The instant application contains a Sequence Listing which has been submitted via EFS-web and is hereby incorporated by reference in its entirety. The ASCII copy as filed herewith was originally created on 10 Mar. 2021. The ASCII copy as filed herewith is named NREL 18-76A_ST25.txt, is 70 kilobytes in size and is submitted with the instant application.
Poly (ethylene terephthalate) (PET) is one of the most abundant manmade synthetic polyesters. Crystalline PET is being widely used for production of single-use beverage bottles, clothing, packaging, and carpeting materials. PET resistance to biodegradation due to limited accessibility to ester linkage, and disposal of PET products into the environment pose a serious threat to biosphere, particularly to marine environment. PET can be chemically recycled; however, the extra costs in chemical recycling are not justified when converting PET back to PET. Thus, there remains a need for alternative strategies for recycling/recovering/reusing PET.
In an aspect disclosed herein is a genetically modified organism comprising an exogenous gene addition, wherein the exogenous gene addition encodes functional enzymes comprising a PETase and a MHETase, and the genetically modified organism is capable of metabolizing poly (ethylene terephthalate) (PET) to produce PET deconstruction products. In an embodiment, the genetically modified organism has an exogenous gene is from Ideonella sakaiensis. In another embodiment, the genetically modified organism has an exogenous gene is codon optimized. In another embodiment, the genetically modified organism has an exogenous gene is incorporated into the genome of the genetically modified organism. In another embodiment, the genetically modified organism has an exogenous gene addition further comprises genes encoding a secretion signal peptide. In another embodiment, the genetically modified organism has a genetically modified organism is a species of Pseudomonas. In another embodiment, the genetically modified organism is the species is Pseudomonas putida. In another embodiment, the genetically modified organism has PET deconstruction products comprise at least one of bis(2-Hydroxyethyl) terephthalate, mono-(2-hydroxyethyl) terephthalate, terephthalate, ethylene glycol, ß-ketoadipate, or muconate. In another embodiment, the method comprising contacting poly (ethylene terephthalate) (PET) with the genetically modified organisms of claims 1 to produce PET deconstruction products. In another embodiment, the method of claim 9, wherein the contacting is performed in minimal salt medium. In another embodiment, a genetically modified organism comprising an exogenous gene addition, wherein the exogenous gene addition encodes functional enzymes comprising a PETase and a MHETase, and the genetically modified organism is capable of metabolizing poly (ethylene terephthalate) (PET) to produce PET deconstruction products; and wherein said genetically modified organism further comprises heterologous TPA transporters. In another embodiment, the genetically modified organism further comprising catabolic gene clusters I or II. In another embodiment, the genetically modified organism wherein the catabolic gene clusters I or II are from Comamonas sp. E6. In another embodiment, the genetically modified organism is capable of using TPA as a sole carbon source. In another embodiment, the genetically modified organism is capable of metabolizing TPA at about 0.05 g L−1 h−1. In another embodiment, the genetically modified organism is lacking a pcaIJ gene. In another embodiment, the genetically modified organism is capable of metabolizing TPA to ß-ketoadipate. In another embodiment, the genetically modified organism is a species of Pseudomonas. In another embodiment, the genetically modified organism the exogenous gene is from Ideonella sakaiensis. In another embodiment, the genetically modified organism has a PET deconstruction products that comprise at least one of bis(2-Hydroxyethyl) terephthalate, mono-(2-hydroxyethyl) terephthalate, terephthalate, ethylene glycol, ß-ketoadipate, or muconate.
The present disclosure may address one or more of the problems and deficiencies of the prior art discussed above. However, it is contemplated that some embodiments as disclosed herein may prove useful in addressing other problems and deficiencies in a number of technical areas. Therefore, the embodiments described herein should not necessarily be construed as limited to addressing any of the particular problems or deficiencies discussed herein.
In an embodiment, disclosed herein is an engineered P. putida KT2440 co-expressing PETase and MHETase enzymes that selectively degrades PET into monomers, ethylene glycol and terephthalate (TPA). In another embodiment, disclosed herein are methods for making and using a highly efficient EG metabolizing P. putida KT2440 strain. Given that native P. putida does not have a TPA metabolic pathway, nor the proteins to transport TPA into the cell, the next metabolic engineering challenge for developing synthetic P. putida strain to plastic upcycling was enabling TPA catabolism in P. putida KT2440. TPA transporters and catabolic pathway have been characterized in several microorganisms including Comamonas sp. strain E6 and Rhodococcus jostii RHA1.
In an embodiment, disclosed herein are engineered P. putida KT2440 strains that use TPA through heterologous expression of a TPA transporter from Rhodococcus jostii RHA1 and catabolic genes from Comamonas sp. E6 (
As disclosed herein, in an embodiment, TPA catabolism is enabled in P. putida KT2440 by heterologous expression of TPA transporters (tpaK) and catabolic genes cluster I or II from R. jostii RHAI and Comamonas sp. E6, respectively. The engineered, non-naturally occurring strains can use TPA as a sole carbon source and use TPA at about 0.05 g L−1 h−1. In an embodiment, the pcaIJ gene was knocked out in an engineered TPA utilizing strain. The strain could convert TPA to ß-ketoadipate. In another embodiment, TPA utilization strain can be engineered for consolidated bioprocessing of PET by enabling selective degradation of PET and ethylene glycol utilization. In an embodiment, strains could be evolved to enhance TPA catabolic rates.
