Patent Application
20080111672
This application is based on and claims priority under 35 U.S.C §119 with respect to Japanese Patent Application 2006-305924, filed on Nov. 10, 2006, the entire content of which is incorporated herein by reference.
This invention generally relates to an entrapment detecting apparatus for detecting an entrapment of an object between a moving member and its paired member, a sensor insertion apparatus for inserting a sensor into a protector provided on the entrapment detecting apparatus and a method for inserting the sensor.
As an entrapment detecting apparatus for detecting an entrapment of an object, for example, a contact detecting apparatus disclosed in JP2006-144315A is known. The contact detecting apparatus includes an elastic portion which is holding a sensor and formed by a two layer structure of a first elastic portion and a second elastic portion each having different elastic coefficients. The first elastic portion is deformed by a small load and the second elastic portion is harder than the first elastic portion. This allows detection of an entrapment of an object even when a dynamic load is applied to the first elastic portion that has already been crushed by a static load. This is because a strain applied to the sensor is changed by deformation of the second elastic portion.
JP11-72395A discloses a technique to insert a sensor in a protector. According to the technique, the protector made of a mixed material of EPDM rubber and polyethylene is heated, and a portion of the protector, where the sensor is to be inserted is filled with pressurized hot air. A sensor is inserted into the insertion portion expanded by the pressurized hot air, and then the protector is re-heated and shrunk so that the sensor is intimately buried in the protector.
The apparatus disclosed in the JP2006-144315A may have deformation of the elastic portion due to vibrations of a door as the elastic portion, which holds the sensor, is soft, thus leading to misdetection of the sensor. In addition, since the elastic portion holding the sensor is constituted by the two layers, the structure of the apparatus is complex.
The technique disclosed in the JP11-72395A may involve misdetection of the sensor after being installed on a vehicle because the sensor is heated by the heated protector. In addition, an operation of inserting the sensor is complex because the protector is heated and filled with the pressurized hot air to expand the insertion portion and then the protector is re-heated after the sensor is inserted.
A need thus exists for an entrapment detecting apparatus, a sensor insertion apparatus and a sensor insertion method, which is not susceptible to the drawback mentioned above.
In light of the foregoing, the present invention provides an entrapment detecting apparatus for detecting an entrapment of an object between a slide door and a door frame, which includes a pressure sensor serving for detecting the entrapment, and a protector provided at a portion of one of the slide door and the door frame for being opposed to the other of the slide door and the door frame, the protector being formed of an elastic material, the protector being provided therein with an insertion hole in which the pressure sensor is held by elasticity of the elastic member, the insertion hole having a diameter equal to or smaller than that of the pressure sensor, the holding of the pressure sensor in the insertion hole being established in such a manner that the insertion hole is expanded at room temperature to receive the pressure sensor and is restored upon completion of the reception of the pressure sensor.
According to another aspect of the present invention, an insertion apparatus for inserting the bar-like pressure sensor into the protector formed of the elastic material and provided with the insertion hole for inserting the pressure sensor includes an air compressor for supplying fluid from a first end of the insertion hole and an insertion device for inserting the pressure sensor from a second end of the insertion hole.
According to a further aspect, the present invention provides a method for inserting a pressure sensor into the protector constituting the entrapment detecting apparatus, wherein the protector is formed of the elastic material and provided with an insertion hole for inserting a bar-like pressure sensor, the diameter of the insertion hole is equal to or smaller than that of the bar-like pressure sensor, and the pressure sensor is inserted into the insertion hole while fluid is supplied from the first end of the insertion hole toward the second end thereof to expand the insertion hole by a fluid pressure caused by blocking a flow of the fluid with the pressure sensor.
An entrapment detecting apparatus 4 according to an embodiment will be described below with reference to the attached drawings hereinafter. The embodiment is described in the context of the entrapment detecting apparatus 4 applied to a slide door 1 (serving as a moving member) adapted to a vehicle is described.
