first arm to constitute the subsidiary rod


68


by cooperation of the first arm, and the control rod


69


turnably connected at one end to the other end of the second arm


67


. The movable eccentric shaft


61


for supporting the other end of the control rod


69


is mounted between the eccentric positions of the rotary shafts


81


and


82


to which the power reduced at the reduction ratio of 1/2 is transmitted from the crankshaft


27


, and the stroke of the piston


38


at the expansion stroke is larger than that at the compression stroke. In such engine, the following various dimensions are determined properly: the length L


1


of the second arm; the length L


2


of the first arm


66


; the length L


3


of the control rod


69


; the length L


4


of the connecting rod


64


; the length L


5


from the axis of the crankshaft


27


to the axes of the rotary shafts


81


and


82


in the direction of the y-axis; the length L


6


from the axis of the crankshaft


27


to the axes of the rotary shafts


81


and


82


in the direction of the x-axis; the amount δ of offsetting of the cylinder axis C from the axis of the crankshaft


27


in the direction of the y-axis; the angle α formed by the first and second arms


66


and


67


; the length R between the axis of the crankshaft


27


and the crankpin


65


; the length Rp of the straight line connecting the axes of the rotary shafts


81


and


82


and the axis of the movable eccentric shaft


61


and the angle θp when the angle θ is “0”, so that the top dead center at the intake and exhaust strokes and the top dead center at the compression stroke are congruous with each other.




Therefore, it is possible to prevent the occurrence of interferences of the intake valve


43


and the exhaust valve


44


and the top of the piston


38


with each other and to provide an enhancement in compression ratio in the engine to achieve the operation of the engine at a higher thermal efficiency. It is also possible to achieve the sufficient scavenge by the piston


38


to prevent a reduction in output in a full-load state and prevent the instability of the combustion in a lower-load state.




The first and seconds arms


66


and


67


constitute the subsidiary rod


68


having the semi-circular first bearing portion


70


placed into sliding contact with the half of the periphery of the crankpin


65


by cooperation with each other. The connecting rod


64


is turnably connected to one end of the subsidiary rod


68


, and the control rod


69


is turnably connected at one end to the other end of the subsidiary rod


68


. The crank cap


73


having the semi-circular bearing portion


74


placed into sliding contact with the remaining half of the periphery of the crankpin


65


is fastened to the pair of semi-circular bifurcated portions


71


and


72


integrally provided on the subsidiary rod


68


in such a manner that the other end of the connecting rod


64


and the one end of the control rod


69


are sandwiched between the semi-circular bifurcated portions


71


and


72


. Thus, it is possible to enhance the rigidity of the subsidiary rod


68


mounted to the crankpin


65


.




In addition, the connecting rod pin


75


press-fitted into the other end of the connecting rod


64


is turnably fitted at its opposite ends into one


71


of the bifurcated portions, and the subsidiary rod pin


76


relatively rotatably passed through one end of the control rod


69


is clearance-fitted at its opposite ends into the other bifurcated portion


72


. Therefore, the portion from the piston


38


to the subsidiary rod


68


and the control rod


69


are assembled separately into the engine, and the subsidiary rod


68


and the control rod


69


can be then connected to each other. In this manner, the assembling operation can be facilitated, while enhancing the assembling accuracy and as a result, an increase in size of the engine can be avoided.




Moreover, since the connecting rod pin


75


and the subsidiary rod


76


are disposed on the extensions of the axes of the bolts


78


for fastening the crank cap


73


to the subsidiary rod


68


, the subsidiary rod


68


and the crank cap


73


can be constructed compactly, whereby the weight of the subsidiary rod


68


and the crank cap


73


can be reduced, and the loss of a power can be also suppressed.





FIG. 8

shows a second embodiment of the present invention, wherein portions or components corresponding to those in the first embodiment are designated by the same reference numerals and symbols.




A driven gear


90


fixed to the rotary shaft


81


is meshed with a driving gear


52


which is provided on the crankshaft


27


, so that it is meshed with the driven fear


53


fixed to the camshaft


54


. Thus, a rotational power reduced at a reduction ratio of 1/2 is transmitted from the crankshaft


27


through the driving gear


52


and the driven gear


90


to the rotary shafts


81


and


82


, and the movable eccentric shaft


61


mounted between the rotary shafts


81


and


82


is rotated about the axes of the rotary shafts


81


and


82


in one rotation every time the crankshaft


27


is rotated in two rotations.




