Carbon dioxide (CO2) is a naturally occurring compound that is present in Earth's atmosphere. The CO2 in the atmosphere may be derived from natural sources, such as respiration, or from human activities, such as the combustion of fossil fuels. The environmental effects of CO2 in the atmosphere are of particular concern because CO2 is a “greenhouse gas”. A greenhouse gas has the ability to absorb light and radiate heat instead of reflecting it, elevating the temperature of the gas.
In efforts to slow down global warming, carbon capture and storage (CCS) has emerged as a possible solution for reducing CO2 in the atmosphere. In a typical CCS process, atmospheric CO2 is captured, compressed, and transported with the eventual goal of long-term storage in underground geological formations.
Porous and permeable formations may be suitable for sequestration of CO2 because of their high trapping capacity. Generally, porosity is a measure of the void spaces inside a material. More specifically, the porosity of reservoir material is a measure of the ability of the reservoir material to hold a fluid. Permeability is a measure of the ability of a reservoir material to transmit fluids within, such as between rock grains. Both porosity and permeability of a reservoir formation are important factors to analyze when selecting a location for CO2 sequestration. This is why depleted reservoirs are good candidates for CO2 sequestration.
This Summary is provided to introduce a selection of concepts that are further described in the Detailed Description. This Summary is not intended to identify key or essential features of the claimed subject matter, nor is it intended to be used as an aid in limiting the scope of the claimed subject matter.
In one aspect, embodiments disclosed herein relate to a method for increasing CO2 sequestration efficiency in depleted reservoirs using a CO2 thickener. The method may include the steps of introducing a thickened CO2 mixture into the depleted reservoir, where the thickened CO2 mixture comprises a mixture of CO2 and a CO2 thickener. The method my include using CO2 in a liquid or supercritical state upon introduction into the depleted reservoir. The method may also include the step of using a CO2 thickener comprising a methyl acrylate-based copolymer, a CO2 solvent, and a solvent.
Other aspects and advantages of the claimed subject matter will be apparent from the following Detailed Description and the appended Claims.
Certain aspects of the presently disclosed subject matter will be described with reference to the accompanying drawings, which are representative and schematic in nature and are not to be considered to be limiting in any respect as it relates to the scope of the subject matter disclosed:
While the subject matter disclosed is susceptible to various modifications and alternative forms, specific embodiments have been shown by way of example in the Drawings and are described in detail. It should be understood, however, that the Detailed Description of is not intended to limit the disclosed subject matter to the particular forms disclosed, but on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the disclosed subject matter as defined by the appended claims.
Typically, down is toward or at the bottom and up is toward or at the top of a figure. “Up” and “down” are oriented relative to a local vertical direction. However, in the oil and gas industry, one or more activity may take place in deviated or horizontal wells. Therefore, one or more figure may represent an activity in vertical, approximately vertical, deviated, approximately horizontal, or horizontal wellbore configuration. The well includes a bored hole (that is, borehole) that extends from the surface towards a target zone of the formation, such as the reservoir. An upper end of the wellbore, terminating at or near the surface, may be referred to as the “up-hole” end of the wellbore, and a lower end of the wellbore, terminating in the formation, may be referred to as the “downhole” end of the wellbore.
CO2 is often injected into hydrocarbon-bearing formations (that is, reservoirs) as part of the enhanced oil and gas recovery (EOR) processes. Recently, capturing, and injecting CO2 into reservoirs for CO2 sequestration has garnered interest as a possible method for storing carbon in depleted oil and gas reservoirs. Depleted oil and gas reservoirs (collectively “depleted reservoirs”) may have some residual hydrocarbons present, but they are present in unrecoverable quantities, which makes such depleted reservoirs ideal as carbon storage locations.
However, traditional CO2 sequestration processes have very low efficiency. “Efficiency” is defined as the ratio of the volume of CO2 trapped within the depleted reservoir to the pore volume of the depleted reservoir. Traditional CO2 sequestration projects have demonstrated sequestration efficiencies of five percent or less. Low sequestration efficiency is mainly due to the reduced density of the CO2 compared to other fluids found in a depleted reservoir, such as brine and residual hydrocarbons. Also, the low specific gravity of CO2 causes upward migration of CO2 and pooling at to the top of the depleted reservoir, also known as “gravity override”. At the boundary of the interface between the depleted reservoir and the overburden, the CO2 collects as a layer of a separated yet continuous fluid phase. This near-homogenous layer of CO2 fluid makes it difficult for CO2 to dissolve into other fluids in the formation or to react with the formation material and chemically convert into an inert substance.
