This invention relates to loose fill insulation for insulating buildings. More particularly this invention relates to machines for distributing loose fill insulation packaged in a bag.
In the insulation of buildings, a frequently used insulation product is loose fill insulation. In contrast to the unitary or monolithic structure of insulation batts or blankets, loose fill insulation is a multiplicity of discrete, individual tufts, cubes, flakes or nodules. Loose fill insulation is usually applied to buildings by blowing the insulation into an insulation cavity, such as a wall cavity or an attic of a building. Typically, loose fill insulation is made of glass fibers although other insulation materials such as rock wool, other mineral fibers, organic fibers, polymer fibers, inorganic material, cellulose fibers and a mixture of the aforementioned materials can be used.
Fiberglass loose fill insulation, commonly referred to as blowing wool, is typically compressed and packaged in bags for transport from an insulation manufacturing site to a building that is to be insulated. Typically the bags are made of polypropylene or other suitable material. During the packaging of the blowing wool, it is placed under compression for storage and transportation efficiencies. Typically, the blowing wool is packaged with a compression ratio of at least about 10:1. The distribution of blowing wool into an insulation cavity typically uses a blowing wool distribution machine that feeds the blowing wool pneumatically through a distribution hose. Blowing insulation distribution machines typically have a large chute or hopper for containing and feeding the blowing insulation after the bag is opened and the blowing insulation is allowed to expand.
It would be advantageous if blowing insulation machines could be improved to make them safer and easier to use.
The above objects, as well as other objects not specifically enumerated, are achieved by a machine for distributing blowing insulation from a bag of compressed blowing insulation. The machine includes a chute having an inlet end and an outlet end and is configured to receive the bag of compressed blowing insulation, a plurality of shredders mounted at the outlet end of the chute and configured to shred and pick apart the blowing insulation and a discharge mechanism for distributing the blowing insulation into an airstream. The chute has a cross-sectional shape that approximates the cross-sectional shape of the bag of compressed blowing insulation.
According to this invention there is also provided a machine for distributing blowing insulation from a bag of compressed blowing insulation. The machine includes a chute having an inlet end and an outlet end. The chute is configured to receive the bag of compressed blowing insulation and includes a narrowed portion disposed between the inlet end and the outlet end. A cutting mechanism is connected to the chute and the cutting mechanism is configured to open the bag of blowing insulation. A shredder is mounted at the outlet end of the chute and is configured to shred and pick apart the blowing insulation. A discharge mechanism is provided for distributing the blowing insulation into an airstream. The narrowed portion of the chute urges the bag of compressed blowing insulation against the cutting mechanism to open the bag of blowing insulation.
According to this invention, there is also provided a machine for distributing blowing insulation from a bag of compressed blowing insulation. The machine includes a chute having an inlet end and an outlet end. The chute is configured to receive the bag of compressed blowing insulation. A cutting mechanism is connected to the chute and configured to open the bag of blowing insulation. The cutting mechanism includes a protective cover configured to substantially protect the machine operator from contact with the cutting mechanism. A plurality of shredders are mounted at the outlet end of the chute and are configured to shred and pick apart the blowing insulation. A discharge mechanism is provided for distributing the blowing insulation into an airstream.
According to this invention, there is also provided a machine for distributing blowing insulation from a bag of compressed blowing insulation. The machine includes a chute having an inlet end and an outlet end. The chute is configured to receive the bag of compressed blowing insulation and includes a guide assembly disposed between the inlet end and the outlet end. A cutting mechanism is connected to the guide assembly and is configured to open the bag of blowing insulation. A shredder is mounted to an outlet end of the chute and is configured to shred and pick apart the blowing insulation. A discharge mechanism is provided for distributing the blowing insulation into an airstream. The guide assembly urges the bag of compressed blowing insulation against the cutting mechanism to open the bag of blowing insulation.
Various objects and advantages of this invention will become apparent to those skilled in the art from the following detailed description of the preferred embodiment, when read in light of the accompanying drawings.
The description and drawings disclose a blowing insulation machine 10 for distributing blowing insulation from a bag of compressed blowing insulation. As shown in
The chute 14 includes a narrowed portion 17 disposed between the inlet end 16 and the outlet end 18, as shown in
As shown in
While the shredder 24 shown in
An agitator 26 is provided for final shredding of the blowing insulation and for preparing the blowing insulation for distribution into an airstream, as shown in
As shown in
As best shown in
The shredders 24, agitator 26 and the discharge mechanism 28 are mounted for rotation. They can be driven by any suitable means, such as by a motor 34, a gearbox (not shown) and belts (not shown) and pulleys (not shown). Alternatively, each of the shredders 24, agitator 26, and discharge mechanism 28 can be provided with its own motor.