The present disclosure also relates to a biological strategy for degrading PET, which can subsequently enable atom-efficient biological transformations to novel intermediates (e.g., ß-ketoadipate and/or muconate), which may be converted to high strength composites. PETase hydrolyses PET to produce bis(2-hydroxyethyl) terephthalate (BHET), mono-(2-hydroxyethyl) terephthalate (MHET), terephthalate (TPA), and ethylene glycol (EG), and MHETase catalyzes MHET to TPA and EG. Hence, as shown herein, co-expression of PETase and MHETase in an engineered strain can enable PET degradation to TPA and EG. Thus, in some embodiments of the present disclosure, a biological method is provided for the selective degradation of PET into PET monomers via co-expression and secretion of PETase and MHETase in Pseudomonas putida, which can grow well in simple minimal salt medium.
Therefore, the present disclosure relates to biological methods for the selective degradation of PET into PET monomers via co-expression PETase and MHETase in Pseudomonas putida, which can grow well in simple minimal salt medium. Among other things, I. sakaiensis PETase, ISF6_4831 and MHETase, ISF6_0224 genes were codon optimized for expression in KT2440 including their secretion signal peptides, which are compatible to the P. putida chaperone SecB-dependent secretion system. In addition, the genes were integrated into the P. putida genome with the tac promoter to enable constitutive expression. In certain embodiment, the term “tac”, “Ptac” and “P-Tac” may be used interchangeable to mean a tac promoter. The developed LJ041 strain formed a biofilm on PET. LJ041 enables highly-selectively degradation of PET into monomer TPA via BHET and MHET and confirmed secretion of PETase and MHETase enzymes via the chaperone-dependent native P. putida secreting system. These innovations could lead to a P. putida strain for selective biological degradation and conversion of PET into bio-derived chemical building blocks.
I. sakaiensis PETase, ISF6_4831 and MHETase, ISF6_0224 genes were codon optimized to KT2440 including their secretion signal peptides, which are compatible to the P. putida chaperone Sec-dependent secretion system. To confirm secretion of codon optimized PETase in P. putida via the I. sakaienesis secretion signal peptide, green fluorescent protein (GFP) was genetically linked to the C-terminus of PETase and expressed in P. putida. Efficient secretion of GFP-tagged PETase was confirmed via microscopy and immunoprecipitation, see
Next, referring to
Next, the LJ041 strain was tested for selective degradation of BHET to TPA (see
Materials and Methods:
Plasmid construction: Q5 Hot Start High-Fidelity 2× Master Mix (New England Biolabs) and primers synthesized by Integrated DNA Technologies (IDT) were used in all PCR amplification. Plasmids were constructed using Gibson Assembly® Master Mix (New England Biolabs) according to the manufacturer's instructions. Primers used for PCR amplification and Gibson assembly are listed in Table 1. The vector, pBLT-2 (Addgene plasmid #22806) was used for plasmid-based overexpression of PETase with a green fluorescence protein (GFP) tag. Plasmids for gene integration were constructed in pK18sB, which is unable to replicate in P. putida KT2440, and contains the kanamycin-resistant marker to select for integration of the plasmid into the genome by homologous recombination and sacB to counter select for a second recombination event to subsequently remove the plasmid backbone from the genome. Detail of plasmids construction is provided in Table 2.
The PETase and MHETase genes from Ideonella sakaiensis 201-F6 were codon optimized to P. putida KT2440 using online program Optimizer with a random approach (http://genomes.urv.es/OPTIMIZER/), gene fragments were synthesized at Integrated DNA Technologies, Inc, and obtained the double-stranded and linear gBlock, see
Strain construction: P. putida KT2440 (ATCC 47054) was used as the basis of strain engineering and gene replacements were made using the antibiotic/sacB system of selection and counter-selection. In an embodiment, the properties and description of some strains disclosed herein is depicted in Table 3. To prepare electrocompetent cells of P. putida KT2440 strains, a modified sucrose-based protocol was used. The plasmid was introduced to competent cells via electroporated at 1.6 kV, 25 μF, 200 Ohms. The transformation was plated on an LB agar plate containing 50 μg/ml kanamycin antibiotics and incubated at 30° C. overnight. Initial colonies from the transformation plates were re-streaked on selective LB agar plates and grown at 30° C. overnight to obtain clonal transformants. For sucrose counter-selection, clonal transformants were streaked on YT plates containing 25% (YT+25%; w/v) sucrose (10 g/L yeast extract, 20 g/L tryptone, 250 g/L sucrose, 18 g/L agar), and incubated at 30° C. overnight. The single colony of P. putida KT2440 containing the PETase and MHETase genes were successfully isolated. The strain was analyzed for the correct gene replacement by performing a colony PCR at the site of integration. The LJ102 was constructed by transforming pLJ081 plasmid into P. putida KT2440, the plasmid map and sequence are provided in
P. putida KT2440
P. putida KT2440
PET and BHET degradation experiment: To assess the selective degradation of PET/BHET by the PETase and MHETase expressing strain, shake flask experiments were performed using 125 mL baffled flasks containing 25 mL modified M9 media (6.78 g/L Na2HPO4, 3.00 g/L K2HPO4, 0.50 g/L NaCl, 1.66 g/L NH4Cl, 0.24 g/L MgSO4, 0.01 g/L CaCl2), and 0.002 g/L FeSO4) supplemented with 20 mM of glucose and amorphous PET coupons (amorphous PET films with a crystallinity of 14.8±0.2%, synthesized at NREL) or BHET (Obtained from IBM Almaden Research Center, BHET was derived from waste PET bottles via chemical depolymerization process), and inoculated to OD600 0.1 with pre-culture. Pre-cultures of the strains were prepared by inoculating 25 mL M9 medium supplemented with 20 mM glucose in a 125 mL baffled flask to an OD600 of 0.05-0.1 and incubating shaking at 225 rpm, 30° C. At mid log phase (OD600 0.5-1.0) cells were harvested by centrifugation at 13,000 rpm, and the cell pellets were washed twice and resuspended in M9 medium without a carbon source. Cultures were incubated shaking at 225 rpm, 30° C. 1 mL samples were collected periodically and subjected to HPLC analysis to detect the degraded products. After the fermentation, PET coupons were subjected to microscopic observation.
