Geothermal energy is essential in a growing demand for the energy transition. Compared with other renewable electricity-generating technologies, geothermal power is constantly available, providing a sustainable baseload for customers. Conventional geothermal (hydrothermal) reservoirs have hot water in place and high permeability within the reservoir. Therefore, the energy can be harvested through the production of geothermal fluid. The produced hot fluid can be converted to steam to rotate a turbine to generate electricity or heat a working fluid with a lower boiling temperature, which evaporates and is used to rotate the turbine. The latter type of geothermal plant is called a closed-loop binary cycle power plant, as geothermal fluid is injected back into the reservoir. However, economically viable hydrothermal reservoirs are limited, and alternative design is required to develop more geothermal resources.
In the drawings, which are not necessarily drawn to scale, like numerals may describe similar components in different views. Like numerals having different letter suffixes may represent different instances of similar components. The drawings illustrate generally, by way of example, but not by way of limitation, various embodiments discussed in the present document.
A commercial enhanced geothermal system (EGS) may be designed to deliver an uplift in high-temperature geothermal flow rates to increase power capacity at a geothermal power station facility. The EGS may include an EGS horizontal doublet well system, including an injection and production well pair within a high-temperature, hard rock geothermal formation. The lithology of a target reservoir may be characterized as a mixed metasedimentary and igneous formation, including phyllite, quartzite, diorite, and granodiorite, representative of the geology across the most prospective geothermal areas throughout the western US.
Firm, zero-carbon, dispatchable resources are useful for unlocking a fully decarbonized electricity sector. Geothermal power can play that role, as outlined in the Department of Energy's GeoVision Study and EarthShot Initiative, breakthroughs in enhanced geothermal system (EGS) technologies could unlock over 100 GW of clean, firm power in the United States. But in order to contribute a significant fraction of the energy mix, geothermal projects must be deployed with speed and scale that the industry has not yet achieved. Horizontal drilling has the potential to improve geothermal project economics significantly by providing greater access to the target reservoir volume, more consistent flow rates, more uniform flow distribution throughout the reservoir volume, and greater total heat transfer surface area. In addition, horizontal well designs offer many engineering design decisions that can be optimized to improve reservoir performance, including lateral length, offset well spacing, size of the stimulated reservoir volume, and fracture spacing along the wells. Horizontal well designs, stimulation treatment programs, and reservoir management strategies can be tailored for a given geologic resource which enables a broader range of geologies and locations to be developed than is possible with conventional geothermal development. In field-scale development programs, horizontal drilling can result in a significant reduction in surface land use because multiple wells can be drilled from a single pad location. Drilling many wells from the same pad can enable cascading cost savings opportunities, such as minimizing in-field rig moves, reducing drilling risk by drilling closely spaced vertical well sections, co-locating surface facilities infrastructure, and minimizing pipeline costs. The advantages of horizontal drilling described herein make it possible to replicate the dramatic learning curve cost-reductions that have been observed in the unconventional oil and gas sector over the last two decades. Drilling many wells in a condensed area allows for geologic, technical and experience learning curves to be applied as a development project progresses, improving project economics over time.
In an experimental example, lateral sections of wells were drilled with 9⅞″ hole size, completed with 7″ casing, extended approximately 3,250 ft horizontally, and reached a maximum measured temperature of 376F. A modern multistage, plug-and-perforate stimulation treatment design with proppant was used to enhance the permeability of both horizontal wells. A 37-day crossflow production test was performed, confirming that the EGS wells are connected hydraulically by a highly conductive fracture network. During production testing, the system achieved flow rates of up to 63 L/s, production temperatures of up to 336F and a peak power production of 3.5 MW electric power equivalent. Flow profile wireline logs were performed on the horizontal injection well during the crossflow test, validating that the stimulation treatment design resulted in flow allocation along the entire lateral. Production temperature increased continuously throughout the test, indicating that no significant thermal short-circuit pathways were created during stimulation operations. Based on a review of historic EGS projects, the experimental horizontal doublet well design is more productive than other identified EGS systems in terms of flow rate and electric power equivalent. Numerical reservoir simulation models calibrated with the field data from this project demonstrate that the power capacity may be increased up to 8 MW of electric power per production well, meeting or exceeding the performance criteria outlined in Advanced Scenario the National Renewable Energy Laboratory's 2023 Annual Technology Bulletin for geothermal energy. The experimental example involved designing and constructing a 3-well drilling program, including two horizontal wells that formed an injection and production doublet system and a deep vertical monitoring well.