As illustrated in
The entrapment detecting apparatus 4 is arranged on the slide door 1, at a portion opposed to the door frame 11. When the passenger or the object is entrapped in the opening 15 between the slide door 1 serving as a moving member and the door frame 1 serving as the paired member while the slide door 1 is being closed, and thereby comes in contact with either of the slide door 1 or the door frame 1, such a state is referred to as an occurrence of an entrapment. When the entrapment has occurred, the slide door 1 needs to stop its movement or perform a reverse operation. For this purpose, the slide door 1 is provided with the entrapment detecting apparatus 4 for detecting the occurrence of the entrapment of the object.
As shown in
The protector 2 is attached to the slide door 1, the portion opposed to the door frame 11, so as to extend in a longitudinal direction of the slide door 11. The protector 2 is formed of the elastic material.
The insertion hole 2a is formed to have a diameter that is smaller than a diameter of the pressure sensors 5, 6 respectively. Consequently, in order to insert the pressure sensors 5, 6 into the insertion hole 2a, the insertion hole 2a needs to be expanded, for example, by filling air inside thereof as described later referring to
As shown in
Consequently, by setting the diameter of the insertion hole 2a equal to or smaller than those of the pressure sensors 5, 6, the pressure sensors 5, 6 are controlled so as not to move inside the insertion hole 2a by the vibration of the protector 2. In addition, the pressure sensors 5, 6 are fixed firmly inside the insertion hole 2a and controlled not move due to external vibration. As a result, voltage generated by vibration noise is reduced.
It is desirable that length T of a foreside of the insertion hole 2a be relatively short and length B of a portion from the insertion hole 2a to the base portion be sufficiently long. This allows pressure to be first applied to the pressure sensors 5, 6 when the object comes contact with the protector 2 and that allows the object to remain free from an intense pressure for a certain period of time by letting the entire protector 2 being deformed. A preferable ratio of length of each portion is substantially 3D>T>D/2, 10D>B>D (preferably B>3D), B>2·T (preferably B>3·T). The protector 2 preferably includes a substantially uniform width. However, width W2 of the protector 2, around the insertion hole 2a, may be smaller than width W1 of another portion (a central portion) of the protector 2.
As shown in
As shown in
The pressure sensors 5, 6 may include any structures and principles for detecting pressure as long as being formed in the rod shape, or the like, and are capable of detecting pressure caused by the entrapment, however, application of a piezoelectric sensor is preferable. This is because the piezoelectric sensor, which generates voltage when distorted, is more likely to be distorted when the protector 2 is soft and thereby provides better detectability of the entrapment. Further, the piezoelectric sensor does not perform error detection even when the piezoelectric sensor is closely contacted with the protector 2.
In order to insert the pressure sensors 5, 6 having the large diameter into the insertion hole 2a having the diameter that is smaller than those of the pressure sensors 5, 6, air maybe supplied into the insertion hole 2a from a first end thereof and at the same time, the pressure sensors 5, 6 may be inserted from a second end.
Here, an insertion apparatus for efficiently inserting the pressure sensors 5, 6 into the insertion hole 2a provided on the protector 2 and the apparatus's operation are described with reference to
The air compressor 101 generates pressurized air by compressing the air. The air compressor 101 may be replaced by a pressurized air (gas) cylinder or the like.
The valve 102 is connected to the air compressor 101 via a pipe and controls a flow of the pressurized air from the air compressor 101.
The plug 103 has a tapered configuration shown in
The support system 104 fixes and supports the protector 2. The insertion device 105 inserts the pressure sensor 5, from the second end, into the insertion hole 2a of the protector 2 fixed and supported by the support system 104.
The loading and unloading device 106 loads the unprocessed protector 2 on the support system 104 and unloads the processed protector 2 including the pressure sensor 5 inserted therein from the support system 104.
