This disclosure relates generally to equipment utilized and operations performed in conjunction with a subterranean well and, in an example described below, more particularly provides for entry guide formation on a well liner hanger.
For a variety of reasons, an end of a tubular string which is to be entered by another tubular string, equipment, wireline tools, etc., may not be satisfactorily configured for such entry. For example the end of the tubular string could be cut off, or a liner hanger could be connected in the tubular string, with the liner hanger lacking an entry guide, etc.
It will, therefore, be appreciated that it would be beneficial to be able to form an entry guide at an end of a tubular string.
In the disclosure below, a forming device and a method are provided which bring improvements to the art of tubular string entry in a wellbore. One example is described below in which the forming device is biased into contact with the tubular string by work string weight. Another example is described below in which pressure differentials are used to anchor the forming device, displace deforming structures, and then release the forming device from the tubular string.
In one aspect, a method of forming an entry guide at an end of a tubular string in a wellbore is provided by the disclosure below. The method can include conveying a forming device into the wellbore, and deforming the end of the tubular string from a cylindrical shape to an outwardly widening shape with the forming device.
In another aspect, the disclosure provides a method of forming an entry guide at an end of an expanded liner hanger in a wellbore. The method can include outwardly expanding the liner hanger, thereby sealingly securing a tubular string in the wellbore, and deforming the end of the liner hanger from a cylindrical shape to an outwardly widening shape with a forming device.
These and other features, advantages and benefits will become apparent to one of ordinary skill in the art upon careful consideration of the detailed description of representative examples below and the accompanying drawings, in which similar elements are indicated in the various figures using the same reference numbers.
Representatively illustrated in
After the liner hanger 16 is set, it is desired to convey yet another tubular string 18 (such as a completion string, perforating string, etc.) into the tubular string 12. However, the upper end 22 of the liner hanger 16 has a cylindrical shape and is smaller than the wellbore 20 so that, unless the tubular string 18 is axially aligned with the liner hanger, difficulty will be encountered in displacing the tubular string 18 into the liner hanger.
In some cases, the upper end 22 of the liner hanger 16 cannot be initially provided with an entry guide, because the liner hanger and its setting tool (not shown) must be conveyed through a restricted bore uphole. For example, when relatively large casing is used, a casing hanger in a wellhead can have an inner diameter which is smaller than an inner diameter of the casing. Thus, the liner hanger 16 and its setting tool must pass through the restricted bore of the casing hanger, and then the liner hanger must be set in the larger inner diameter of the casing.
One way to set the liner hanger 16 is to expand it radially outward into sealing and gripping contact with the tubular string 14. Various expandable liner hangers and setting tools therefor are known in the art, one of which is described in U.S. patent application Ser. No. 12/342,718 filed 23 Dec. 2008, the entire disclosure of which is incorporated herein by this reference.
In the system 10 of
Referring additionally now to
A reduced diameter lower end of the forming device 24 is inserted into the upper end 22 of the tubular string 12, and then the forming device is rotated and lowered by the work string 30, until deforming structures 32 (such as inclined rollers, only one of which is visible in
A biasing force is supplied by a weight of the work string 30 being applied via the forming device 24 to the upper end 22 as the deforming structures 32 roll about an inner diameter of the upper end. This forms the outwardly widening entry guide 26 in the upper end 22. The work string 30 with the forming device 24 can then be retrieved from the wellbore 20, and the tubular string 18 can be conveniently guided into the upper end 22 by the entry guide 26.
Referring additionally now to
In
A shear screw 36 maintains the piston 34 in its upper position as depicted in
When it is desired to form the entry guide 26, a plug 40 is dropped and/or pumped through the work string 30 and flow passage 38, until it sealingly engages a seat 42. With the flow passage 38 blocked by the plug 40, increased pressure can be applied via the work string 30 to the passage 38, thereby applying a pressure differential between the flow passage and the exterior of the forming device 24.
The pressure differential displaces a set of anchoring devices 44 (such as slips of the type used on packers) outward into gripping engagement with the tubular string 12. This anchors the forming device 24 to the tubular string 12 for as long as the pressure differential is maintained. The pressure differential can then be increased, until it is sufficiently great to shear the shear screw 36. This releases the piston 34 and deforming structure 32 for downward displacement (as viewed in
In
With the shear screw 48 sheared, the differential pressure will displace the sleeve 46 downward a sufficient distance to uncover a port 50, which allows the work string 30 to drain as it is retrieved with the forming device 24 from the wellbore 20. Opening of the port 50 also bleeds off the pressure differential, allowing the anchoring devices 44 to retract out of engagement with the tubular string 12, so that the forming device 24 can be withdrawn from the tubular string.
Referring additionally now to
In
In
When the entry guide 26 has been formed, increased torque will be detected in the work string 30 (due to the sections 52, 54 being fully threaded together). Rotation of the work string 30 is ceased, and increased pressure is applied to the work string to break open a rupture disc 56. Opening of the rupture disc 56 relieves the pressure differential, thereby causing the anchoring devices 44 to retract, and allows the work string 30 to drain as it is retrieved from the wellbore 20.
In the configurations of
Referring additionally now to
In
In
In
The structures 32 are now preferably retracted sufficiently far that the forming device 24 can be displaced through the tubular string 12 (i.e., the forming device is no wider than the inner diameter of the tubular string). A snap ring 68 engages a radially reduced recess 70 to prevent upward displacement of the lower section 54 relative to the upper section 52, thereby preventing the deforming structures 32 from being biased outward again. The deforming structures 32 could be inwardly retained by a garter spring, snap ring, or any other device.