Moreover, the movable eccentric shaft


61


of the second embodiment rotates in the direction opposite to that the movable eccentric shaft


61


of the first embodiment rotates. That is, in the second embodiment, rotational direction of the movable eccentric shaft


61


is represented by η=−0.5 when its rotational speed is η.




Also in the second embodiment, the top dead center at the intake and exhaust strokes and the top dead center at the compression stroke can be made congruous with each other to provide an effect similar to that in the first embodiment by properly determining the length L


1


of the second arm


67


; the length L


2


of the first arm


66


; the length L


3


of the control rod


69


; the length L


4


of the connecting rod


64


; the length L


5


from the axis of the crankshaft


27


to the axes of the rotary shafts


81


and


82


in the direction of the y-axis; the length L


6


from the axis of the crankshaft


27


to the axes of the rotary shafts


81


and


82


in the direction of the x-axis; the amount δ of offsetting of the cylinder axis C from the axis of the crankshaft


27


in the direction of the y-axis; the angle a formed by the first and second arms


66


and


67


; the length R between the axis of the crankshaft


27


and the crankpin


65


; the length Rp of the straight line connecting the axes of the rotary shafts


81


and


82


and the axis of the movable eccentric shaft


61


and the angle θp when the angle θ is “0”.




When the piston


38


is at the expansion stroke, a large load is applied to the piston


38


due to the combustion in the combustion chamber


40


, but if the change in attitude of the piston


38


is increased due to the large load at that time, the friction is increased and the piston slap sound is magnified. Therefore, an arrangement designed to prevent such disadvantage from being arisen will be described in a third embodiment.




To suppress the friction and the piston slap sound, a locus of movement of the piston pin


63


is determined to be fallen into a range between the x-axis and one (which is closest to the x-axis) of tangent lines parallel to the x-axis and tangent to a locus described at the expansion and compression strokes by a point of connection between the connecting rod


64


and the first arm


66


, i.e., the center of the connecting rod pin


75


.




More specifically, at the expansion and exhaust strokes, the link mechanism


62


is operated as shown in

FIG. 9

between a state in which the piston


38


is at the top dead center (a state shown by a solid line) and a state in which the piston


38


is at the bottom dead center (a state shown by a dashed line), and the center of the connecting rod pin


75


describes a locus


95




1


shown by a thin solid line at the expansion stroke and describes a locus


95




2


shown in a thin solid line at the next exhaust stroke, so that a locus


95


provides an endless configuration as a whole. The locus of movement of the piston pin


63


is determined to be fallen into a range between the x-axis and one


96


of a pair of tangent lines parallel to the x-axis and tangent to the locus


951


at the expansion stroke, which is closest to the x-axis.




If the locus of movement of the piston pin


63


is determined as described above, the friction of the piston


38


can be reduced, and the piston slap sound can be suppressed. More specifically, when the piston


38


is at the expansion stroke, a large load is applied to the piston


38


, but if the change in attitude of the piston


38


is increased due to the large load at that time, the friction is increased and the piston slap sound is magnified. However, the above-described determination of the locus of movement of the piston pin


63


ensures that the connecting rod


64


is always inclined to one side at the expansion stroke, notwithstanding that the piston


38


receives the large load at the expansion stroke, whereby the change in attitude of the piston


38


can be suppressed. As a result, the friction of the piston


38


can be reduced, and the piston slap sound can be suppressed.




In the engine in which during lowering of the piston


38


, the stroke at the expansion stroke is larger than that at the intake stroke, and during lifting of the piston


38


, the stroke at the exhaust stroke is larger than that at the compression stroke, as described above, if the link mechanism is set so that the top and bottom dead centers of the piston


38


are retracted at every crank angle of 180 degrees, there is a possibility that the reciprocating speed of the piston at the expansion and exhaust strokes at which the stroke is larger is larger than the reciprocating speed of the piston


38


at the intake and compression strokes at which the stroke is smaller, and the change in acceleration of the piston at the top and bottom dead centers is magnified due to such a speed difference, thereby bringing about a degradation of inertial vibration. Thus, in the engine using the above-described link mechanism


62


, the range of the crank angle at each of the intake, compression, expansion and exhaust strokes can be set at a value other than 180 degrees.




