The present invention relates to engines such as for use in vehicles. In particular, the present invention relates to variable actuation of valves in an engine.
A camshaft may be provided in an engine to facilitate actuation of valves during engine operation. The camshaft may be engaged with a crankshaft (e.g., via a belt) such that rotation of the crankshaft correspondingly rotates the camshaft to actuate the valves. The mechanical arrangement of the camshaft as well as the phase relationship between the camshaft and the crankshaft may determine various valve actuation characteristics (e.g., the duration of valve actuation, the distance of the actuation of the valve, and the timing of the valve actuation with respect to the crankshaft). Such valve actuation characteristics may affect the operating conditions of the vehicle (e.g., efficiency, reliability, drivability).
In accordance with one embodiment, an engine comprises a crankshaft, a crankshaft pulley, a piston cylinder, a piston, a valve, a camshaft, a camshaft pulley, a first deflection member, a second deflection member, a flexible transmitter, and a first deflection actuator. The crankshaft pulley is attached to the crankshaft and is configured to rotate about a crankshaft axis. The piston is attached to the crankshaft and is disposed at least partially within the piston cylinder. The valve is configured for selectively facilitating passage of fluid with respect to the piston cylinder. The camshaft comprises an outer elongate member, an inner elongate member, a tab, and a camshaft actuator. The outer elongate member comprises an outer surface and a lobe. The lobe is configured for actuating the valve. The outer elongate member axially defines a passageway and defines an aperture extending from the outer surface to the passageway. The outer elongate member is configured to rotate about a first axis. The inner elongate member is axially disposed within the passageway and is configured to move within the passageway. The tab is attached to the inner elongate member and extends into the aperture defined by the outer elongate member. The camshaft actuator is configured to selectively move the inner elongate member relative to the outer elongate member. The camshaft pulley is attached to the camshaft and is configured to rotate about the first axis. The flexible transmitter is routed sequentially over the camshaft pulley, the first deflection member, the crankshaft pulley, and the second deflection member. Rotation of the crankshaft correspondingly rotates the camshaft pulley to facilitate a phase relationship between the camshaft pulley and the crankshaft pulley. The first deflection actuator is engaged with the first deflection member and is configured to selectively adjust the relative distance between the first deflection member and the crankshaft axis to facilitate variation in the phase relationship.
In accordance with another embodiment, an engine comprises a crankshaft, a crankshaft pulley, at least one piston cylinder, at least one piston, a plurality of valves, a first camshaft, a second camshaft, a first camshaft pulley, a second camshaft pulley, a first deflection member, a second deflection member, a flexible transmitter, and a first deflection actuator. The crankshaft pulley is attached to the crankshaft and is configured to rotate about a crankshaft axis. The at least one piston is attached to the crankshaft and is disposed at least partially within the piston cylinder. The plurality of valves are configured for selectively facilitating passage of fluid with respect to said piston cylinder. The first camshaft comprises a first outer elongate member, a first inner elongate member, a first tab, and a first camshaft actuator. The first outer elongate member comprises a first outer surface and a first lobe. The first lobe is configured for actuating one of said valves. The first outer elongate member axially defines a first passageway and defines a first aperture extending from the first outer surface to the first passageway. The first outer elongate member is configured to rotate about a first axis. The first inner elongate member is axially disposed within the first passageway and is configured to move within the first passageway. The first tab is attached to the first inner elongate member and extends into the first aperture defined by the first outer elongate member. The first camshaft actuator is configured to selectively move the first inner elongate member relative to the first outer elongate member. The second camshaft comprises a second outer elongate member, a second inner elongate member, a second tab, and a second camshaft actuator. The second outer elongate member comprises a second outer surface and a second lobe. The second lobe is configured for actuating another of said valves. The second outer elongate member axially defines a second passageway and defines a second aperture extending from the second outer surface to the second passageway. The second outer elongate member is configured to rotate about a second axis. The second inner elongate member is axially disposed within the second passageway and is configured to move within the second passageway. The second tab is attached to the second inner elongate member and extends into the second aperture defined by the second outer elongate member. The second camshaft actuator is configured to selectively move the second inner elongate member relative to the second outer elongate member. The first camshaft pulley is attached to the first camshaft and is configured to rotate about the first axis. The second camshaft pulley is attached to the second camshaft and is configured to rotate about the second axis. The flexible transmitter is routed over the first camshaft pulley, the second camshaft pulley, the first deflection member, the second deflection member, and the crankshaft pulley. Rotation of the crankshaft correspondingly rotates the first camshaft pulley and the second camshaft pulley to facilitate a phase relationship between each of the first camshaft pulley, the second camshaft pulley, and the crankshaft pulley. The deflection actuator is engaged with the first deflection member and is configured to selectively adjust the relative distance between the first deflection member and the crankshaft axis to facilitate variation in the phase relationship between at least two of the first camshaft pulley, the second camshaft pulley, and the crankshaft pulley.