Scanning Electron Microscopy (SEM): Imaging by scanning electron microscopy (SEM) was performed using a FEI Quanta 400 FEG instrument under low vacuum (0.45 Torr) operating with the gaseous solid-state detector (GAD). Samples were prepared for imaging by fixation in 2.5% gluteraldehyde buffered in 1×PBS (EMS, Hatfield, PS), dehydration in an ethanol series, then freezing in liquid nitrogen followed by lyophilization. Dry samples were mounted on aluminum stubs using carbon tape, and sputter coated with 9 nm of Ir metal. Images were captured at a beam accelerating voltage of 24 keV.
High performance liquid chromatography (HPLC) analysis: Concentrations of TPA, MHET, and BHET were measured using HPLC by injecting 6 μL of 0.2-μm filter-sterilized culture supernatant onto an Agilent1100 series system (Agilent USA, Santa Clara, Calif.) equipped with a Phenomenex Rezex RFQ-Fast Fruit H+ column (Phenomenex, Torrance, Calif.) and cation H+ guard cartridge (Bio-Rad Laboratories, Hercules, Calif.) at 85° C. A mobile phase of 0.1N sulfuric acid was used at a flow rate of 1.0 mL/min. Diode array detectors were used for compound detection. Compounds were identified by relating the retention times and spectral profiles with standard HPLC grade pure compounds (Sigma Aldrich, St. Louis, Mo., USA) and the concentration of each compound was calculated based on a calibration curves generated using pure compounds.
To enable TPA catabolism in P. putida KT2440, genes for TPA transport and for conversion of TPA into protocatechuic acid (PCA), an intermediate metabolite of ß-ketoadipate pathway were introduced into the chromosome of P. putida strain KT2440. Three different operons containing genes required for TPA catabolism [two operons from Comamonas sp. E6 (operon I: tphA2I, tphA3I, tphBI, and tphA1I) and (operon II: tphA2II, tphA3II, tphBII, and tphA1II), and one from R. jostii RHA1 (tpaA1, tpaA2, tpaC, and tpaB)], and two different operons containing transport genes [one from Comamonas sp. E6 (tphC, tpiA, and tpiB) and one from R. jostii RHA1(tpaK) were tested in various combinations (Table 4). Additionally, each operon was placed under control of 3 different promoters of varying strengths (from strongest to weakest: P-Tac, P-549, P-Lac, P-3079). Those gene clusters were successfully integrated into a modified version of P. putida KT2440 that has 3 poly-attB genetic islands for DNA insertion via highly efficient phage integrase system.
Comamonas
Comamonas
Comamonas
Comamonas
Rhodococcus
Comamonas
jostii RHA1
Comamonas
Comamonas
Comamonas
Comamonas
Rhodococcus
Comamonas
jostii RHA1
Comamonas
Comamonas
Comamonas
Comamonas
Rhodococcus
Comamonas
jostii RHA1
Comamonas
Rhodococcus
jostii RHA1
Comamonas
Rhodococcus
jostii RHA1
Rhodococcus
Rhodococcus
jostii RHA1
jostii RHA1
In an embodiment, thirty-five strains were generated, of which four had substantial growth with TPA as the sole carbon source. Each of the four strains that were able to metabolize TPA contained one of the two Comamonas sp. E6 catabolic operons (I or II) in combination with the R. jostii transporter. Robust expression was a requirement for TPA utilization, as growth was only detected when catabolic and transport genes were expressed from the strongest tested promoters (P-Tac or P-549). Of note, the growth data revealed that neither Comamonas sp. E6 TPA transporter nor R. jostii RHAI catabolic genes enable TPA catabolism in P. putida KT2440. Growth in minimal media containing either 10 mM TPA or 10 mM PCA was compared for each of the TPA catabolizing strains. An extended lag phase and about a 3-fold slower growth rate for all strains indicated that TPA is not used as efficiently as PCA as a substrate (
P. putida in minimal medium containing either 10
Different versions of a synthetic operon coding for a terephthalic acid degradation pathway were constructed for chromosomal integration and expression in Acinetobacter baylyi ADP1. This operon includes codon-optimized versions of the genes tphCIIA2IIA3IIBIIAII and tpiBA from Comamonas sp. E6 under control of a constitutive promoter, with each gene being preceded by a synthetic ribosome binding site sequence. The description and accession numbers for the wild-type Comamonas sp. E6 tphCIIA2IIA3IIBIIAII and tpiBA genes are listed in Table 6. For the homologous recombination and insertion of the operon in the chromosome of Acinetobacter baylyi ADP1, upstream and downstream homology arms of ˜2000 bp were amplified from genomic DNA and assembled by overlap extension PCR to flank the synthetic genes. Linear DNA fragments were transformed into naturally competent Acinetobacter baylyi ADP1 cells as described in the literature.