Upon successfully drilling, completing, and stimulating the horizontal doublet well system, a production test may be provided to measure the power capacity of the system as well as to evaluate key performance characteristics of the EGS reservoir. The well test may include circulating geothermal fluid through the doublet system by pumping fluid down Injection Well 34A-22, through the fractured reservoir system, and up Production Well 34-22. Injection pumps located on the well pad and connected to the well-head of Injection Well 34A-22 provided the pressure to drive fluid through the system. The produced fluid may be pumped through a series of holding tanks to provide the residence time for the water to cool sufficiently and was ultimately recirculated for injection. The injectate may include a mixture of the produced fluid and saline brine sourced from a nearby groundwater well. Both wells may be instrumented to measure wellhead pressure, flow rate, and fluid temperature. Fluid sampling ports may be located at several points throughout the system. A test may include phases, such as: a constant-rate injection period with the production well shut-in, followed by a 12-hour pressure falloff period, establishment of crossflow conditions, a tracer test, a first steady-state performance test, a load-following dispatchability test, a wellbore deliverability curve and a second steady-state performance test, and wireline flow profile logging and final shut down, or the like. Throughout the well test, a valve located just downstream of the Production Well 34-22 wellhead may be controlled to maintain back-pressure on the system. The wellhead pressure at Production Well 34-22 may be maintained at a pressure between approximately 100 psi to 200 psi, which is equivalent to the wellhead pressure anticipated during commercial operations once the system is integrated with the adjacent wellfield and power plant.
In an example, electric power of a system can be estimated directly from field data using measured flowing thermal power and assuming a thermal-to-electric power conversion efficiency for a relevant power cycle. In an example, air-cooled organic Rankine cycle (ORC) technology may be used. The equivalent gross electric power production may be calculated according to Equation 1:
In Equation 1, Pgross is gross electric power production, hu is the utilization efficiency of the power plant, and B is the exergy of the produced geothermal fluid. The exergy can be calculated based on the specific enthalpy h and specific entropy s of the geothermal fluid at production (prod) and ambient (0) conditions according to Equation 2:
In Equation 2, m total is the mass flow rate of the produced fluid at T0 is the ambient temperature. A technique may be used to evaluate the power plant utilization efficiency as a function of the produced fluid temperature for a variety of generator technologies. The electric power required to run the injection pumps can be calculated according to Equation 3:
In Equation 3, qinj is the volumetric injection rate, Pinj is the injection wellhead pressure, and ηpump is the pump efficiency, which can be taken directly from the manufacturer's pump curve. For a test, the injection rate and pressure conditions may be operated over a sufficiently narrow range to justify assuming a pump efficiency of ηpump=0.80. The pumping power acts as a parasitic load on the system, therefore the net electric power generated by the system is calculated according to Equation 4:
Flow rate, pressure, and temperature conditions at Injection Well 34A-22 and Production Well 34-22 were measured continuously throughout a test. Throughout the majority of the test, the produced fluid was maintained under single-phase (i.e., liquid) flowing conditions, therefore no downhole measurements may be needed to evaluate the mass flow rate or enthalpy of the produced fluid.
In
In Table 1 below, a comparison of the flow rate from injection, production, or circulation tests following a stimulation treatment phase at several of well characterized EGS projects against the peak flow rates measured in Injection Well 34A-22 and Production Well 34-22 are illustrated. These results demonstrate that the horizontal well design and multistage stimulation treatments with proppant has resulted in the most productive EGS system to-date.
Table 1 is a comparison of peak flow rate measured during long-term flow rate tests following the stimulation treatment phase for several notable EGS projects throughout the world.