The plug and funnel attaching device 107 attaches a funnel 111 shown in
The controller 108 includes a processor, a program memory and a work memory, and controls an operation of the entire insertion apparatus.
The above described insertion apparatus is installed in, for example, a working environment at room temperature and normal pressure.
Next, an insertion procedure taken by the insertion apparatus having the above described configuration will be described with reference to a flow chart of
First, in Step S1, the controller 108 controls the loading and unloading device 106 so that the unprocessed protector 2 can be loaded on the support system 104, and then fixed and supported thereby.
Next, in Step S2, the controller 108 controls the plug and funnel attaching device 107 so that the plug 103 is attached to the first end of the insertion hole 2a provided on the protector 2 that is fixed and supported by the support system 104 and so that the funnel 111 is attached to the second end thereof as shown in
Next, in Step S3, the controller 108 allows the valve 102 to open in order to start supplying the pressurized air (gas) from the air compressor 101 into the insertion hole 2a via the plug 103.
Then, in Step 4, as shown in
After the pressure sensor 5 is inserted into the insertion hole 2a, the controller 108 allows the valve 102 to close in order to stop the supply of the pressurized air (gas) from the air compressor 101 in Step S5.
Then, in Step S6, the controller 108 controls the plug and funnel attaching device 107 so that the plug 103 is detached from the protector 2 fixed and supported by the support system 104 and thereafter the funnel 111 is detached from the protector 2 after the diameter of the end of the funnel 111 is reduced.
In Step 7, the controller 108 controls the loading and unloading device 106 to have the processed protector 2 unloaded from the support system 104.
Up to here, one procedure of inserting the pressure sensor 5 into the protector 2 has been described. The controller 108 starts another sequence of the insertion of the pressure sensor 5 into another protector 2.
As shown in
The pressurized air (gas) supplied by the compressor 101 or by the air (gas) cylinder is not limited to the air and may be other kinds of gasses, for example, nitrogen gas. Alternatively, liquid may be applied to and any appropriate types of fluid may be used.
In a case where the protector 2 is made of a foamed material, for example, the foam rubber, the gas supplied by the compressor 101 may leak through fine holes formed on the foamed material, thereby reducing an efficiency of the insertion operation. In such a case, a coating material may be applied to an inner or outer surface of the insertion hole 2a provided on the protector 2 to prevent the gas from leaking.
With the above mentioned configuration of the insertion apparatus, the pressure sensor 5 is inserted into the insertion hole 2a provided on the protector 2 without difficulty under the working environment at room temperature and normal pressure with a high operation efficiency.
As shown in
The connectors 8, 8′ are arranged integrally with each other in a middle portion of the vertical direction of the slide door 1. The pressure sensor 5 extends from the connector 8 in an upper direction of the figure and the pressure sensor 6 extends from the connector 8′ in a lower direction of the figure. Consequently, the pressure sensors 5, 6 are structured to branch out in the upper and lower direction respectively from the connectors 8, 8′.
The signal processing circuit 13 includes lowpass filters 14, 15 and DC cut-off filters 16, 17 and a differential amplifier circuit 18.
The lowpass filters 14, 15 respectively reduce noises included in high frequency bands of the pressure sensitive output signals output by the corresponding pressure sensors 5, 6. The DC cut-off filters 16, 17 respectively remove direct-current components and low frequency components included in the signals from the corresponding lowpass filters 14, 15, and the DC cut-off filters 16, 17 output the signals to the differential amplifier circuit 18. The two lowpass filters 14, 15 and the two DC cut-off filters 16, 17 respectively have identical output characteristics, and the characteristics of the filters are optimized considering vibration characteristics of a vehicle body.
The respective output signals from the two DC cut-off filters 16, 17 are supplied to the differential amplifier circuit 18. The differential amplifier circuit 18 calculates a difference between the respective signals and supplies a differential signal to the entrapment decision circuit 19.