In general, the chute 14 guides the blowing insulation to the shredders 24 which shreds and pick apart the blowing insulation. The shredded blowing insulation drops from the shredders 24 into the agitator 26. The agitator 26 prepares the blowing insulation for distribution into an airstream by further shredding the blowing insulation. In this embodiment of the blowing insulation machine 10, the shredders 24 and the agitator 26 rotate at different speeds. The shredders 24 rotate at a generally lower speed and the agitator 26 rotates at a generally higher speed. Alternatively, the shredders 24 and the agitator 26 could rotate at substantially similar speeds or the shredders 24 could rotate at a higher speed than the agitator 26. The finely shredded blowing insulation drops from the agitator 26 into the discharge mechanism 28 for distribution into the airstream caused by the blower. The airstream, with the shredded blowing insulation, exits the machine 10 at the machine outlet 32 and flows through the distribution hose 46, as shown in
As shown in
As shown in
In one embodiment, as shown in
Alternatively, the chute 14 may have a round cross-sectional shape that approximates the cross-sectional shape of a package of blowing insulation in roll form or any other cross-sectional shape that approximates the cross-sectional shape of the package of compressed blowing insulation.
The bag 22 of blowing insulation is typically under high compression. When the bag 22 is cut, the blowing insulation expands greatly. The blowing insulation must be contained in the chute 14 to avoid uncontrolled expansion. The outlet end 18 of the chute 14 allows the blowing insulation to expand as the bag 22 is pushed into the chute 14 and opened by the cutting mechanism 20. In essence, the chute 14 has a reverse funnel shape, going from the narrowed portion 17 to the wider outlet end 18 of the chute 14.
As previously discussed, typical bags of compressed blowing insulation have rounded generally rectangular cross-sectional shapes. For example, the bag might have a height of about 8 inches, a width of about 19 inches and a length of about 38 inches. Such a bag might have a weight of about 35 pounds. In one embodiment, to enable the machine user to readily and safely operate the machine 10, the bag 22 may be cut in half, resulting in two substantially equal size half bags filled with compressed blowing insulation. In operation, the machine user loads the opened end of one of the half bags into the chute 14 while gripping the unopened end of the half bag. The machine user continues gripping the unopened end of the half bag until all blowing insulation is removed from the half bag, at which time the half bag is removed from the chute 14 and discarded.
In one embodiment, as shown in
When the chute 14 is removed from the lower unit 12, the operator of the machine has ready access to the shredders 24, to the outlet end 18 of the chute 14, and to the inlet end 23 of the lower unit 12 for inspection, cleaning, maintenance or any other service or safety requirement. In one embodiment as shown in
In one embodiment of the blowing insulation machine 10, as shown in
As previously discussed and as shown in
Alternatively, as shown in
As best shown in
As shown in
In one embodiment, as shown in
The knife edge 60 and protective cover 62 can be extended within the chute 14 by an adjustment slide assembly 64. The adjustment slide assembly 64 includes an adjustment knob 66 and an adjustment plate 68, as shown in
As shown in
As shown in
In another embodiment, the protective cover 62 could be spring loaded and close on the knife edge 60 when the blowing insulation machine is not in use. In this embodiment, the protective cover 62 would open allowing access to the knife edge 60 only when the blowing insulation machine 10 is in use. Alternatively, the protective cover 62 can be any mechanism, assembly, or structure that protects the machine user from accidental contact with the knife edge 60.
As shown in
The blowing insulation in the bag 22 of compressed blowing insulation can be any loose fill insulation, such as a multiplicity of discrete, individual tuffs, cubes, flakes, or nodules. The blowing insulation can be made of glass fibers or other mineral fibers, and can also be organic fibers or cellulose fibers. Typically, the loose fill insulation is made of glass fibers although other insulation materials such as rock wool, mineral fibers, organic fibers, polymer fibers, inorganic material, and cellulose fibers. Other particulate matter, such as particles of foam, may also be used. Combinations of any of the aforementioned materials are another alternative. The blowing insulation can have a binder material applied to it, or it can be binderless.
The blowing insulation in the bag 22 is typically compressed to a compression ratio of at least 10:1, which means that the unconstrained blowing insulation after the bag 22 is opened has a volume of 10 times that of the compressed blowing insulation in the bag 22. Other compression ratios higher or lower than 10:1 can be used. In one embodiment, the bag 22 has approximate dimensions of 9 inches high, 19 inches wide and 21 inches long, and weighs approximately 13 pounds. A typical chute 14 for such a bag 22 will have a cross-section of approximately 10 inches high by 20 inches wide. The bag itself is typically made of a polymeric material, such as polyethylene, although any type of material suitable for maintaining the blowing insulation in the desired compression can be used.
Preferably, the bag 22 will provide a waterproof barrier against water, dirt and other deleterious effects. By using a polymeric material for the bag 22, the compressed blowing insulation will be protected from the elements during transportation and storage of the bag 22. The preferred bag material is sufficiently robust to handle the physical abuse to which these bags are frequently subjected.
Alternatively, blowing insulation may be inserted into the machine manually, without the bag being inserted into the chute.
As shown in
The principle and mode of operation of this blowing insulation machine have been described in its preferred embodiments. However, it should be noted that the blowing insulation machine may be practiced otherwise than as specifically illustrated and described without departing from its scope.
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