This invention relates to an entry swivel apparatus. More particularly, but not by way of limitation, this invention relates to a wireline entry apparatus for use on hydrocarbon wells, and wherein the wireline entry apparatus includes a swivel.
During the course of drilling, completing and producing hydrocarbon wells, operators find it necessary to perform remedial well work. As readily understood by those of ordinary skill in the art, remedial well work includes utilizing lowering various downhole devices on wireline. A few examples of wireline operations include: running packers to a predetermined depth; perforating a subterranean reservoir; retrieving downhole devices; logging subterranean zones; setting production valves. This list was meant to be illustrative.
An apparatus that has been utilized for the entry of wireline is illustrated in U.S. Pat. No. Re. 33,150 to Harper Boyd and entitled “BOREHOLE DRILL PIPE CONTINUOUS SIDE ENTRY OR EXIT APPARATUS AND METHOD”. As set out in this patent, the apparatus allows the entry of the wireline while also allowing for an axial port that is connected to the appropriate tubulars above and below the apparatus.
Nevertheless, during rigging-up and rigging-down procedures, as well as during the actual wireline operation, operators must always control the pressure of the well in order to prevent any unintended escape of the high pressure gases and fluids. As very well understood by those of ordinary skill in the art, extreme and catastrophic damage to persons and property is possible. Hence, during wireline operations, it may become necessary to rotate the drill string. However, with the prior art side entry designs, this was not possible.
Some prior art designs have sought to solve this design deficiency. For instance, in U.S. Pat. No. 5,996,712 to Harper Boyd and entitled “MECHANICAL LOCKING SWIVEL APPARATUS”, a swivel is disclosed. However, the prior art designs do not disclose, nor do they teach an entry swivel apparatus and method. Therefore, there is a need for an apparatus that will allow the entry of wireline into a tubular. There is also a need for an apparatus that will allow a bottom portion to be rotated while the top portion will remain stationary. There is also a need for a swivel device that has a large open bore for placement of the wireline. Also, there is a need for an entry device that has a large open bore for placement of the wireline. These needs, as well as many others, will be met by the apparatus and method herein disclosed.
An apparatus for use with a wireline on a drilling rig is disclosed. The apparatus comprises a main body having a first entry port and a second entry port, and wherein the first entry port is configured to receive the wireline. The main body has a proximate end and a distal end, and wherein the distal end has external thread means. The main body has an internal bore having an axis and wherein the second entry port is aligned with the axis and the first entry port is aligned at an angle to the axis.
The apparatus further comprises a bearing nut having an internal thread means that engage with the external thread means of the main body, and a mandrel operatively associated with the distal end of the main body, wherein the mandrel is disposed within the bearing nut so that the mandrel is capable of rotating. The internal portion of the main body and an internal portion of the mandrel cooperate to form a receptacle bore and wherein the apparatus further comprises a sleeve disposed within the receptacle bore.
In the preferred embodiment, the mandrel and the bearing nut cooperate to form an annular cavity and wherein the apparatus further comprises a plurality of roller bearings disposed within the annular cavity in order to facilitate rotation of the mandrel. The apparatus may further include a first seal means, disposed about the sleeve and engaging the internal portion of the main body, for sealing the internal portion of the main body. A second seal means, disposed about the sleeve and engaging the internal portion of the mandrel, for sealing the internal portion of said mandrel may also be provided.
In one preferred embodiment, an internal bore of the sleeve contains a conical surface, and wherein the internal bore has a neck and a throat and wherein the neck has a larger inner diameter than the throat. Also, the sleeve may contain a shoulder for engaging an indentation on an internal portion of the main body, and wherein the shoulder is capable of keeping the sleeve in place so as the mandrel is rotated, it will rotate around the sleeve and packing, as the sleeve is held in place by the notches. As per the teachings of the present disclosure, in one embodiment, the second entry port is connected to a top drive of the drilling rig and the mandrel is connected to a drilling string.
In the preferred embodiment, the outer diameter of the main body forms a cylinder and wherein the inner diameter of the main body also forms a cylinder, and wherein the outer diameter of the main body is parallel with the inner diameter of the main body so that a fully opened inner diameter bore is formed.