In a first shake-flask experiment, an engineered Acinetobacter baylyi ADP1 strain, IP103, expressing the tphCIIA2IIA3IIBIIAII synthetic genes was grown in Acinetobacter minimal media in the presence of 5 mM terephthalic acid and 20 mM pyruvate, the latter being fed every 24 hours to support cell growth. As seen in
Genes expressing the terephthalate transporter from Comamonas sp. E6, tpiBA, were then similarly codon optimized and incorporated into the genome of IP103 downstream of the tphCIIA2IIA3IIBIIAII genes, such that expression of all of these genes was driven as an operon by the same promoter. In a shake-flask experiment, this new strain expressing the synthetic terephthalate transporter genes, tpiAB, as well as the tphCIIA2IIA3IIBIIAII genes, IP131, and the parent strain expressing only the tphCIIA2IIA3IIBIIAII genes, IP103, were grown in Acinetobacter minimal media supplemented with 5 mM terephthalic acid and 20 mM pyruvate, fed only at the beginning of the experiment. As seen in
Poly(ethylene terephthalate) (PET) is among the most widely consumed synthetic plastics and thus also a major component of plastic waste in landfills. The development of chemical catalysis approaches for PET depolymerization to monomers offers new options for both closed-loop recycling and open-loop upcycling of PET, the latter of which can leverage biological transformations to higher-value products. To that end, here we apply catalytic glycolysis to deconstruct PET to bis(2-hydroxyethyl) terephthalate (BHET). For BHET conversion to terephthalate and ethylene glycol, we engineer Pseudomonas putida KT2440 with PETase and MHETase enzymes from Ideonella sakaiensis. We further engineer P. putida to convert terephthalate to a performance-advantaged bioproduct, b-ketoadipic acid, and for improved utilization of ethylene glycol, a byproduct of BHET catabolism. In a bioreactor, we produce 15.1±0.6 g/L of b-ketoadipic acid (b KA) from BHET at 76±3% molar yield. Lastly, we demonstrate conversion of catalytically depolymerized PET to bKA. Overall, this work highlights the potential of tandem catalytic deconstruction and biological conversion as a means to upcycle waste PET.
The accumulation of plastics in landfills and the natural environment is now widely recognized to be a global pollution crisis. As a primary component of a holistic solution to address this global challenge, chemical recycling technologies hold considerable promise to break down waste synthetic polymers into processable intermediates, including the original monomers. The resulting intermediates from these deconstruction processes can be either reformulated into chemically identical materials, known as closed-loop recycling, or converted into new materials, known as open-loop recycling. Open-loop recycling offers the potential to both incentive the economics of waste plastics reclamation via the production of higher-value materials (upcycling), as well as produce new materials that are more readily recyclable than the parent polymer. For open-loop polymer recycling strategies, a portfolio of synthetic chemistry and synthetic biology-based transformations can be leveraged and combined to produce new building blocks.
Due to its widespread use in single-use beverage bottles, clothing, carpet, and food packaging, poly(ethylene terephthalate) (PET) has long been a primary target substrate for chemical recycling. Today, only single-use beverage bottles and other rigid PET materials are able to be recycled at any appreciable global scale via mechanical recycling, which primarily converts the polymer to lower-value textiles or fibers, meaning ultimately the plastic waste will still end its functional life in the landfill or into the natural environment. Chemical recycling approaches for PET offer the potential to dramatically increase the volume of material that can be recycled to include textiles, films, packaging, etc. Deconstruction strategies for PET into monomers include glycolysis, chemical hydrolysis, enzymatic hydrolysis methanolysis, and thermal depolymerization, among many emerging, catalysis-enabled options. Glycolysis is a particularly promising approach to depolymerize PET to bis(2-hydroxyethyl) terephthalate (BHET) in the presence of various catalysts when ethylene glycol is used as the reactant (and typically the solvent as well) (
The potential for metabolic engineering, synthetic biology, biochemistry, and industrial biotechnology to play a role in chemical recycling of plastics is well recognized. For biological conversion of BHET to value-added chemicals, there are a considerable number of existing components that can be combined to enable its biological conversion. For BHET hydrolysis into its constituent building blocks, the two-component PETase and MHETase enzyme system discovered by Yoshida and co-workers from Ideonella sakaiensis 201-F6 converts BHET into terephthalate (TPA) and ethylene glycol (EG).16 Microbial conversion metabolic pathways for both PET building blocks, TPA and EG, have been reported. For EG, we previously reported engineering of the aromatic catabolic bacterium, Pseudomonas putida KT2440 (hereafter P. putida), to convert up to 2 M EG substrates in shake flasks cultivations by constitutive overexpression of native genetic machinery. Additional work using adaptive laboratory evolution (ALE) in the same strain also resulted in similar performance, and revealed the importance of a key regulator in EG catabolism in P. putida. The catabolic pathways for TPA, including both transporters and enzymes, have been described in diverse bacteria, including Comomonas sp. E6 (hereafter Comamonas), Rhodococcus jostii RHA1 (hereafter R. jostii), Pseudomonas sp. GO16, and I. sakaiensis 201-F6 (hereafter I. sakaiensis). Conveniently, TPA catabolism in these microbes all proceeds via protocatechuate (PCA), a central intermediate in aerobic aromatic catabolism including in P. putida.22 This central intermediate can be converted into aromatic catabolic intermediates such as muconic acid or β-ketoadipic acid, or converted to central carbon metabolism to produce any number of accessible products, such as polyhydroxyalkanoates.