For example, when the link mechanism


62


is set so that it is brought into a state shown by a solid line in

FIG. 10

at the top dead center at the expansion stroke and a state shown by a dashed line in

FIG. 10

at the bottom dead center, the range of the crank angle at each of the intake, compression, expansion and exhaust strokes is as shown in FIG.


11


. The range (=179.8 degrees) of the crank angle at the intake stroke is larger than the range (=153.5 degrees) of the crank angle at the expansion stroke, and the range (=197.7 degrees) of the crank angle at the compression stroke is larger than range (=189.1 degrees) of the crank angle at the exhaust stroke, and the acceleration of the piston


38


in this case is varied as shown in FIG.


12


.




In this case, when the stroke of the piston


38


at the expansion and exhaust strokes is 56 mm; the stroke of the piston


38


at the intake and compression strokes is 37 mm; and a ratio of the volume at the expansion stroke to the volume at compression strokes is 1.5, the largest acceleration (the largest acceleration toward the top dead center) is +6440 m/sec


2


immediately before the expansion stroke changes to the exhaust stroke; the smallest acceleration (the largest acceleration toward the bottom dead center) is −4009 m/sec


2


in the middle of the expansion stroke, as shown in

FIG. 12

, and both (the absolute value of the largest acceleration) and (the absolute value of the smallest acceleration) are large.




Namely, if the range of the crank angle at the intake stroke is larger than the range of the crank angle at the expansion stroke, and the range of the crank angle at the compression stroke is larger than the range of the crank angle at the exhaust stroke, the acceleration of the piston


38


is not reduced and hence, it is impossible to prevent the degradation of inertia vibration.




Therefore, in a fourth embodiment of the present invention, the range of the crank angle at the expansion stroke is set larger than the range of the crank angle at the intake stroke, and the range of the crank angle at the exhaust stroke is set larger than the range of the crank angle at the compression stroke.




Namely, when the link mechanism


62


is set so that it is brought into a state shown by a solid line in

FIG. 13

at the top dead center at the expansion stroke, and a state shown by a dashed line in

FIG. 13

at the bottom dead center, the range of the crank angle at each of the intake, compression, expansion and exhaust strokes is as shown in FIG.


14


. The range (=195.1 degrees) of the crank angle at the expansion stroke is larger than range (=189.9 degrees) of the crank angle at the intake stroke, and the range (=169.7 degrees) of the crank angle at the exhaust stroke is larger than range (=165.3 degrees) of the crank angle at the compression stroke, and the acceleration of the piston


38


in this case is varied as shown in FIG.


15


.




In this case, when the stroke of the piston


38


at the expansion and exhaust strokes, the stroke of the piston


38


at the intake and compression strokes and the ratio of the volume at the expansion stroke to the volume at the compression stroke are set at the same values in the embodiment shown in

FIGS. 10

to


12


, the largest acceleration (the largest acceleration toward the top dead center) is +3377 m/sec


2


at the time when the expansion stroke changes to the exhaust stroke; the smallest acceleration (the largest acceleration toward the bottom dead center) is −2909 m/sec


2


immediately before the exhaust stroke changes to the intake stroke, as shown in

FIG. 15

, and both (the absolute value of the largest acceleration) and (the absolute value of the smallest acceleration) can be reduced remarkably than those in the embodiment shown in

FIGS. 10

to


12


.




Namely, by setting the range of the crank angle at the expansion and exhaust strokes at which the stroke is larger at a value larger than the range of the crank angle at the intake and compression strokes at which the stroke is smaller, the speed of the piston


38


at each of the strokes can be uniform, and the variation in acceleration of the piston at the bottom dead center after the intake and expansion strokes and the variation in acceleration of the piston at the top dead center after the compression and exhaust strokes can be suppressed, thereby avoiding the degradation of inertia vibration.




In addition, in a fifth embodiment of the present invention, the link mechanism


62


is set so that it is brought into a state shown by a solid line in

FIG. 16

at the top dead center at the expansion stroke, and a state shown by a dashed line in

FIG. 16

at the bottom dead center. Thus, the range of the crank angle at each of the intake, compression, expansion and exhaust strokes is as shown in FIG.