In accordance with another embodiment, a vehicle comprises a drivetrain and an engine coupled to the drivetrain. The engine comprises a crankshaft, a crankshaft pulley, a piston cylinder, a piston, a valve, a camshaft, a camshaft pulley, a first deflection member, a second deflection member, a flexible transmitter, and a first deflection actuator. The crankshaft pulley is attached to the crankshaft and is configured to rotate about a crankshaft axis. The piston is attached to the crankshaft and is disposed at least partially within the piston cylinder. The valve is configured for selectively facilitating passage of fluid with respect to the piston cylinder. The camshaft comprises an outer elongate member, an inner elongate member, a tab, and a camshaft actuator. The outer elongate member comprises an outer surface and a lobe. The lobe is configured for actuating the valve. The outer elongate member axially defines a passageway and defines an aperture extending from the outer surface to the passageway. The outer elongate member is configured to rotate about a first axis. The inner elongate member is axially disposed within the passageway and is configured to move within the passageway. The tab is attached to the inner elongate member and extends into the aperture defined by the outer elongate member. The camshaft actuator is configured to selectively move the inner elongate member relative to the outer elongate member. The camshaft pulley is attached to the camshaft and is configured to rotate about the first axis. The flexible transmitter is routed sequentially over the camshaft pulley, the first deflection member, the crankshaft pulley, and the second deflection member. Rotation of the crankshaft correspondingly rotates the camshaft pulley to facilitate a phase relationship between the camshaft pulley and the crankshaft pulley. The first deflection actuator is engaged with the first deflection member and is configured to selectively adjust the relative distance between the first deflection member and the crankshaft axis to facilitate variation in the phase relationship.
In accordance with another embodiment, a vehicle comprises a drivetrain and an engine coupled with the drivetrain. The engine comprises a crankshaft, a crankshaft pulley, at least one piston cylinder, at least one piston, a plurality of valves, a first camshaft, a second camshaft, a first camshaft pulley, a second camshaft pulley, a first deflection member, a second deflection member, a flexible transmitter, and a first deflection actuator. The crankshaft pulley is attached to the crankshaft and is configured to rotate about a crankshaft axis. The at least one piston is attached to the crankshaft and is disposed at least partially within the piston cylinder. The plurality of valves are configured for selectively facilitating passage of fluid with respect to said piston cylinder. The first camshaft comprises a first outer elongate member, a first inner elongate member, a first tab, and a first camshaft actuator. The first outer elongate member comprises a first outer surface and a first lobe. The first lobe is configured for actuating one of said valves. The first outer elongate member axially defines a first passageway and defines a first aperture extending from the first outer surface to the first passageway. The first outer elongate member is configured to rotate about a first axis. The first inner elongate member is axially disposed within the first passageway and is configured to move within the first passageway. The first tab is attached to the first inner elongate member and extends into the first aperture defined by the first outer elongate member. The first camshaft actuator is configured to selectively move the first inner elongate member relative to the first outer elongate member. The second camshaft comprises a second outer elongate member, a second inner elongate member, a second tab, and a second camshaft actuator. The second outer elongate member comprises a second outer surface and a second lobe. The second lobe is configured for actuating another of said valves. The second outer elongate member axially defines a second passageway and defines a second aperture extending from the second outer surface to the second passageway. The second outer elongate member is configured to rotate about a second axis. The second inner elongate member is axially disposed within the second passageway and is configured to move within the second passageway. The second tab is attached to the second inner elongate member and extends into the second aperture defined by the second outer elongate member. The second camshaft actuator is configured to selectively move the second inner elongate member relative to the second outer elongate member. The first camshaft pulley is attached to the first camshaft and is configured to rotate about the first axis. The second camshaft pulley is attached to the second camshaft and is configured to rotate about the second axis. The flexible transmitter is routed over the first camshaft pulley, the second camshaft pulley, the first deflection member, the second deflection member, and the crankshaft pulley. Rotation of the crankshaft correspondingly rotates the first camshaft pulley and the second camshaft pulley to facilitate a phase relationship between each of the first camshaft pulley, the second camshaft pulley, and the crankshaft pulley. The first deflection actuator is engaged with the first deflection member and is configured to selectively adjust the relative distance between the first deflection member and the crankshaft axis to facilitate variation in the phase relationship between at least two of the first camshaft pulley, the second camshaft pulley and the crankshaft pulley.