A method of performing wireline work on a drilling rig is also disclosed. The method including providing a entry tool, wherein the entry tool comprises: a main body having a first entry port and a second entry port, wherein the first entry port is configured to receive the wireline; a distal end of the main body having external threads; a bearing nut having an internal threads that engage with the external threads of said main body; a mandrel operatively associated with the distal end of the main body, wherein the mandrel is disposed within the bearing nut so that the mandrel is capable of rotating, and wherein an internal portion of the main body and an internal portion of the mandrel cooperate to form a receptacle bore; a sleeve disposed within the receptacle bore; a plurality of roller bearings disposed within an annular cavity formed between the mandrel and the bearing nut.
The method further comprises connecting the second entry port to a top drive of the drilling rig, connecting the mandrel to a drilling string, and lowering a downhole tool on the wireline. The method further includes rotating the drilling string via the plurality of roller bearings, rotating the mandrel about the plurality of roller bearings, and maintaining the main body stationary. In a preferred embodiment, the step of lowering the tool on the wireline includes protecting the wireline from being cut on a chamferred surface contained on the mandrel.
An advantage of the present invention includes the apparatus has dual entry points, with one entry port for wireline. Another advantage is that the bottom section swivels while the top portion may be connected to the traveling block of a drilling rig. Yet another advantage is that the device can be used in order to rig-up, rig-down, or during actual remedial well work. In other words, the operator can use the device whenever the operator needs to rotate the work string below the entry tool.
A feature of the present apparatus and method is that the main body has large inner bore. Yet another feature is that the sleeve protects wireline from getting cut during rotating operating procedures. Yet another feature is the roller thrust bearing that facilitate the rotation of the bottom swivel. Still yet another feature is the seal means that ensure containment of pressure from the subterranean reservoirs. Still yet another feature is the notch on sleeve that will engage with the main body so that when the mandrel rotates, the sleeve is held stationary; otherwise, the wireline runs the risk of being cut when the mandrel is rotated since the sleeve would have a tendency to also want to rotate, thereby enhancing the chance of the wireline being cut.
In another embodiment herein disclosed with this application, an apparatus for transferring torque comprising a central body, with the central body having a central passage. The apparatus further comprises a first plurality of splines formed within the central passage and a bottom sub that cooperates with the central passage, with the bottom sub being connected to the well. The apparatus further comprises a second plurality of splines formed on the bottom sub, and wherein the first plurality of splines and the second plurality of splines cooperate to engage and transfer the torque applied to the central body.
The apparatus may further comprise a third plurality of splines formed within the central passage, a top sub that cooperates with the central passage, and a fourth plurality of splines formed on the top sub that cooperates to engage and transfer the torque applied to the cental body with the third plurality of splines. In one of the preferred embodiments, the top sub is connected to a top drive of a rig.
The apparatus may further comprise a first threaded cap engaging first thread means contained on the central body and wherein the first threaded cap contains an opening in communication with the central passage. A wireline is disposed within the opening. A second threaded cap may be included, with the second threaded cap engaging a second thread means contained on the central body. In one preferred embodiment, the first threaded cap contains a second opening in communication with the central passage for pumping a fluid into the central passage.
The apparatus may further comprise first seal means, disposed within the central body and operatively engaging the bottom sub, for sealingly engaging with the central passage, and second seal means, disposed within the central body and operatively engaging the top sub, for sealingly engaging with the central passage. In one preferred embodiment, the first and second openings are at acute angles relative to the central passage and a side entry tube is operatively associated with each opening for placement of a wireline or coiled tubing.
Also disclosed is a method of performing wireline work on a rig, wherein a well extends from the rig. The method comprises providing an apparatus comprising a central body, the central body having a central passage; a first plurality of splines formed within the central passage; a top sub that cooperates with the central passage, the top sub being connected to the well; a second plurality of splines formed on the top sub; a first threaded cap engaging the first thread means contained on the central body and wherein the first threaded cap contains an opening in communication with the central passage; a second threaded cap engaging a second thread means contained on the central body.
The method further comprises providing a wireline through the opening and into the central passage, and wherein the wireline has a down hole tool attached at a first end, and the down hole tool is in the well. The method includes lowering the down hole tool into the well on the wireline.
The method may further comprise transmitting a torque to the top sub and in turn transmitting the torque to the first plurality of splines. In one preferred embodiment, the apparatus comprises a second plurality of splines, and the method further comprises transmitting the torque to the top sub and in turn transmitting the torque to the second plurality of splines.