17


. The range of the crank angle at the expansion stroke (=178.2 degrees) is larger than the range of the crank angle at the intake stroke (=177.7 degrees), and the range of the crank angle at the exhaust stroke (=185.3 degrees) is larger than the range of the crank angle at the compression stroke (=178.8 degrees), and the acceleration of the piston


38


in this case is varied as shown in FIG.


18


.




In this case, when the stroke of the piston


38


at the expansion and exhaust strokes, the stroke of the piston


38


at the intake and compression strokes and the ratio of the volume at the expansion stroke to the volume at the compression stroke are set at the same values in the embodiment shown in

FIGS. 10

to


12


and the fourth embodiment, the largest acceleration (the largest acceleration toward the top dead center) is +3798 m/sec


2


at the time when the expansion stroke changes to the exhaust stroke; the smallest acceleration (the largest acceleration toward the bottom dead center) is −2212 m/sec


2


immediately before the exhaust stroke changes to the intake stroke, as shown in

FIG. 18

, and both (the absolute value of the largest acceleration) and (the absolute value of the smallest acceleration) can be reduced remarkably than those in the embodiment shown in

FIGS. 10

to


12


.




Also according to the fifth embodiment, the degradation of inertia vibration can be prevented as in the fourth embodiment.




In the fourth and fifth embodiments, however, the acceleration of the piston


38


can be reduced, but the largest acceleration (the largest acceleration toward the top dead center) and the smallest acceleration (the largest acceleration toward the bottom dead center) are imbalanced between the fourth and fifth embodiments. More specifically, in the fourth embodiment, (the absolute value of the largest acceleration)/(the absolute value of the smallest acceleration) is 1.16, and in the fifth embodiment it is 1.72. To reliably prevent the degradation of inertia vibration, it is desirable that (the absolute value of the largest acceleration)/(the absolute value of the smallest acceleration) is a value near to “1”.




The reason why (the absolute value of the largest acceleration)/(the absolute value of the smallest acceleration) is larger than “1” in the fourth and fifth embodiment is considered to be that in the fourth embodiment, the range of the crank angle at the expansion stroke is 195.1 degrees exceeding 180 degrees, while the range of the crank angle at the exhaust stroke is 169.7 degrees smaller than 180 degrees, and in the fifth embodiment, the range of the crank angle at the exhaust stroke is 185.3 exceeding 180 degrees, while the range of the crank angle at the expansion stroke is 178.2 degrees smaller than 180 degrees.




Therefore, in a sixth embodiment of the present invention, the range of the crank angle at the expansion stroke is set larger than the range of the crank angle at the intake stroke, and the range of the crank angle at the exhaust stroke is set larger than the range of the crank angle at the compression stroke, and in addition, the ranges of the crank angles at the expansion and exhaust strokes are set at values exceeding 180 degrees, respectively.




Namely, the link mechanism


62


is set so that it is brought into a state, for example, shown by a solid line in

FIG. 19

at the top dead center at the expansion stroke and a state, for example, shown by a dashed line in

FIG. 19

at the bottom dead center. Thus, the range of the crank angle at each of the intake, compression, expansion and exhaust strokes is as shown in FIG.


20


. The range of the crank angle at the expansion stroke (=191.2 degrees) is larger than the range of the crank angle at the intake stroke (=168.2 degrees), and the range of the crank angle at the exhaust stroke (=190.2 degrees) is larger than the range of the crank angle at the compression stroke (=170.4 degrees), and the acceleration of the piston


38


in this case is varied as shown in FIG.


21


.




According to the sixth embodiment, the speed of the piston


38


at each of the strokes can be further uniform, and the variation in acceleration of the piston at the bottom dead center after the intake and expansion strokes and the variation in acceleration of the piston at the top dead center after the compression and exhaust strokes can be suppressed more effectively, thereby avoiding the degradation of inertia vibration more effectively.