While the specification concludes with claims particularly pointing out and distinctly claiming the present invention, it is believed that the same will be better understood from the following description taken in conjunction with the accompanying drawings in which:
The present invention and its operation are hereinafter described in detail in connection with the views and examples of
Referring now to
As is common, fluid (e.g., gasoline, diesel fuel, propane) may be provided to the piston cylinder 32 and ignited (e.g., by a spark plug or via compression) to actuate the piston 34. Subsequent to such ignition, exhaust fluid may remain in the piston cylinder 32. To facilitate passage of fluid with respect to the piston cylinder 32, the engine 24 may further comprise one or more valves (e.g., 38, 138) which are movably disposed adjacent to the piston cylinder 32. For example, the valve 38 may be movable between a closed position and an extended position. In the closed position, the valve 38 may seal the piston cylinder 32 such that the fluid may be contained within the piston cylinder 32 (i.e., for ignition). In an extended position, the valve 38 may open the piston cylinder 32 such that fluid may pass into or out of the piston cylinder 32. The valve 38 may comprise a first end portion 40, a second end portion 42, and a valve spring 44. The second end portion 42 of the valve 38 may be shaped similarly to an aperture defined by the piston cylinder 32 (not shown) such that the piston cylinder 32 is sealed when the second end portion 42 is in contact with the piston cylinder 32. The valve spring 44 may be attached to the valve 38 to bias the valve 38 into the closed position.
In one embodiment, the first end portion 40 of the valve 38 may comprise a planar portion. In such an embodiment, a camshaft (as described in detail below) may contact the first end portion 40 of the valve 38 to actuate the valve 38 between the closed position and an extended position. In another embodiment, the first end portion of the valve may comprise a cam follower. In yet another embodiment, the first end portion of the valve may comprise a hinged portion. In such an embodiment, an elongate member (e.g., a pushrod) may be hingedly attached to the first end portion of the valve to actuate the valve between the closed position and an extended position. It will be appreciated that a valve may be provided in any of a variety of suitable alternative configurations or arrangements for facilitating the passage of fluid with respect to a piston cylinder.
It will also be appreciated that an engine can include one or more valves, wherein each of the valves can, in one embodiment, be similar to the valve described above. In one embodiment and as illustrated in
The engine 24 may comprise camshafts 46 and 146 which may respectively actuate the valves 38 and 138. The camshaft 46 may comprise an outer elongate member 48. In one embodiment, the outer elongate member 48 may be rotatably supported by the engine 24 with rotatable supports (e.g., bearings). In another embodiment, the outer elongate member 48 may be rotatably supported by the engine via a housing wherein viscous fluid is provided between the outer elongate member and the housing. However, it will be appreciated that the outer elongate member may be rotatably supported in any of a variety of configurations or arrangements.
The outer elongate member 48 may be provided such that the outer elongate member 48 contacts the valve 38. For example, the outer elongate member 48 is shown in
It will be appreciated that the outer elongate member 48 may contact the valves directly or indirectly. In one embodiment and as illustrated in
As shown in FIGS. 1 and 3-5, the first cam 52 may comprise a peak portion 53 and the second cam 78 may comprise a peak portion 79. It will be appreciated that the shape of the lobe may provide particular valve activation characteristics (e.g., the duration that the valve remains in the closed position, the duration that the valve remains in the extended position, the distance that the valve is actuated). Selection of different lobe configurations (i.e., valve actuation characteristics) may affect the operation of the engine (e.g., efficiency, smoothness). For example, the height of the peak portions 53, 79 may affect the distance that the valve 38 is actuated. In another example, the width of the peak portions 53, 79 may affect the duration the valve 38 remains in an extended position.
The camshaft 46 may comprise an inner elongate member 58. The inner elongate member 58 may extend between a first end portion 59a and a second end portion 59b (shown in
As shown in
As shown in
As shown in
As shown in
When the inner elongate member 58 is moved, the tab 60 may move with respect to the outer elongate member 48. In one embodiment, and as illustrated in FIGS. 1 and 3-5, the tab 60 may pivot perpendicularly to the axis A2. In another embodiment, a tab may slide along the axis A2. In yet another embodiment, a tab may selectively lengthen with respect to the outer elongate member. It will be appreciated that a tab may move in any of a variety of suitable arrangements. Accordingly, an aperture in an outer elongate member may be configured to permit such movement of the tab 60. In one embodiment, and as illustrated in FIGS. 1 and 3-5, the aperture 56 may comprise a slotted (i.e., elongate) aperture disposed perpendicularly to the axis A2. In another embodiment, the aperture may comprise a slotted aperture disposed parallel with the axis A2. It will be appreciated that such an aperture may have any of a variety of configurations or arrangements to accommodate movement of a tab.