In the current work, we present a metabolic engineering effort that culminates in a P. putida strain which expresses PETase and MHETase for BHET conversion to TPA, transforms TPA into a performance-advantaged bioproduct, β-ketoadipic acid, and rapidly utilizes the byproduct EG (
Results
Deregulation and Overexpression of Native P. puitda Genes Improved EG Catabolism
Two units of EG are released for every BHET molecules (
We combined the overexpression of gclDEFG:PP_3794 and a gclR deletion into one strain, named RC024 (strain genotypes are provided in Table 1). RC024 was compared to RC002 and MFL185 in M9 minimal medium with 100 mM EG as the sole carbon source. As compared to MFL185, RC024 displayed an improved growth rate (0.26±0.0 vs. 0.17±0.01 h-1, respectively; p<0.05, paired one-tailed t-test) and decreased lag phase (11.7±0.5 vs. 16±1.1 h, respectively; p<0.05), whereas RC002 did not display any growth in 100 mM EG (
P. putida
P. putida ΔhsdM-hsdR::Ptac:tphA2IIA3IIBIIA1II-E6 fpvA:Ptac:tpaKRHA1
P. putida ΔhsdM-hsdR::Ptac:tphA2IIA3IIBIIA1II-E6 fpvA:Ptac:tpaKRHA1
P. putida ΔgclR
P. putida ΔgclR Ptac:glcDEFG:PP_3749
P. putida ΔhsdM-hsdR::Ptac:tphA2IIA3IIBIIA1II-E6 fpvA:Ptac:tpaKRHA1
P. putida ΔhsdM-hsdR::Ptac:tphA2IIA3IIBIIA1II-E6 fpvA:Ptac:tpaKRHA1
P. putida ΔhsdM-hsdR::Ptac:tphA2IIA3IIBIIA1II-E6 fpvA:Ptac:tpaKRHA1
P. putida ΔhsdM-hsdR::Ptac:tphA2IIA3IIBIIA1II-E6fpvA:Ptac:tpaKRHA1
RC002, MFL185, and RC024 in M9 minimal medium plus 100 mM EG as the sole carbon source. Growth was measured in a Tecan Infinite® F500 at 30° C. (c) Growth and EG concentrations of RC024 shaken flask cultivations in M9 minimal medium supplemented with 100 mM EG as the sole carbon source. Error bars represent the standard deviation among biological triplicates. Strain genotypes are provided in Table 7.
Heterologous Expression of tpaK and tphA2A3BA1 Enabled TPA Catabolism by P. putida.
TPA is the product of PETase- and MHETase-mediated BHET breakdown but is not natively catabolized natively by P. putida (
Aromatic carboxylates are predicted to minimally passively diffuse across a phospholipid bilayer akin to the bacterial inner membrane, so we hypothesized that active TPA transport is necessary for TPA catabolism in P. putida. In R. jostii, the TPA transporter is encoded by tpaK. In Comamonas, tphC and tpiBA are required for TPA uptake which were combined into a single operon for expression in P. putida. DNA constructs were built with both the P549 and Plac promoters, resulting in four plasmids (Tables 8-10).
A combinatorial library of 36 P. putida variants was built by moving one of the catabolic plasmids and one of the transport plasmids into the P. putida genome via insertion into a landing pad based on the previously-developed high efficiency site-specific recombination system.36 All isolates grew with PCA as the sole carbon source, as expected. Growth in TPA as the sole carbon source was observed only by four of the 36 strains—TDMM083, TDM084, TDM086, and TDM087—all of which harbor plasmids expressing the tpaK transporter combined with either tph catabolic operon from Comamonas (
While these strains could grow in TPA, the growth rate was slow as compared to PCA (
Using this information, we inserted the best TPA catabolic and transport pathway designs into the P. putida chromosome via homologous recombination. Ptac:tphA2IIA3IIBIIA1II replaced the inactive Type I DNA-restriction system genes hsdRM (PP_4740-PP_4741), and Ptac:tpaK was inserted into the intergenic region following fpvA (PP_4217). The resulting strain, TDM461, displayed a growth rate of 0.39±0.20 h-1 in 10 mM PCA and 0.23±0.00 h1 in 10 mM TPA (
Stacked Expression of PETase and MHETase Enabled BHET Catabolism by P. putida
Enzymatic conversion of BHET to TPA by I. sakaiensis occurs sequentially via two esterases, PETase and MHETase. To enable BHET conversion in P. putida, we first combined the TPA and EG genetic modifications described in the first two sections, generating strain RC026. For heterologous expression of PETase and MHETase, we maintained the I. sakiensis secretion signals, codon optimized each gene, designed synthetic RBSs, arranged a two-gene PETase:MHETase operon, drove expression via Ptac, and integrated this expression cassette into the chromosome at the gclR locus of RC026, generating strain RC038 (
BHET, MHET, and TPA utilization dynamics were assessed in shaken flasks. Non-inoculated controls displayed 14±10% BHET degradation at 48 h of cultivation (
Bioconversion of BHET to β-Ketoadipate (βKA)
βKA can be polymerized into a nylon-6,6 analog with performance advantages, including a higher Tg and Tm, and a lower permeability.24 Notably, βKA is a metabolic intermediate of the βKA pathway, found in both bacterial and eukaryotic microrganisms—espeically soil-dwelling—for the degradataion of lignin-derived aromatics and environmental pollutants.41 In P. putida, ortho-cleavage of PCA by the PcaHG 3,4-dioxygenase (intradiol) generates a β-carboxymuconate moleucle which is converted to βKA by the PcaB, PcaC, and PcaD cycloisomerase, decarboxylase, and enol-lactonase activities, respectively (
Bioreactors were employed to evaluate βKA production from BHET as pH control is necessary when producting the βKA acid. P. putida also produces 2-ketogluconic acid (2KGA) in excess when glucose accumulates. To mitigate 2KGA accumulation, a dissolved oxygen (DO)-stat strategy was used to limit glucose accumulation. Pulses of 2 mM glucose from a 500 g/L glucose, 100 g/L (NH4)2SO4, and 2% (v/v) antifoam feed solution were fed when the DO reached 70% (
BHET was fed separately from glucose via manual powder additions. We resorted to a solid feed because BHET solubility in water was so low it prohibited the preparation of a concentrated liquid stock. BHET power was ground, pasteurized, and added to the bioreactors via a port in the headplate (
BHET powder was added to each of three bioreactors in five discrete manual feedings totalling 47 g (
At 96.6 h of cultivation, 31.5 g/L BHET had been converted to 15.1±0.6 g/L βKA at 76±3% molar yield and a productivity of 0.16±0.01 g βKA/L/h (
Biological Conversion of Chemically Depolymerized PET to βKA
Lastly, we pursued a proof-of-concept for tandem chemical deconstruction of PET followed by biological upcycling to βKA. Goodfellows Biaxially Oriented PET flakes were deconstructed via transesterification where ethylene glycol was used as the diol and titanium butoxide was used as the catalyst (
We took a simple approach to prepare the crude reaction product for bioconversion (