The treatment plot for a typical stage (e.g., stage 6 on Injection Well 34A-22) is shown in
An example purpose of the multistage, multicluster stimulation treatment program is to enhance the permeability of the reservoir, create extensive fracture surface area the enable sustainable heat transfer rates, and distribute flow uniformly throughout the reservoir to improve thermal recovery factors. The geometry of the stimulated reservoir volume (SRV) is a useful metric for characterizing reservoir performance. A variety of independent datasets may be used to constrain the SRV geometry, including microseismic monitoring, strain monitoring using low-frequency distributed acoustic sensing fiber optics, or reservoir pressure monitoring using permanent bottomhole pressure gauges in off-set wells. The stimulation of Injection Well 34A-22 and Production Well 34-22 produced a significant number of microseismic events which detected with a favorable signal-to-noise ratio on multiple permanent fiber optic cables. The highest quality events from both treatments are shown in
The horizontal well EGS concept described herein may be used to enhance reservoir permeability during the stimulation treatment phase by creating a distributed network of fractures along the wellbores. Fracture propagation occurs during the stimulation phase and acts to connect the wells hydraulically, and proppant that is pumped with the treatment fluid ultimately acts to preserve the fracture conductivity throughout the subsequent production phase. For a horizontal well doublet system connected by a set of uniform vertical fractures, flow in the fractured reservoir system between the wells can be characterized using Darcy's Law according to Equation 5:
In Equation 5, q is volumetric flow rate, k is the permeability of the fractures, A is the total cross-sectional area of the fracture system, μ is reservoir fluid viscosity, Δp is pressure drop across the reservoir (i.e., the difference in bottomhole pressure between the injection and production well), and ΔL is the offset spacing between the wells. Assuming that the wells are connected by a set of n vertical fractures, each with fixed height h and aperture w, Equation 5 can be rewritten in terms of the fracture properties as Equation 6:
Equation 7 is a measure of the overall flow capacity of the system. Equations 5-7 assume that the matrix permeability is negligible and that flow occurs primarily through the fractures. Phase 1 of a crossflow test was designed as a pressure interference test in which fluid was injected into Injection Well 34A-22 at a constant rate of approximately 10 bpm while Production Well 34-22 and Monitoring Well 73-22 were maintained in a shut-in condition. The pressure transients were observed at all three wells during the constant-rate injection period. After 42 hours of injection, Injection Well 34A-22 was shut-in and pressure falloff was monitored at all wells. Prior to starting the test, both wells were in static conditions. The reservoir fluid, initial wellbore fluid, and injectate were similar fluids, which can be classified as low-salinity brine with total dissolved solids (TDS) levels below 5000 ppm and non-condensible gas (NCG) content below 0.5% weight fraction. Therefore, fluid properties may be assumed to be similar to freshwater. Based on static temperature profiles measured along the laterals of both horizontal wells as well as a bottomhole temperature gauge installed in Monitoring Well 73-22, the average initial reservoir temperature is estimated to be 363 F. A nearly instantaneous pressure response may occur at the offset wells, indicating a highly permeable fractured reservoir system. After approximately 5 to 10 hours of constant-rate injection, pseudo-steady-state pressure transient behavior was established. A fixed pressure differential between Injection Well 34A-22 and Production Well 34-22 of approximately 205 psi occurred consistently throughout the test period. Pressure throughout the Phase 1 constant-rate injection test was measured at the injector and producer wellheads. The test was performed at a relatively low flow rate of 10 bpm. Injection temperatures varied between 75 to 125F. The downhole temperature profile was monitored along Injection Well 34A-22 continuously using DTS measurements, giving an accurate downhole fluid temperature measurements throughout the test. The frictional pressure drop was estimated while injecting fluid through 7″ casing (150F bottomhole temperature) to be approximately 55 psi using standard assumptions for pipe flow, which allows for correcting for bottomhole pressure at Injection Well 34A-22. Production Well 34-22 was shut-in during the entire test, and therefore the wellhead pressure change is approximately equal to the bottomhole reservoir pressure change (e.g., there was no frictional pressure drop in the production well during this test). In the plug-and-perf stimulation treatment designed used, it is assumed that a single fracture zone initiates at each perforation cluster. Following the stimulation treatment program, a total of 102 perforation clusters were created along Injection Well 34-22 at an average spacing of 30 ft, and 94 perforation clusters were created along Production Well 34-22 at an average spacing of 30 ft. In-well distributed fiber optic sensing measurements recorded during the 34A-22 stimulation treatment suggested that fracture initiation occurred at 100% of the perforation clusters with an average flow uniformity index of about 70%.
Several wireline spinner surveys were performed in Injection Well 34A-22 during Phase 7 of the crossflow test to measure the flow distribution along the lateral. In
The bottomhole pressure differential while flowing at q=10 bpm was calculated as ΔP=151 psi. The average offset spacing between Injection Well 34A-22 and Production Well 34-22 was ΔL=365 ft as calculated from the wellbore surveys. The effective fracture height was assumed to be h=300 ft, which is a conservative fraction of the SRV fracture height interpreted from low-frequency DAS and microseismic monitoring. The reservoir fluid viscosity was assumed to be μ=0.3 cp based on an average between the initial reservoir temperature (363F) and the injected fluid temperature at bottomhole conditions (approximately 150F). The total number of active fracture pathways is assumed to range from n=75 to n=100 to account for uncertainty on the flow distribution along the wellbores and connectivity throughout the reservoir. A summary of the key reservoir and fluid properties used in the analysis are listed in Table 2 below.