In one embodiment, the first cam 52 may be fixedly attached to one or more other portions of the outer elongate member 48 such that the first cam 52 moves correspondingly with the outer elongate member 48. In this configuration, the second cam 78 can be attached to or otherwise associated with the tab 60 to move correspondingly with the inner elongate member 58. In one embodiment, the second cam 78 may be pivotal with respect to the first cam 52. If the inner elongate member 58 is pivoted with respect to the outer elongate member 48, the second cam 78 may correspondingly pivot with respect to the first cam 52. Through such action, the peak portions 53, 79 of the first and second cams 52, 78 may selectively separate as shown in
It will be appreciated that, to facilitate such movement, the second cam 78 may movably contact the outer surface 50 of the outer elongate member 48. In one embodiment, as shown in
Movement of the second cam 78 with respect to the first cam 52 may change the valve actuation characteristics resulting from the rotation of the outer elongate member 48. In one embodiment, and as shown in
It will be appreciated that a cam may be provided in any of a variety of suitable configurations or arrangements. In one embodiment, as shown in
The camshaft 46 may further comprise a camshaft actuator 67 to facilitate selective movement of the inner elongate member 58 relative to the outer elongate member 48. In one embodiment, and as illustrated in FIGS. 1 and 3-5 and 7, the camshaft actuator 67 may comprise a splined member 68 to facilitate selective pivoting of the inner elongate member 58 relative to the outer elongate member 48. The splined member 68 may comprise inner actuator splines 74 and outer actuator splines 70. The inner actuator splines 74 of the splined member 68 may engage corresponding splines (e.g., inner member splines 76) defined by the second end portion 59b of the inner elongate member 58. The outer actuator splines 70 of the splined member 68 may engage corresponding splines (e.g., outer member splines 72) defined by the second end portion 49b of the outer elongate member 48. As shown in
The camshaft actuator 67 may further comprise a driver 69 which is configured to facilitate movement of the splined member 68. In one embodiment and as shown in
It will be appreciated that the camshaft 146 can comprise inner and outer elongate members 148, 158 provided in an arrangement similar to that described above with respect to the camshaft 46. In particular, the outer elongate member 148 can be rotatable about an axis A3 and can have a first cam 152 and a second cam 178 provided adjacent to the valve 138 for directly contacting the valve 138. Moreover, the inner elongate member 158 may be movably disposed within a passageway defined by the outer elongate member 148. An outer surface 150 of the outer elongate member 148 may define an aperture for receiving a tab 360 attached to the inner elongate member 158. It will also be appreciated that a camshaft actuator 167 may be associated with the camshaft 146 in a similar arrangement as described above with respect to the camshaft actuator 67. In particular, the camshaft actuator 167 may comprise a splined member 168 and a driver 169.
To facilitate rotation of an outer elongate member (e.g., 48) about an axis (e.g., A2), a camshaft pulley may be affixed to the outer elongate member such that rotation of the camshaft pulley correspondingly rotates the outer elongate member. A flexible transmitter may be routed sequentially over the camshaft pulley and the crankshaft pulley such that rotation of the crankshaft correspondingly rotates the crankshaft pulley and the camshaft pulley. The flexible transmitter may facilitate a phase relationship between the crankshaft and the camshaft (i.e., particular camshaft rotational positions correspond to particular crankshaft rotational positions).
In one embodiment and as illustrated in
It will be appreciated that the engine can include additional camshafts and/or lobes according to various piston arrangements, wherein each of the camshafts and lobes can, in one embodiment, be similar to the camshafts and lobes described above. For example, in a four cylinder engine, each camshaft may comprise four lobes to actuate intake and exhaust valves for each piston cylinder of the four cylinder engine. In another example, in a V-6 engine, four camshafts may be provided (e.g., two camshafts for each bank of three cylinders), wherein each of the four camshafts comprises three lobes to actuate intake and exhaust valves for each piston cylinder for a given bank. It will also be appreciated that the camshafts can include additional tabs according to the lobe arrangements. For example, and as illustrated in
Referring again to
The deflection members 86, 186, and 286 may be respectively disposed between the camshaft sprockets 80, 180, and the crankshaft sprocket 30 (as shown in
The positioning of the deflection members with respect to the flexible transmitter may affect the phase relationship between the camshaft(s) and the crankshaft. The position of the deflection members may be maintained to provide and maintain a phase relationship. The deflection members, however, may be selectively moved to adjust the relative distance between the deflector members and the crankshaft and thereby adjust the phase relationship. Such selective movement of the deflection members may facilitate variation in the phase relationship between the camshafts and crankshaft.