We also assessed bioconversion of a liquid suspension to enable accurate BHET quantification (no solids), avoid any heat-induced BHET degradation, and circumvent the need for antibiotic addition. The wet crude product was added to water, mixed at room temperature, and 0.2 μm filtered (
Here, we present a chromosomally engineered P. putida strain capable of catabolizing TPA and BHET—the latter of which is a product of chemocatalytic PET depolymerization—as sole carbon sources (
Catabolism of TPA is central to bio-upcycling of PET, and has been reported to occur in diverse bacteria including Nocardia, 43 Bacillus, 44 Rhodococcus, Comamonas, and Pseudomonas. Narancic et al. recently engineered P. putida KT2440 for TPA catabolism by heterologous, plasmid-based expression of the P. umsongensis GO16 TPA gene cluster (including tpaK, tphA1BA3A2, and iclR). Comparing the genetic elements from P. umsongensis GO16 to those engineered here (from Comomonas sp. E6 and R. jostii) in P. putida KT2440, or comparing the engineered P. putida KT2440 reported here to P. umsongensis GO16 when it becomes publicly available, would be a useful endeavor towards optimizing TPA catabolism in P. putida KT2440. Enzyme engineering and/or directed evolution of TphA (for which no structure has been reported) and TphB (for which the B. xenovorans LB400 structure has been solved) may further serve to improve TPA utilization rates, ultimately working to improve chemical productivities from depolymerized PET streams. Looking ahead, post-consumer PET waste streams will contain additives (e.g., dyes and plasticizers) that may not be catabolized by P. putida. Characterization of these streams to identify the chemicals present and engineering metabolic pathways for utilization thereof (perhaps preceded by bioprospecting for discovery the associated pathways) will be necessary to avoid toxic accumulation during the bioconversion process.
Metabolic engineering holds the potential to considerably improve the microbial chassis presented here. At the BHET loadings we used (<8 g/L instantaneous addition of solids), TPA accumulation was observed, suggesting that its catabolism is the rate-limiting step. As discussed above, efforts to improve TPA utilization should be pursued, for example, via adaptive laboratory evolution similar to our recent efforts with P. putida KT2440 and lignin-related aromatic compounds, to generate optimized TPA-catabolizing strains. Should the TPA bottleneck be overcome, improvement of BHET and MHET turnover may become necessary. Optimization of PETase/MHETase secretion and/or exploration of other PET hydrolases is of interest.
Bioprocess engineering will also be necessary to improve productivities and the feasibility of feeding solid plastic substrates. Adaptation of powder feeders to provide substrate in a timely (e.g., smaller feeds more routinely) and automated (e.g., supplied following a specified trigger) manner holds great potential. Examples of bioreactor configurations that accommodate solid feedings include fed-batch addition of pretreated corn stover via a mounted and automated powder feeder. Batch cultivations with solids—as is commonplace for wastewater treatment and the brewing of beer—is a promising alternative for substrates so long as chemical concentrations remain below the toxicity limit.
Biodegradation of plastics, defined as polymer depolymerization followed by subsequent monomer assimilation and mineralization, is considered as part of the solution to mitigate environmental (micro)plastic accumulation. Rigorous evaluation of the carbon fate from synthetic polymers is necessary to appropriately evaluate and classify the extent of microbial plastic degradation. A great example this comes from Yoshida et al., who reported I. sakaiensis performs PET depolymerization (via PETase and MHETase) followed by TPA assimilation and mineralization, constituting an example of microbial biodegradation of a fossil carbon-based plastic. Exogenous PETase and MHETase expression here enabled BHET catabolism (
Depolymerization of PET has been long studied via multiple approaches. Enzymatic hydrolysis, chemical hydrolysis, and thermolysis all produce the base monomers, TPA and EG. Conversely, chemical glycolysis (as conducted here) produces BHET when EG is used as the solvent, methanolysis produces dimethylterephthalate (DMT), and alcoholysis produces terephthalate diesters. Biological upcycling approaches, like that proposed here, are tunable to the deconstruction method and generated products. Indeed, the choice of deconstruction strategy will inform both the metabolic engineering approach and bioprocess needs, given the differences in catabolic enzyme needs. For example: both PETase and MHETase would be suitable for BHET (e.g., glycolysis product); MHETase, but not PETase, would be suitable for diester products of terephthalate (e.g., alcoholysis product); and only the TPA transport and catabolic genes would be necessary for TPA (e.g., hydrolysis and thermolysis products). Tandem deconstruction and upcycling approaches for PET will ultimately be determined by a combination of process feasibility and process modeling efforts to examine the economics and environmental impacts.58 We stress that the process option we demonstrated here is one of many that are conceptually feasible, and that judicious process analyses will be needed to compare among options, which we will examine in future efforts.
Materials and Methods
Bacterial Strains and Cultivation
Chemically competent NEB® 5-alpha F′Iq E. coli (NEB Cat. C29921) was cultivated at 37° C. shaking at 225 rpm in Miller's LB (Sigma Cat. L3522) supplemented with 50 μM kanamycin (Km). Pseudomonas putida KT2440 (ATCC® 47054, hereafter KT2440) and derived strains were cultivated in M9 minimal media (6.78 g/L Na2HPO4, 3 g/L KH2PO4, 0.5 g/L NaCl, 1 g/L NH4Cl, 2 mM MgSO4, 100 μM CaCl2, and 18 μM FeSO4) at 30° C. shaking at 225 rpm. Glycerol stocks (20% (v/v)) were revived in LB, with the appropriate antibiotic for E. coli strains. M9 media was supplemented with carbon source(s), as indicated for each experiment. All chemicals were purchased from Sigma Aldrich unless specified otherwise. TPA stock solutions were made in water by gradually pH adjusting with NaOH; stocks were 0.2 μm filtered before use. Commercial BHET solution were made in water at a 2× concentration. Solubilization was achieved by sonicating the solution in a water bath for 1-1.5 h at 30° C. with periodic mixing; stocks were 0.2 μm filtered before use.