During introduction of the CO2, the efficiency of the CO2 trapped within the depleted reservoir is also reduced by an effect known as viscous fingering. Viscous fingering occurs because the viscosity of the formation fluids in a reservoir are greater than the viscosity of the introduced CO2. The difference in the viscosities of the CO2 and the formation fluids causes a condition where the interface of two liquids bypasses sections of the depleted reservoir as well as fluids contained therein as the introduced CO2 moves inward, creating an uneven, or fingered, profile. Viscous fingering may cause CO2 to bypass much of the pore space of the depleted reservoir, thereby reducing the total volume utilized for sequestration.
Sequestration efficiency may be increased by decreasing CO2 mobility within the reservoir. “CO2 mobility” is defined as the rate at which the CO2 in formation water migrates to the top of the reservoir. One technique used to reduce CO2 mobility is by increasing the apparent viscosity of the CO2. One method to increase the apparent viscosity is to introduce CO2 with a CO2 soluble thickener (CO2 thickener).
In spite of many years of research, a thickener configured to dissolve in CO2 at diluted concentrations to decrease the mobility of CO2 and to permit such decreased mobility CO2 to intimately intermix with brines and residual hydrocarbons in a depleted reservoir environment has not been found. A major hindrance has been the limited solubility of thickeners in CO2 at reservoir conditions where the CO2 may be in a liquid, critical, or supercritical state.
Another major hinderance has been identifying environmentally friendly thickeners among ones that do seem to function with CO2 at reservoir conditions. For example, some effective thickeners are fluoroacrylate-styrene copolymers. However, environmental issues associated with using fluorinated materials have discouraged the use of such thickeners in depleted reservoirs.
A useful thickener for thickening CO2 may comprise a mixture of one or more polymers or compounds containing CO2-solublilizing or “CO2-philic” groups. The thickener may also contain “CO2-phobic” functionalities that promote viscosity-enhancing intermolecular associations. A useful CO2 thickener may be effective, safe to users, and is not harmful to the environment. Also, a useful thickener may be water-insoluble such that it may dissolve in CO2 at either or both standard wellhead and reservoir conditions, thereby elevating the viscosity of the mixture but not break apart in the presence of the brine.
Several potential useful CO2 thickeners have been identified. In one or more particular embodiments, a mixture of compounds that result in thickening of the CO2 may include a methyl acrylate-based copolymer that may be in a range of from about 25 wt % (weight percent) to 40 wt % based on the total amount of the CO2 thickener, a CO2 solvent (for example, propylene carbonate, allyl ethyl carbonate, or dimethyl carbonate) that may be in a range of from about 45 wt % to 65 wt % based on the total amount CO2 thickener, and a solvent (for example, a white oil, petroleum ether, or silicone oil) that may be in a range of from about 10 wt % to 15 wt % based on the total amount of the CO2 thickener.
The CO2 thickener may include other compounds as well, such as copolymers of allenethers, acrylates, acrylic long carbon chain esters or benzenes. In one or more embodiments, the long carbon chain of the acrylic long carbon chain esters may be in a range of from about 8 to 18 carbons in length. In one or more embodiments, methyl acrylate, dimethyl carbonate, divinyl ether, and acrylate may form a copolymer with the long carbon chain esters; however, other types of carbonates, acrylates, and divinyl ethers may be polymerized with long carbon chain may be used.
Such CO2 thickeners are capable of dissolving into CO2. The CO2 thickener may improve the CO2 mobility ratio, that is reduce the mobility of the mixture versus CO2 without the CO2 thickener. Such thickened CO2 enhances its storage capacity in depleted reservoirs. Such thickeners are also environmentally friendly because useful CO2 thickeners do not contain fluoroacrylate-styrene copolymers. An example of a useful CO2 thickener is APFR-2 provided by Beijing AP Polymer Technology CO., Ltd. (Beijing, China).