Additionally, in one preferred embodiment, the apparatus may further comprise a seal means, operatively disposed about the bottom sub, for sealingly engaging with the central passage, and the method further comprises sealing a down hole pressure from the well within the central passage. Also, the method may include pumping a fluid through the top and bottom sub, and into the well.
In one embodiment, the first cap contains a second opening and the method further provides a second wireline disposed through the second opening, and the method further comprises lowering a second down hole tool into the well.
In yet another embodiment, an apparatus for transferring a torque is disclosed that includes a central body having a central passage and an acute passage that is in communication with the central passage. The apparatus further includes a first plurality of splines formed within the central passage and a top sub that cooperates with the central passage. A second plurality of splines is formed on the top sub, and wherein the first and second plurality of splines cooperate to engage and transfer the torque applied to the central body. The apparatus further includes a bottom sub that cooperates with the central passage and means, disposed about an outer portion of the bottom sub, for allowing rotation of said bottom sub relative to said central body. The means for allowing rotation may comprise a plurality of roller bearings.
An advantage of the present invention is that the apparatus will prevent the over torquing of a tubular. Another advantage is that the apparatus can be used as a side entry tool on a rig drilling a well. Yet another advantage is that the invention allows a significant amount of torque be applied to the apparatus without damaging the apparatus. Still yet another advantage is that the apparatus will result in safer connections since the connections will not be over torqued.
A feature of the present invention includes the splines on the body portion will engage and cooperate with splines on the bottom sub portion. Another feature is that the torque is applied only to the spline. Another feature is that multiple apertures may be provided for multiple entry points. Yet another feature is that the central passage can contain a large flow through bore. Yet another feature is the seal means contain the pressure from the well.
Another feature is that the length of the tool is shorter than prior art devices. The novel side entry device also cost less to manufacture and takes less time to manufacture. Yet another feature is that no make-up torque is required on the connections. Still yet another feature is that one embodiment has two openings, one for wireline entry, and a second for pumping. In still another embodiment, an upper part of the tool can have spline means for transferring torque and the lower part of the tool may comprise means for allowing rotation of the lower part of the tubular string.
Referring now to
The lubricator 4 has an outer diameter surface 8 that extends to the radial shoulder 10, wherein the radial shoulder 10 has a first side 12 and a second side 14. The second side 14 of the radial shoulder 10 extends to a plurality of splines 16, sometimes referred to as spline teeth 16. Extending from the plurality of splines 16 is seal bore 17 for cooperating with seal means 18, such as v-packing 18, with v-packing being commercially available from Industrial Rubber Products Inc. under the name Poly Pack. The bottom sub 4 will have an internal bore 20.
The top sub 6 has an outer diameter surface 22 that extends to the radial shoulder 24 and wherein the radial shoulder 24 has a first side 26 and a second side 28. The second side 28 of the radial shoulder 24 extends to the plurality of splines 30, which are sometimes referred to as spline teeth 30. The plurality of splines 30 extends to seal bore 31 formed on the outer diameter surface 22 for cooperation with seal means 32, such as v-packing 32. The v-packing 32 is contained within an inner surface 33. The joint 6 will have an internal bore 34. The radial shoulder 24 contains an angled bore 36 . The bore 34 will be operatively associated with side entry tube 38 as follows: side entry tube 38 extends through the cap 64, through the angle bore 36 of the radial shoulder 24, through a mandrel 40, and communicates with the internal portion of the mandrel 40 and bore 20. The side entry tube 38 is at an acute angle relative to the center line of bore 20.
The mandrel 40 is generally cylindrical having a first outer thread means 42 and second outer thread means 44. The mandrel 40 has a first radial end 46, wherein radial end 46 abuts the second side 14. Extending radially inward, the mandrel 40 has an internal bore 48 and wherein the internal bore 48 is aligned with the bore 20 and the bore 34. The internal bore 48 has formed thereon a receptacle spline means 50 that will cooperate and engage with the plurality of splines 16. The internal bore 48 has a first chamfered surface 52 that extends to the inner diameter surface 54. An indentation 53 is formed for placement of the seal means 18, and wherein seal means 18 cooperates with seal bore 17. The inner diameter surface 54 in turn extends to the radial surface 56.