Plasmid Construction
Details on plasmid constructions can be found in Supplementary Tables 1-3. Briefly, Oligos were synthesized by Integrated DNA Technologies (IDT) unless otherwise specified. DNA amplification for plasmid constructions were performed via PCR with Q5® Hot Start High-Fidelity 2× Master Mix (NEB #M0494). Plasmid were assembled via Gibson Assembly or with NEB® NEBuilder HiFi DNA Assembly (NEB #E5520) and directly transformed into NEB® 5-alpha F′Iq E. coli for plasmid maintenance. Colony PCRs were performed with MyTaq™ Red Mix (Bioline #25043) and plasmid inserts were confirmed with Sanger Sequencing (GENEWIZ, Inc.). Plasmid maps for the TPA library pTM-series 202, 204, 205, 207, 208, 210, 211, and 212) are provided in Fig. S12.
Strain Construction
For construction of the TPA-catabolizing library, a modified strain of P. putida that contains several serine recombinase attB attachment sites at neutral loci served as the host (strain AG3454). AG3454 was simultaneously transformed with four plasmids, including a catabolic plasmid and a transport plasmid, which had different attP attachment sites corresponding to separate attB loci, and two plasmids that independently and transiently expressed the serine recombinases required for integration. Transformants were selected on LB plates (1.5% agar) containing both antibiotics for the catabolic plasmid (kanamycin, 50 μg/mL) and the transport plasmid (gentamicin, 30 μg/mL). Initial recombination into the chromosome was selected on LB plates containing 50 μg/mL kanamycin, and the second crossover event was counter-selected on YT+25% sucrose plates (10 g/L yeast extract, 20 g/L tryptone, 250 g/L sucrose, 18 g/L agar), and removal of plasmid backbone was confirmed by PCR and an inability to grow on LB plates with 50 μg/mL kanamycin, as previously described. All other chromosomal integrations and deletions in KT2440 were performed via the antibiotic/sacB method, as previously described. Correct integrations were confirmed by cPCR. Details on individual strain constructions can be found in Tables 8-10.
Adaptive Laboratory Evolution (ALE)
ALE was performed by serially passaging isolates in MME minimal medium (Table S5) with 10 mM TPA as the sole carbon source. Duplicate cultures of each TPA-utilizing isolate were started from individual colonies and continually passaged in fresh media upon reaching stationary phase. To evaluate the isolates, all isolates of the combinatorial library were tested for the ability to utilize TPA for growth. Overnight cultures were grown from individual colonies picked into LB with 50 μg/mL kanamycin and 30 μg/mL gentamicin. Cultures were washed once in MME minimal media (Table 9), and then inoculated (2% inoculum) into MME with either 10 mM PCA or 10 mM TPA.
Determination of TPA Consumption Rate
The rate of TPA consumption was measured by sampling of batch cultures grown in shake flasks at 30° C. A seed culture of P. putida TDM461 was grown overnight in MME with 50 mM TPA and was used to inoculate duplicate flasks of 25 mL Modified MME with 50 mM TPA at 10% inoculum. Trial experiments indicated growth was limited in standard MME with 50 mM TPA, and thus the following supplementations were made. Modified MME is based on the MME recipe from Supplemental Table 2, but with 2×NH4C1 (1.0 g/L), 2× Trace Minerals (2 mL/L of 1000× solution), and 20 mM Tris(hydroxymethyl)aminomethane (Tris base). Periodically 1 mL samples were withdrawn, cells were pelleted by centrifugation, and the supernatant was stored at −20° C. The concentration of TPA in culture supernatants was measured on an Agilent 1260 Infinity II HPLC equipped with a Bio-Rad Fast Acid Analysis HPLC column. Prior to analysis, samples were thawed, acidified to a final concentration of 5 mM H2SO4 to match the mobile phase, and passed through a 0.45 μm filter. A peak for TPA eluted at around 21.5 min and was detected by the Agilent 1260 Infinity II Variable Wavelength Detector at 230 nm. TPA was completely consumed in less than 38 hours, and the maximum consumption rate was reached as the culture reached stationary phase (around 21 hours) and approximately 86% of TPA had been consumed.
Microtiter Plate Cultivations
Precultures were inoculated from glycerol stocks and grown overnight (12-16 h) in LB at 30° C. and 225 rpm, washed in 1×M9 salts, and inoculated into M9 minimal media supplemented with the carbon source(s) specified for each experiment. Tecan experiments were performed in an Infinite® F500 at 30° C. and OD600 was measured at 15 min. intervals. BioscreenC® (Growth Curves, USA) experiments were performed in honeycomb 100-well plates at 30° C., maximum shaking, and wideband absorbance (420-580 nm) was measured every 15 min.
Shaken Flask Cultivations with Model Substrate
Precultures were prepared and washed, inoculated at an OD600 of 0.1 in 30 mL of M9 minimal medium supplemented with the carbon source(s) as specified in 125 baffled metal-capped Erlenmeyer flasks, and cultivated at 30° C. with shaking at 225 rpm (0.75″). Growth was measured as absorbance at 600 nm (OD600). Samples were taken for metabolite analysis by removing 1 mL of culture, centrifuging at >18,000 g for 2 min, 0.2 μm syringe filtering the supernatant into glass vials, capping, and storing at −20° C. until analysis. Raw data for growth and metabolite abundance measurements for all shaken flask experiments are provided in.