In one embodiment, the deflection members 86, 186, and 286 may move to adjust the relative distance between the axis A1 and the axes A4, A5 and A6. In such an embodiment, the cogged belt 84 may be substantially inelastic and the deflection members 86, 186, and 286 may operate together to effectuate variation in the phase relationship between the camshafts 46, 146, and the crankshaft 28. For example, the deflection member 86 may move the idler pulley 90 and the deflection member 186 may move the idler pulley 190 which together can result in rotation of the camshaft 146 with respect to the crankshaft 28 and resultant variation in the phase relationship between the camshaft 146 and the crankshaft 28. In another example, the deflection member 186 may move the idler pulley 190 and the deflection member 286 may move the idler pulley 290 which together can result in rotation of the camshafts 46, 146 with respect to the crankshaft 28 and resultant variation in the phase relationship between the camshafts 46, 146 and the crankshaft 28. In yet another example, the deflection member 86 may move the idler pulley 90 and the deflection member 286 may move the idler pulley 290 which together can result in rotation of the camshaft 46 with respect to the crankshaft 28 and resultant variation in the phase relationship between the camshaft 46 and the crankshaft 28. In an additional example, each deflection member 86, 186, and 286 may move the idler pulleys 90, 190, and 290 in conjunction which together can result in rotation of the camshafts 46, 146 with respect to each other and the crankshaft 28 and resultant variation in the phase relationship between camshafts 46, 146, and the crankshaft 28. It will be appreciated that the deflection members may comprise any of a variety of mechanical arrangements or configurations to facilitate variation of the phase relationship between the crankshaft and one or more camshafts. It will also be appreciated that any number of deflection members may be implemented (e.g., two deflection members for a single overhead cam system) and that an associated flexible transmitter may be routed accordingly (e.g., routed over the camshaft pulley, two deflection members, and the crankshaft pulley in a single overhead cam arrangement).
The engine may comprise one or more deflection actuators engaged with the deflection members to facilitate movement of the deflection members and to accordingly facilitate variation in the phase relationship. In one embodiment, and as shown in
It will be appreciated that the adjustable camshaft and deflection members may facilitate adjustment of valve actuation characteristics and timing of valve actuation. Such adjustment may be made statically to impart a particular engine operation (e.g., rich fuel-air mixture) for the life of the engine. Such adjustment may also be made dynamically to improve engine operation based on different driving conditions experienced during vehicle operation (e.g., increase the duration of the extended position of the valves at high vehicle speeds). In any adjustment scenario, the adjustment may be made by an operator, an on-vehicle computer (e.g., an Engine Control Unit or ECU), or any of a variety of control arrangements.
It will be appreciated that selectively controlling the characteristics of the valves along with the phase relationship between camshafts and crankshaft in an engine may provide benefits over conventional engine arrangements. The valve characteristics may affect the performance of an engine by controlling the combustion of fluid in each piston cylinder (i.e., fuel/air ratio, the duration of intake and/or the duration of exhaust). The phase relationship between camshafts and crankshafts may affect the performance of an engine by controlling the position of the pistons during the combustion of fluid in each piston cylinder (i.e., the timing). However, changing either the valve characteristics or the timing may affect the performance of the engine differently. For instance, changing the valve characteristics may increase the fuel efficiency while decreasing the horsepower. Changing the timing may increase horsepower while decreasing fuel efficiency. Therefore, by controlling the valve characteristics along with the timing, ideal engine performance may be achieved. It will also be appreciated that, if a camshaft driver (e.g., 69) fails during the operation of the engine, the deflection actuators might be controllable to facilitate continued operation of the engine at acceptable performance levels. Conversely, if one or more of an engine's deflection actuators fail during the operation of the engine, the engine's camshafts might be adjustable to facilitate continued operation of the engine at acceptable performance levels.
The foregoing description of embodiments and examples has been presented for purposes of illustration and description. It is not intended to be exhaustive or to limit the invention to the forms described. Numerous modifications are possible in light of the above teachings. Some of those modifications have been discussed, and others will be understood by those skilled in the art. The embodiments were chosen and described in order to best illustrate various embodiments as are suited to the particular use contemplated. It is hereby intended that the scope of the invention be defined by the claims appended hereto.
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