Namely, when the stroke of the piston


38


at the expansion and exhaust strokes, the stroke of the piston


38


at the intake and compression strokes and the ratio of the volume at the expansion stroke to the volume at the compression stroke are set at the same values in the embodiment shown in

FIGS. 10

to


12


, the largest acceleration (the largest acceleration toward the top dead center) is +2467 m/sec


2


immediately before the expansion stroke changes to the exhaust stroke; the smallest acceleration (the largest acceleration toward the bottom dead center) is −2471 m/sec


2


immediately before the exhaust stroke changes to the intake stroke, as shown in

FIG. 21

, and (the absolute value of the largest acceleration)/(the absolute value of the smallest acceleration) ≈1.0 can be achieved.




To ensure that the range of the crank angle at the expansion stroke is set larger than the range of the crank angle at the intake stroke, and the range of the crank angle at the exhaust stroke is set larger than the range of the crank angle at the compression stroke, and in addition, the ranges of the crank angles at the expansion and exhaust strokes are set at the values exceeding 180 degrees, respectively, the dimensions of the various portions in the link mechanism


62


are set as described below.




As shown in

FIG. 22

, the support shaft


61


is displaced to describe a circular locus having a radius Rp about a point spaced within the x-y plane apart from the axis of the crankshaft


27


by the lengths L


5


and L


6


in the directions of the y-axis and the x-axis, respectively, and when the length R between the axis of the crankshaft


27


and the crankpin


65


is set at 1.0, the length L


1


of the second arm


67


is set in a range of 1.7 to 4.5; the length L


2


of the first arm


66


is set in a range of 0.6 to 5.2; the length L


3


of the control rod


69


is set in a range of 4.3 to 6.9; the length L


5


is set in a ranger of 2.3 to 4.0; the length L


6


is set in a range of 0.00 to 3.35; and the radius Rp is set in a range of 0.25 to 1.80, as well as the angle a formed by the first and second arms


66


,


67


is set in a range of 105 to 180 degrees.




By determining the dimensions of the various portions in the link mechanism


62


, the degradation of inertia vibration can be avoided more effectively, as described in the sixth embodiment.




Although the embodiments of the present invention have been described in detail, it will be understood that the present invention is not limited to the above-described embodiments, and various modifications in design may be made without departing from the spirit and scope of the invention defined in the claims.




For example, the sprockets


85


,


86


and the chain


87


have been used to turn the support shaft


61


in each of the above-described embodiments, but a cog belt or the like may be used.