In one or more embodiments, the CO2 is introduced in a liquid state. In one or more embodiments, the CO2 is introduced as a critical fluid. In one or more embodiments, the CO2 is introduced as a supercritical fluid. In one or more embodiments, the CO2 is introduced proximate to the bottom of the depleted reservoir. The CO2 of one or more embodiments has purity from 50% to 100%.
In one or more embodiments, the CO2 thickener is present in a concentration in a range of from about 0.05 vol % (volume percent) to 3.0 vol % in the CO2 thickener mixture. In such embodiments, the CO2 thickener present in a concentration in the CO2 thickener mixture may have a lower limit of one of 0.05, 0.2, 0.3, 0.5, 0.7, 0.9, 1.0, 1.2, and 1.5 vol. % and an upper limit of one of 0.5, 0.7, 0.9, 1.0, 1.2, 1.5, 1.7, 1.8, 1.9, and 3.0 vol. %, where any lower limit may be paired with any mathematically compatible upper limit.
A viscosity range of the thickened CO2 mixture may be from about 90 cP to 120 cP.
The depleted reservoir may comprise matrix materials including, but not limited to, limestone, sandstone, and shale. Other matrix materials may be unconventional, including, but not limited to, marble, granite, or basalt.
The well environment 200 also includes a surface 225 representing the surface of the Earth, and a subsurface 215 below the surface 225. Traversing through subsurface 215 environment is a portion of the well injection system 100, which is part of the well environment 200. The well injection system 100 includes an injection well 106. A bottomhole 108 of the injection well 106 is positioned proximate to the reservoir lower interface 209 but within the depleted reservoir 205. In one or more embodiments, the underburden 220 is porous and permits CO2 migration. In some embodiments, the injection well 106 may transverse into the underburden 220 and bottomhole 108 of the injection well 106 is positioned in the underburden 220.
In one or more embodiments, the CO2 thickener and the CO2 are intermixed in a mixing tank 123, causing the CO2 thickener to dissolve into the CO2 and the thickened CO2 mixture to form. In one or more embodiment, where a pressure of the thickened CO2 mixture is in a pressure in a range of from about 1500 to 3000 pounds per square inch (psi). The CO2 may be in the state of a gas, a liquid, a critical fluid, or a supercritical fluid. However, CO2 has very low density in a gaseous state compared to the density of formation fluids, such as brine and hydrocarbons. The very low density increases the upward mobility of the CO2. In contrast, both liquid and supercritical CO2 have greater densities than CO2 gas. The densities of liquid, critical, and supercritical CO2 are much closer to the densities of formation fluids in the reservoir. The similar density of the liquid, critical, and supercritical CO2 with respect to the formation fluids reduces the upward mobility of CO2. The denser phases of CO2, whether liquid, critical, or supercritical, are useful but not exclusive.
In one or more embodiments, the thickened CO2 mixture is introduced into the depleted reservoir 205 from injection well 106. The thickened CO2 mixture traverses into depleted reservoir 205 from the injection well bottomhole 108 (see arrow), as shown in
The introduction of the thickened CO2 mixture is not so limited to be introduced into merely depleted hydrocarbon-bearing formations. The thickened CO2 mixture may be introduced into conventional formations and reservoirs, such as, but not limited to, depleted oil and gas reservoirs, deep saline aquifers, or basaltic formations, and unconventional reservoirs, such as, but not limited to, coal beds and fractured or tight gas formations.
The depleted reservoir 205 of
The interactions between the thickened CO2 mixture 133, residual formation fluids, and the structure of the formation may increase the pressure within the depleted reservoir 205. A localized pressure gradient may increase as fluid flow pathways are blocked by the thickened CO2 mixture 133 because it is viscous in nature. In introducing the thickened CO2 mixture, the reservoir pressure should be monitored and maintained at a value less than the fracture pressure of the depleted reservoir. This is because reservoir pressure that is too great may cause undesired fracturing within the formation and even damage the sealing capability of the overburden at the of the upper reservoir boundary.