Bioreactor Cultivations
Applikon In-Control 2.5 L bioreactors were sterilized and 1.2 L of M9 minimal medium (13.6 g/L NaHPO4, 6 g/L KH2PO4, 1 g/L NaCl, 2 g/L (NH4)2SO4, 2 mM MgSO4-7H2O, 0.1 mM CaCl2-2H2O, 5 mg/L FeSO4-7H2O, and 0.2 mL/L Antifoam 204) with 2.7 g/L glucose was added to each reactor. Triplicate AW165 seed cultures were prepared by reviving glycerol stocks in 50 mL LB and cultivating overnight at 30° C. and 225 rpm. The cells were washed in M9 minimal medium salts and inoculated into three bioreactors at an OD600 of 0.2 (˜5 mL washed seed culture per reactor).
A DO-stat glucose fed-batch with manual BHET feeding was employed. The feeding solution contained 100 g/L ammonium sulfate, 500 g/L glucose, 2% (v/v) antifoam 206. The feeding solution was aliquoted into three 300 mL bottles (one for each reactor) and pH adjusted with 350 uL of 4N NaOH per bottle. When the DO reached 70%, the feeding solution was pumped to provide 2 mM glucose. Agitation was manually adjusted to maintain frequent DO oscillations. Following 4 h of glucose batch phase, 1 mM 4HBA was added and the reactors were run for an additional 3.5 h prior to BHET addition. The poor solubility of BHET in water prevented preparation of concentrated stocks, so solid BHET feeding was employed. BHET flakes (Sigma Cat. 465151) were ground into small particles, heated at 70° C. for 1 h to pasteurize, weighed under aseptic conditions, and added to reactor via a port in the headplate at the times and amounts specified. To mitigate contamination via the open port during solid feeding, 50 μM ampicillin was added. The fermentations were harvested when DO oscillations became infrequent.
PET Deconstruction Via Glycolization
PET deconstruction via glycolysis was performed as previously described.30 Briefly, Goodfellows Biaxially Oriented PET flakes (Cat. #) were . . . . Following the reaction, the crude product was filtered for 2 h to remove excess EG. Characterization details
Shaken Flask Cultivations with Crude PET Reaction Product
For microbial cultivations in PET-derived BHET, solid and liquid feeds were prepared. For solid addition, the reaction product was filtered for 2 h to remove some EG, weighed, heated at 70° C. for 1 h to pasteurize, and added to media along with ampicillin (50 μM) to prevent microbial contamination. For liquid addition, the reaction product was weighed, added to deionized water, stirred at room temperature for 1 h, and 0.2 μm vacuum filtered. Preculture preparation and sampling was performed as in described in Shaken flask cultivation.
E. coli. cPCR confirmation with oCJ054 and
E. coli. cPCR confirmation with oCJ546
AATTAATCATCGGCTCGTATAATGTGTGGAATTGT
GAGCGGATAACAATTTCACACCGGAGGGAGTTTTGCGATG
CCACACATTATACGAGCCGATGATTAATTGTCAAC
GGAACGAAACCatgaacttccctcgcgcgtcgcgcctgatgcagg
sakaiensis strain 201-F6
GGGTATATCAAATGCAGACCACCGTCACCACTATGCTGCTGGCAT
E. coli
P. putida
P. putida KT2440 with serine recombinase
P. putida KT2440 ΔhsdM-
P. putida KT2440 ΔgclR
P. putida KT2440 ΔgclR
P. putida KT2440 ΔhsdM-
P. putida KT2440 ΔhsdM-
P. putida KT2440 ΔhsdM-
P. putida KT2440 ΔhsdM-
The foregoing discussion and examples have been presented for purposes of illustration and description. The foregoing is not intended to limit the aspects, embodiments, or configurations to the form or forms disclosed herein. In the foregoing Detailed Description for example, various features of the aspects, embodiments, or configurations are grouped together in one or more embodiments, configurations, or aspects for the purpose of streamlining the disclosure. The features of the aspects, embodiments, or configurations, may be combined in alternate aspects, embodiments, or configurations other than those discussed above. This method of disclosure is not to be interpreted as reflecting an intention that the aspects, embodiments, or configurations require more features than are expressly recited in each claim. Rather, as the following claims reflect, inventive aspects lie in less than all features of a single foregoing disclosed embodiment, configuration, or aspect. While certain aspects of conventional technology have been discussed to facilitate disclosure of some embodiments of the present invention, the Applicants in no way disclaim these technical aspects, and it is contemplated that the claimed invention may encompass one or more of the conventional technical aspects discussed herein. Thus, the following claims are hereby incorporated into this Detailed Description, with each claim standing on its own as a separate aspect, embodiment, or configuration.
This application is a continuation in part of and claims priority under 35 U.S.C. § 119 to U.S. patent application Ser. No. 17/055,626 filed on 16 Nov. 2020 which is a national stage 371 application of PCT/US19/32480 filed on 15 May 2019, which claims priority under 35 U.S.C. § 119 to U.S. Provisional Patent Application No. 62/671,477 filed on 15 May 2018, the contents of which are hereby incorporated in their entirety.
The United States Government has rights in this disclosure under Contract No. DE-AC36-08GO28308 between the United States Department of Energy and Alliance for Sustainable Energy, LLC, the Manager and Operator of the National Renewable Energy Laboratory. The United States Government has rights in this invention pursuant to contract no. DE-AC05-00OR22725 between the United States Department of Energy and UT-Battelle, LLC.
Number | Date | Country | |
---|---|---|---|
62671477 | May 2018 | US |
Number | Date | Country | |
---|---|---|---|
Parent | 17055626 | Nov 2020 | US |
Child | 17198230 | US |