One particular benefit of this configuration is that the forming device 24 can be displaced further into the tubular string 12 after the entry guide 26 has been formed. Thus, seals (not shown) could be interconnected in the string 30 above the forming device 24, and could be stabbed into a seal bore 72 of the tubular string 12 (more specifically, a seal bore of the liner hanger 16) after the entry guide 26 is formed. In this case, the work string 30 could be a production tubing string for producing fluid from a reservoir intersected by the wellbore 20, an injection string for injecting fluid into the reservoir, etc.
Note that any of the forming device 24 configurations described above could be incorporated into a liner hanger setting tool, so that the entry guide 26 is formed in conjunction with setting the liner hanger 16. This would eliminate any need to make separate trips into the wellbore 20 to set the liner hanger 16, and then to form the entry guide 26.
Although the above descriptions of the system 10, the forming device 24 configurations and the methods of using the forming device have been applied to creating the entry guide 26 at the upper end 22 of the tubular string 12 (specifically, the upper end of the liner hanger 16), it should be clearly understood that it is not necessary for the end 22 to be an upper end (e.g., it could be a lower end or a lateral end, etc.), or for the end 22 to be part of the liner hanger 16.
Any of the features of any of the forming device 24 configurations could be used with any of the other configurations, in keeping with the principles of this disclosure. For example, the rupture disc 56 of the
It may now be fully appreciated that the above disclosure provides several advancements to the art. The forming device 24 allows for convenient forming of the entry guide 26 in the end 22 of the tubular string 12, so that another tubular string, equipment, wireline tools, etc. can easily enter the end of the tubular string.
The above disclosure provides to the art a method of forming an entry guide 26 at an end 22 of a tubular string 12 in a wellbore 20. The method can include conveying a forming device 24 into the wellbore 20, and deforming the end 22 of the tubular string 12 from a cylindrical shape to an outwardly widening shape with the forming device 24.
The tubular string 12 can include a liner hanger 16, and the method can include expanding the liner hanger 16 radially outward in the wellbore 20 prior to the conveying step.
The outwardly widening shape may comprise a frusto-conical shape.
The deforming step can include rolling at least one inclined roller of the forming device 24 within the end 22 of the tubular string 12. The deforming step may also include biasing the forming device 24 against the end 22 of the tubular string 12 by applying weight from a work string 30 to the forming device 24. The deforming step can include rotating the work string 30 connected to the forming device 24 to thereby roll the roller within the end 22 of the tubular string 12.
The deforming step may include applying a first pressure differential across a piston 34, thereby biasing a deforming structure 32 into the end 22 of the tubular string 12. The method can also include anchoring the forming device 24 relative to the tubular string 12 prior to biasing the deforming structure 32 into the end 22 of the tubular string 12. The anchoring step may include biasing an anchoring device 44 into engagement with the tubular string 12 in response to applying a second pressure differential to the anchoring device 44, the second pressure differential being less than the first pressure differential.
The deforming step can include threading together first and second sections 52, 54 of the forming device 24, thereby biasing a deforming structure 32 into the end 22 of the tubular string 12. The threading step may include rotating a work string 30 connected to the forming device 24.
The method can also include anchoring the forming device 24 relative to the tubular string 12 prior to biasing the deforming structure 32 into the end 22 of the tubular string 12. The anchoring step may include biasing an anchoring device 44 into engagement with the tubular string 12 in response to applying a pressure differential to the anchoring device 44.
The deforming step can include outwardly displacing a set of deforming structures 32, and the method can include a step of inwardly retracting the deforming structures 32. The method may include displacing the forming tool 24 through the tubular string 12 after the step of inwardly retracting the deforming structures 32.
Also provided by the above disclosure is a method of forming an entry guide 26 at an end 22 of an expanded liner hanger 16 in a wellbore 20. The method may include outwardly expanding the liner hanger 16, thereby sealingly securing a tubular string 12 in the wellbore 20, and deforming the end 22 of the liner hanger 16 from a cylindrical shape to an outwardly widening shape with a forming device 24.
The expanding step may be performed prior to the deforming step.
The deforming step can include rolling at least one inclined roller of the forming device 24 within the end 22 of the liner hanger 16.
The deforming step can include applying a pressure differential across a piston 34, thereby biasing a deforming structure 32 into the end 22 of the liner hanger 16.
The deforming step can include threading together sections 52, 54 of the forming device 24, thereby biasing a deforming structure 32 into the end 22 of the liner hanger 16.
The deforming step may include outwardly displacing a set of deforming structures 32, and the method can include the step of inwardly retracting the deforming structures 32.
It is to be understood that the various examples described above may be utilized in various orientations, such as inclined, inverted, horizontal, vertical, etc., and in various configurations, without departing from the principles of the present disclosure. The embodiments illustrated in the drawings are depicted and described merely as examples of useful applications of the principles of the disclosure, which are not limited to any specific details of these embodiments.
In the above description of representative examples, directional terms, such as “above,” “below,” “upper,” “lower,” etc., are used for convenience in referring to the accompanying drawings. In general, “above,” “upper,” “upward” and similar terms refer to a direction toward the earth's surface along a wellbore, and “below,” “lower,” “downward” and similar terms refer to a direction away from the earth's surface along the wellbore.
Of course, a person skilled in the art would, upon a careful consideration of the above description of representative embodiments, readily appreciate that many modifications, additions, substitutions, deletions, and other changes may be made to these specific embodiments, and such changes are within the scope of the principles of the present disclosure. Accordingly, the foregoing detailed description is to be clearly understood as being given by way of illustration and example only, the spirit and scope of the present invention being limited solely by the appended claims and their equivalents.
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