Based on these data and measurements, the total reservoir transmissibility of the horizontal EGS system or the effective propped fracture conductivity may be estimated. The reservoir transmissibility in the example reservoir described herein was Y=0.07 bpm per psi (25.5 L/s per MPa). Depending on the assumed number of flowing fracture pathways, this transmissibility equates to an individual fracture conductivity of 300 md-ft to 400 md-ft (9.1×10−14 m3 to 1.2×10-13 m3). Under commercial operating conditions, 20 bpm to 30 bpm may be circulated through a reservoir system. In this example, 300 to 450 psi of pressure drop may occur across the reservoir, which is manageable with standard injection pump and artificial lift equipment. In other example EGS designs, the lateral length may be extended to 5000 ft to 7500 ft. Reservoir transmissibility scales linearly with lateral length and the number of fracture zones, and by increasing the lateral length the pressure drive across the reservoir may be reduced, wider offset well spacing may be enabled, or significantly higher flow rates may be enable, each of which may dramatically improve system performance.
The technique 1500 includes an optional operation 1502 to drill a horizontal geothermal injection well positioned within a mixed metasedimentary and igneous formation.
The technique 1500 includes an optional operation 1504 to drill a horizontal geothermal production well positioned within the mixed metasedimentary and igneous formation.
The technique 1500 includes an operation 1506 to apply a stimulation treatment including a proppant to generate a distributed network of fractures along wellbores between the horizontal geothermal injection well and the horizontal geothermal production well. The stimulation treatment may be a is a multistage, multicluster stimulation treatment. The stimulation treatment may occur in stages starting at a toe of the horizontal geothermal injection well and sequentially moving uphole toward a heel of the horizontal geothermal injection well. The stimulation treatment may occur according to a plug-and-perforate design. Operation 1506 may include pumping a slurry of fluid and proppant down the wellbores and through perforations in the horizontal geothermal injection well to initiate fractures.
Operation 1506 may include a set of suboperations 1508 including an operation 1510 and an operation 1512.
Operation 1510 to includes Applying a stimulation treatment including a proppant in a first stage to generate a first distributed network of fractures along wellbores starting at a toe of the horizontal geothermal injection well.
Operation 1512 to includes applying a stimulation treatment including a proppant in a second stage to generate a second distributed network of fractures along wellbores between the horizontal geothermal injection well and the horizontal geothermal production well, the second stage being uphole of the toe.
In an example, a stage may include a stage length of 100 feet to 300 feet. In some examples, a stage may include a plurality of discrete zones that are perforated.
The technique 1500 may include performing a crossflow production test including a steady-state performance test, and outputting a result of the crossflow production test. The result may include a response time in a first well based on a change in a second well.
Method examples described herein may be machine or computer-implemented at least in part. Some examples may include a computer-readable medium or machine-readable medium encoded with instructions operable to configure an electronic device to perform methods as described in the above examples. An implementation of such methods may include code, such as microcode, assembly language code, a higher-level language code, or the like. Such code may include computer readable instructions for performing various methods. The code may form portions of computer program products. Further, in an example, the code may be tangibly stored on one or more volatile, non-transitory, or non-volatile tangible computer-readable media, such as during execution or at other times. Examples of these tangible computer-readable media may include, but are not limited to, hard disks, removable magnetic disks, removable optical disks (e.g., compact disks and digital video disks), magnetic cassettes, memory cards or sticks, random access memories (RAMs), read only memories (ROMs), and the like.
This application claims the benefit of U.S. Provisional Application No. 63/527,289, titled, “COMMERCIAL-SCALE DEMONSTRATION OF A FIRST-OF-A-KIND ENHANCED GEOTHERMAL SYSTEM” filed on Jul. 17, 2023, which is hereby incorporated by reference in its entirety.
This invention was made with government support under award numbers DE-AR001153, DE-AR0001604, DE-EE0008486, and DE-EE0007080. The government has certain rights in this invention.
Number | Date | Country | |
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Parent | 63527289 | Jul 2023 | US |
Child | 18667909 | US |