Fracture pressure is typically determined before oil and gas drilling activities commence; therefore, the fracture pressure is usually known before implementing this method in a depleted reservoir or could be determined later using known techniques. In one or more embodiments, if the reservoir pressure exceeds a value approximately greater than that of the fracture pressure, the high pressure may be decreased by injecting pure CO2 from the CO2 storage. The pure CO2 instead of thickened CO2 is introduced into the depleted reservoir until the pressure issue is alleviated. In one or more embodiments, the thickened CO2 is introduced into a depleted reservoir at a pressure that is not greater than 90% of the fracture pressure value for the depleted reservoir, such as not greater than 85%, or not greater than 80%, or not greater than 75%, or not greater than 70%.
It is important to note that the well injection system does not include a recovery or production well. The depleted reservoir used in this method has already had productive hydrocarbons extracted. Depleted reservoirs are utilized for sequestration of CO2 and not hydrocarbon exploitation or are plugged and monitored.
Although the injection well of well injection system in
Various mechanisms ensure that mixtures of an introduced CO2 and CO2 thickener combination is eventually trapped and sequestered in a depleted reservoir. Some mechanisms for CO2 trapping inside the depleted hydrocarbon-bearing formation may include static trapping, structural trapping, stratigraphic trapping, hydrodynamic trapping, and capillary trapping.
The following examples are merely illustrative and should not be interpreted as limiting the scope of the present disclosure
Some properties of APFR-2 thickener is summarized in Table 1.
The properties of several embodiments of the thickened CO2 mixture were determined. CO2 during these experiments had a purity of about 99.50%.
A comparative example included CO2 with no APFR-2 thickener, that is, 0 volume percent (vol %) of introduced APFR-2 thickener. CO2 was mixed with 0.5, 1, and 2 vol % of the APFR-2 thickener, respectively, making three examples of thickened CO2 mixtures. All four samples (i.e., the comparative example, and the 3 inventive examples) were measured for actual viscosity in centipoise (cP). A Cambridge viscometer apparatus was used for viscosity measurements. In
The comparative example was determined to be 0.085 centipoise (cP). At a concentration of 0.5 vol % APFR-2 thickener, the viscosity of the example thickened CO2 mixture increased to 97.23 cP. At 1 vol % of APFR-2 thickener, the viscosity of the example thickened CO2 mixture increased to 99.68 cP. At 2 vol % of APFR-2 thickener, the viscosity of the example thickened CO2 mixture increased to 107.3 cP.
The same test was performed at a greater pressure. In
A comparative example included CO2 with no APFR-2 thickener, that is, 0 volume percent vol % of introduced APFR-2 thickener. CO2 was mixed with 0.05 and 0.10 vol % of the APFR-2 thickener, respectively, make two examples of thickened CO2 mixtures. All three samples were measured for actual viscosity in centipoise (cP). A Cambridge viscometer apparatus was used for viscosity measurements. In
The comparative example was determined to be 0.05 centipoise (cP). At a concentration of 0.05 vol % APFR-2 thickener, the viscosity of the example thickened CO2 mixture increased to 2.03 cP. At 0.01 vol % of APFR-2 thickener, the viscosity of the example thickened CO2 mixture increased to 5.40 cP.
The same test was performed at a greater pressure. In
In
The results of the experiments in
It is also noteworthy that as pressure increased so did the viscosity of the embodiment thickened CO2 mixtures. One may compare the results of the 1 vol % APFR-2 between 2000 and 2500 psi using the data provided in
Further, the experiments also demonstrate that the APFR-2 thickener is stable and dissolves in CO2 at a pressure of around 2000 to 3000 psi. The thickened CO2 has also demonstrated a robust temperature endurance within a temperature in a range of from about 20° C. to 150° C.
In an experiment, liquid CO2 was mixed with of the APFR-2 thickener and injected into a porous and permeable media. A type of carbonate rock known as Indiana limestone was used in this experiment. The length of the carbonate rock was 4 inches, and the diameter was 1.5 inches. The carbonate rock sample had a porosity of 18% and a permeability of 58.9 millidarcys (mD). Table 2 shows rock properties and the experimental conditions.
The APFR-2 thickener and the liquid CO2 were mixed at 30° C. to create a thickened CO2 mixture with a concentration of 2 vol % APFR-2 thickener and 98 vol % supercritical CO2.