Claims
  • 1. An engine comprising a connecting rod connected at one end to a piston through a piston pin, a first arm turnably connected at one end to the other end of said connecting rod and at the other end to a crankshaft through a crankpin, a second arm integrally connected at one end to the other end of said first arm, a control rod turnably connected at one end to the other end of said second arm, and a movable eccentric shaft mounted between eccentric positions of rotary shafts to which a power reduced at a reduction ratio 1/2 is transmitted from said crankshaft, said movable eccentric shaft being connected to the other end of said control rod, the stroke of said piston at an expansion stroke being larger than that at a compression stroke,wherein when various dimensions are represented as described below in an x-y plane constituted by an x-axis extending through an axis of said crankshaft along a cylinder axis and a y-axis extending through the axis of said crankshaft in a direction perpendicular to the x-axis: a length of said connecting rod is represented by L4; a length of said first arm is represented by L2; a length of said second arm is represented by L1; a length of said control rod is represented by L3; a length from the axis of said crankshaft to axes of said rotary shafts in a direction of the y-axis is represented by L5; a length from the axis of said crankshaft to the axes of said rotary shafts in a direction of the x-axis is represented by L6; an angle formed by said connecting rod with respective to the cylinder axis is represented by φ4; an angle formed by said first and second arm is represented by α; an angle formed by said second arm with the y-axis within the x-y plane is represented by φ1; an angle formed by said control rod with the y-axis is represented by φ3; an angle formed by a straight line connecting the axis of said crankshaft and said crankpin with the x-axis is represented by θ; an angle formed by a straight line connecting the axes of said rotary shafts and the axis of said movable eccentric shaft with the x-axis is represented by θp; a value of the angle θp is represented by γ when the angle θ is “0”; a length between the axis of said crankshaft and said crankpin is represented by R; a length of the straight line connecting the axes of said rotary shafts and the axis of said movable eccentric shaft is represented by Rp; a rotational angular speed of said crankshaft is represented by ω; and a ratio of the rotational speed of said movable eccentric shaft to the rotational speed of said crankshaft is represented by η and the rotational direction thereof is represented by η=+0.5 or η=−0.5, the following equation is established: −L4·sin φ4·dφ4/dt+L2·cos (α+φ1)·dφ1/dt−R·ω·sin θ=0 Whereinφ4=arcsin {L2·cos (α+φ1)+R·sin θ−δ}/L4dφ4/dt=ω·[−L2·sin (α+φ1)·{R·cos (θ−φ3)−η·Rp·cos (θp−φ3)}/{L1·sin (φ1+φ3)}+R·cos θ}]/(L4·cos φ4) φ1=arcsin [(L32−L12−C2−D2)/(2·L1·(C2+D2)}]−arctan (C/D) φ3=arcsin {(R·cos θ−L6−Rp·cos θp+L1·sin φ1)/L3}C=L5+Rp·sin θp−R·sin θD=L6+Rp·cos θp−R·cos θθp=η·θ+γdφ1/dt=ω·{R·cos (θ−φ3)−η·Rp·cos (θp−φ3)}/(L1·sin (φ1+φ3)}and crank angles θ at a top dead center at each of the intake and exhaust strokes and at the top dead center at the compression stroke are determined from said equation, and the length L1 of said second arm; the length L2 of said first arm; the length L3 of said control rod; the length L4 of said connecting rod; the length L5 from the axis of said crankshaft to the axes of said rotary shafts in the direction of the y-axis; the length L6 from the axis of said crankshaft to the axes of said rotary shafts in the direction of the x-axis; the amount δ of offsetting of the cylinder axis from the axis of said crankshaft in the direction of the y-axis; the angle a formed by said first and second arms; the length R between the axis of said crankshaft and said crankpin; the length Rp of the straight line connecting the axes of said rotary shafts and the axis of said movable eccentric shaft and the angle θp when the angle θ is “0”, are determined so that the top dead center at each of the intake and exhaust strokes and the top dead center at the compression stroke are congruous with each other, according to the following equation:X=L4·cos φ4+L2·sin (α+φ1)+R·cos θwhich represents a level X of the piston pin at both said crank angles θ.
  • 2. An engine according to claim 1, wherein a locus of movement of said piston pin is determined to be fallen into a range between the x-axis and one of tangent lines parallel to the x-axis and tangent to a locus described at the expansion stroke by a point of connection between said connecting rod and said first arm, which is closest to said x-axis.
  • 3. An engine according to claim 1, wherein the range of the crank angle at the expansion stroke is set larger than that at the intake stroke, and the range of the crank angle at the exhaust stroke is set larger than that at the compression stroke.
  • 4. An engine according to claim 3, wherein the ranges of the crank angles at the expansion and exhaust strokes are set at values exceeding 180 degrees, respectively.
  • 5. An engine according to claim 4, wherein said movable eccentric shaft is mounted on said rotary shafts having the axes disposed at locations spaced within said x-y plane apart from the axis of said crankshaft by the lengths L5 and L6 in the directions of the y-axis and the x-axis, respectively, so that it is displaced from the axes of said rotary shafts by a distance corresponding to a radius Rp, and wherein when the length R between the axis of said crankshaft and said crankpin is set at 1.0, the length L1 of said second arm is set in a range of 1.7 to 4.5; the length L2 of said first arm is set in a range of 0.6 to 5.2; the length L3 of said control rod is set in a range of 4.3 to 6.9; the length L5 between the axis of said crankshaft and said rotary shafts in the direction of the y-axis is set in a ranger of 2.3 to 4.0; the length L6 between the axis of said crankshaft and said rotary shafts in the direction of the x-axis is set in a range of 0.00 to 3.35; and said radius Rp is set in a range of 0.25 to 1.80, as well as the angle α formed by said first and second arms is set in a range of 105 to 180 degrees.
Priority Claims (2)
Number Date Country Kind
2002-079736 Mar 2002 JP
2003-050641 Feb 2003 JP
US Referenced Citations (4)
Number Name Date Kind
2259176 Pitney et al. Oct 1941 A
4517931 Nelson May 1985 A
4917066 Freudenstein et al. Apr 1990 A
4957069 Mederer Sep 1990 A
Foreign Referenced Citations (2)
Number Date Country
93 13 192 Dec 1993 DE
9-228853 Sep 1997 JP