The entrapment decision circuit 19 stores a predetermined reference value therein for determining the entrapment. When an absolute value of a level of the input voltage signal to the entrapment decision circuit 19 (a level of the output voltage signal from the differential amplifier circuit 18) is equal to or greater than the reference value, the entrapment decision circuit 19 determines that the entrapment has occurred and supplies an entrapment detection signal to a door drive unit 50 driving the slide door 1.
The drive unit 50 includes a motor driver 51 and a motor 52.
The motor driver 51 follows a command given by a control unit and drives the motor 52 so that the slide door 1 is opened or closed. When the entrapment detection signal is supplied by the entrapment decision circuit 19 while the motor 52 is driving, the motor driver 51, regardless of the command from the control unit, stops the motor 52 to stop a movement of the slide door 1, and then reverses the motor 52 to move the slide door 1 in a reverse direction.
According to the entrapment detecting apparatus 4 having the above mentioned structure, the entrapment is detected by means of a simple construction where the diameter of the insertion hole 2a is smaller than those of the pressure sensors 5, 6.
In addition, the pressure sensors 5, 6 are restrained from moving inside the insertion hole 2a because the diameter of the insertion hole 2a is smaller than those of the pressure sensors 5, 6. As a result, even when the protector 2 is vibrated, misdetection of the pressure sensors 5, 6 due to the vibration is less likely to occur.
Because the diameter of the insertion hole 2a is set to be smaller than those of the pressure sensors 5, 6, the protector 2 is fixed firmly inside the insertion hole 2a. This restrains the pressure sensors 5, 6 from being moved by the external vibration. As a result, the voltage generated by the vibration noises is reduced, and thus the misdetection of the pressure sensors 5, 6 is reduced.
Further, since the protector 2 has an appropriate elasticity and ratio of the length of each portion, when the object comes in contact with the protector 2, the end portion of the protector 2 is strained (deformed) first, then the pressure is applied to the sensors 5, 6. After that, the entire protector 2 is gradually deformed, thereby keeping the object free from the intense pressure for the certain period of time, during which the sliding movement of the slide door 1 is stopped or reversed.
The embodiment is not limited to the above mentioned example and various modifications and applications are available. Other possible embodiments will be described hereunder.
In the above mentioned embodiment, the entrapment detecting apparatus 4 (the protector 2 and the pressure sensors 5, 6) is provided on the side of the slide door 1, which is opposed to the door frame 11, so that the entrapment detecting apparatus 4 extends through an entire length of the side of the slide door 1. The entrapment detecting apparatus 4, however, may be provided on a portion or plural portions of the side of the slide door 1.
The above mentioned embodiment is described in the context that the entrapment detecting apparatus 4 is provided on the slide door 1, however, the entrapment detecting apparatus 4 may be provided, for example, on the door frame 11, at a portion opposed to the slide door 1. Also in this case, the entrapment is detected by means of the simple construction.
The above mentioned embodiment is described in the context that the entrapment detecting apparatus 4 is applied to the slide door 1 of the vehicle, however, the embodiment is not limited to the example. The entrapment detecting apparatus 4 may be used for other types of doors, for example, a hatchback door (serving as the moving member) of a vehicle.
When the hatchback door 27 of
In the above embodiment, the slide door 1 and the hatchback door 27 of the vehicle are described as the opening and closing portions, however the embodiment may be applied to an electric sunroof or a power window adapted to a vehicle. Further, the embodiment is not limited to an application to a vehicle and may be applied to an automatic door of an elevator, a train, an airplane or a building, or a shutter of a garage, of a shop or the like. The present invention may be applied to any cases where an entrapment of an object in an opening and closing portion may occur. In case of elevator doors where the opening and closing portion is constituted by two moving members facing each other, the embodiment is applied to by considering one of the moving members as the moving member and the other moving member as the paired member.