The mandrel 40 has a second radial end 58, wherein radial end 58 abuts the second side 28. The internal bore 48 also has formed thereon a receptacle spline means 60 that will cooperate and engage with the plurality of splines 30. The mandrel 40 will also have an inner indentation 33 for placement of the v-packing seal means 32. The mandrel 40 has angled bore 61 for alignment with the side entry tube 38 so that the tube 38 is in communication with the internal bore 20 which is the passageway for the wireline. In this way, the wireline can enter into the bore 20 and into the well, as will be explained in greater detail later in the application.
In addition to the cap 64, the apparatus 2 also contains a cap 62 and wherein both caps are generally cylindrical. The cap 62 has an inner surface 66 that extends to the radial surface 68 and wherein radial surface 68 abuts the first side 12 of the radial surface 10 as seen in
Additionally,
Referring now to
The cap 62 is shown engaged with mandrel 40 and wherein the thread means 70 are engaged with the thread means 42, and the second side 14 abuts the first radial end 46 of mandrel 40. The plurality of splines 16 is shown along with the seal means 18 which will sealingly engage the inner diameter surface of the mandrel 40.
In
Referring now to
The apparatus 104 includes a mandrel 124, and wherein the mandrel 124 is generally cylindrical. The mandrel 124 contains a top neck portion, seen generally at 126. The top neck portion 126 contains external threads 128 that in turn extends to shoulder 130. As shown in
The apparatus 104 further includes a top cylindrical cap 140 that includes internal thread means 142 that will engage with the external threads 128 of the top neck portion 126. The top cap 140 will have a lock nut 144 through opening 146 in order to hold in place. The apparatus 104 also includes the lower cylindrical cap 148, and wherein the cap contains an internal portion having thread means 150 that will engage with the external thread means 134 of the mandrel 124. A lock nut 151a that is disposed through opening 151b will lock the cap 148 onto the mandrel 124. Note that the cap 148 has a bottom radial ledge 152, and wherein the bottom radial ledge 152 engages the radial shoulder 118 to keep the splines in engagement, as previously discussed.
A side entry tube 154 is included, and wherein the side entry tube 154 is sealingly disposed through an angled bore 156 through the shoulder 130 of the mandrel 124. As seen in
In
Referring now to
A ball valve 174 is included in the embodiment shown in
In operation, the entire apparatus 2 can be rotated, and according to the teachings of the present invention, the torque will be transmitted by the spline means, namely splines 16 and 30 which were seen in
In the prior art, once torque was applied to the side entry tool, the threads of the side entry sub could be sheared, or other structural damage could occur to the side entry tool body, which are both dangerous scenarios. Hence, the present invention solves these problem, and many others, by being able to transmit torque to the splines as previously described. Prior art tools have drill pipe type of threads with no way of sealing except metal-to-metal (via the threads). The threads have to be torqued-up by crew on the rig floor with rig tongs to a specific torque in order to maintain the seal as well as preventing the threads from unscrewing. In the present invention, torque is applied to the splines, and no torque is applied to the outer threads, yet a seal is effected via seal means 18, 32.
Referring now to
As seen in
The side entry tool 198 with a splined connection allows the side entry of a wire line string, as previously described. Additionally, the embodiment of
Referring now to
It should be noted that in the preferred embodiment, and as seen in
As seen in
Referring now to
In the preferred embodiment, the side entry apparatus 220 is positioned within a derrick 168.
Although the present invention has been described in terms of specific embodiments, it is anticipated that alterations and modifications thereof will no doubt become apparent to those skilled in the art. It is therefore intended that the following claims be interpreted as covering all such alterations and modifications as fall within the true spirit and scope of the invention.
This application is a continuation-in-part application of U.S. patent application Ser. No. 11/640,081, filed 15 Dec. 2006 and entitled “Side Entry Apparatus and Method”, which is a divisional application U.S. patent application Ser. No. 10/873,038 (now U.S. Pat. No. 7,168,498), filed 22 Jun. 2004 and entitled “Side Entry Apparatus and Method”.
Number | Date | Country | |
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Parent | 10873038 | Jun 2004 | US |
Child | 11640081 | Dec 2006 | US |
Number | Date | Country | |
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Parent | 11640081 | Dec 2006 | US |
Child | 11796938 | Apr 2007 | US |