Initially, deionized water was injected into the rock sample at a rate of 5 milliliters per minute (ml/min) at a pressure of 2000 psi for up to 2 core volumes. The thickened CO2 mixture was then introduced into the carbonate rock sample behind the deionized water at the same rate and pressure.
Additional analysis of the results indicates that injecting thickened CO2 mixture into the carbonate rock sample effectively reduced permeability of the core sample from 58.9 mD to 1.3 mD. This corresponds to approximately a factor of 45 times reduction in permeability, indicating the pores and pore throats becoming clogged with the thickened CO2 mixture. By implication, the mixed CO2 is trapped not only in the pores of the core sample but also in the throats, preventing only the smallest fluid communication through the core sample.
The singular forms “a,” “an,” and “the” include plural referents, unless the context clearly dictates otherwise.
As used here and in the appended claims, the words “comprise,” “has,” and “include” and all grammatical variations thereof are each intended to have an open, non-limiting meaning that does not exclude additional elements or steps.
When the words “approximately” or “about” are used, this term may mean that there can be a variance in value of up to ±10%, of up to 5%, of up to 2%, of up to 1%, of up to 0.5%, of up to 0.1%, or up to 0.01%.
Ranges may be expressed as from about one particular value to about another particular value, inclusive. When such a range is expressed, it is to be understood that another embodiment is from the one particular value to the other particular value, along with all particular values and combinations thereof within the range.
While the disclosure includes a limited number of embodiments, those skilled in the art, having benefit of this disclosure, will appreciate that other embodiments may be devised which do not depart from the scope of the present disclosure. Accordingly, the scope should be limited only by the attached claims. Thus, particular implementations of the subject matter have been described. Other implementations are within the scope of the following claims.
Although only a few example embodiments have been described in detail, those skilled in the art will readily appreciate that many modifications are possible in the example embodiments without materially departing from the described scope. Accordingly, all such modifications are intended to be included within the scope of this disclosure as defined in the following claims. In the claims, means-plus-function clauses are intended to cover the structures described as performing the recited function and not only structural equivalents, but also equivalent structures. Thus, although a nail and a screw may not be structural equivalents in that a nail employs a cylindrical surface to secure wooden parts together, whereas a screw employs a helical surface, in the environment of fastening wooden parts, a nail and a screw may be equivalent structures. It is the express intention of the applicant not to invoke 35 U.S.C. § 112, paragraph (f), for any limitations of any of the claims, except for those in which the claim expressly uses the words ‘means for’ together with an associated function.
It is noted that one or more of the following claims utilize the term “where” or “in which” as a transitional phrase. For the purposes of defining the present technology, it is noted that this term is introduced in the claims as an open-ended transitional phrase that is used to introduce a recitation of a series of characteristics of the structure and should be interpreted in like manner as the more commonly used open-ended preamble term “comprising.” For the purposes of defining the present technology, the transitional phrase “consisting of” may be introduced in the claims as a closed preamble term limiting the scope of the claims to the recited components or steps and any naturally occurring impurities. For the purposes of defining the present technology, the transitional phrase “consisting essentially of” may be introduced in the claims to limit the scope of one or more claims to the recited elements, components, materials, or method steps as well as any non-recited elements, components, materials, or method steps that do not materially affect the novel characteristics of the claimed subject matter. The transitional phrases “consisting of” and “consisting essentially of” may be interpreted to be subsets of the open-ended transitional phrases, such as “comprising” and “including,” such that any use of an open-ended phrase to introduce a recitation of a series of elements, components, materials, or steps should be interpreted to also disclose recitation of the series of elements, components, materials, or steps using the closed terms “consisting of” and “consisting essentially of” For example, the recitation of a composition “comprising” components A, B, and C should be interpreted as also disclosing a composition “consisting of” components A, B, and C as well as a composition “consisting essentially of” components A, B, and C. Any quantitative value expressed in the present application may be considered to include open-ended embodiments consistent with the transitional phrases “comprising” or “including” as well as closed or partially closed embodiments consistent with the transitional phrases “consisting of” and “consisting essentially of” The words “comprise,” “has,” and “include” and all grammatical variations thereof are each intended to have an open, non-limiting meaning that does not exclude additional elements or steps.
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20230279746 A1 | Sep 2023 | US |