The two pressure sensors 5, 6 are arranged as a pair of pressure sensors in the above embodiment, however, the two pressure sensors 5, 6 may be replaced by a bar-like pressure sensor (for example, including two stripe-like cables). In this case, the circuit structure shown in
The material of the protector 2 is preferably made of foam rubber but may not be limited to the foam rubber and may be, for example, a foam silicon rubber, a urethane or other desired elastic material that achieve similar function as that of the foam rubber.
The protector is made of, for example, foam rubber for holding the pressure sensor by elasticity of the foam rubber.
Further, according to the entrapment detecting apparatus 4 described in the aforementioned embodiment, a foaming density of the foam rubber is approximately 0.1 grams to 1 gram per cubic millimeter.
Furthermore, according to the entrapment detecting apparatus 4 described in the aforementioned embodiment, the pressure sensor 5, 6 is, for example, the piezoelectric sensor.
Furthermore, according to the entrapment detecting apparatus 4 described in the aforementioned embodiment, the insertion hole 2a extends along the portion of one of the slide door 1 and the door frame 11 for being opposed to the other of the slide door 1 and the door frame 11, and the pressure sensor 5, 6 has a cable-like outer profile.
Furthermore, according to the entrapment detecting apparatus 4 described in the aforementioned embodiment, the slide door 1 and the door frame 11 serve as the moving member adapted to the vehicle 12 and the frame forming the opening 15 covered or uncovered by the slide door 1 adapted to the vehicle 12, respectively.
Furthermore, according to the entrapment detecting apparatus 4 described in the aforementioned embodiment, the hatchback door 27 and the door frame 11 serve as the moving member adapted to the vehicle 12 and the frame forming the opening 15 covered or uncovered by the hatchback door 27 adapted to the vehicle 12, respectively.
According to the insertion apparatus described in the embodiment, the pressure sensor 5, 6 is inserted into the insertion hole 2a by the insertion device 105 while the insertion hole 2a is expanded by a fluid pressure caused by blocking the flow of the pressurized air supplied from the first end of the insertion hole 2a toward the second end thereof with the pressure sensor 5, 6 inserted from the second end of the insertion hole.
Further, according to the insertion apparatus described in the embodiment, the fluid is air.
Furthermore, according to the insertion apparatus described in the embodiment, the fluid is a nitrogen gas.
Furthermore, according to the insertion apparatus described in the embodiment, the fluid is a liquid.
According to a method for inserting the pressure sensor 5, 6 described in the aforementioned embodiment, the protector 2 is made of foam rubber.
Furthermore, according to the method for inserting the pressure sensor 5, 6 described in the aforementioned embodiment, a foaming density of the foam rubber is approximately 0.1 grams to 1 gram per cubic millimeter.
Furthermore, according to the method for inserting the pressure sensor 5, 6 described in the aforementioned embodiment, for example, a piezoelectric sensor.
Furthermore, according to the method for inserting the pressure sensor 5, 6 described in the aforementioned embodiment, the fluid is air.
Furthermore, according to the method for inserting the pressure sensor 5, 6 described in the aforementioned embodiment, the fluid is a nitrogen gas.
Furthermore, according to the method for inserting the pressure sensor 5, 6 described in the aforementioned embodiment, the fluid is a liquid.
According to the embodiment, the entrapment is detected with the simple construction. Also, the pressure sensor 5, 6 is inserted into the protector 2 without difficulty.
The principles, preferred embodiment and mode of operation of the present invention have been described in the foregoing specification. However, the invention which is intended to be protected is not to be construed as limited to the particular embodiments disclosed. Further, the embodiments described herein are to be regarded as illustrative rather than restrictive. Variations and changes may be made by others, and equivalents employed, without departing from the spirit of the present invention. Accordingly, it is expressly intended that all such variations, changes and equivalents which fall within the spirit and scope of the present invention as defined in the claims, be embraced thereby.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2006-305924 | Nov 2006 | JP | national |
