Exemplary embodiments of the disclosure relate to packaging. More specifically, embodiments of the disclosure relate to envelopes and templates for forming envelopes used to package one or more items.
In many industries, packaging materials are used to deliver products to clients. Often such packaging materials take the form of envelopes which the products are placed in for transportation and delivery. While such envelopes may provide some protection to the items placed therein, there are drawbacks to the currently used envelopes. For instance, some current envelopes are formed primarily of paper materials that either do not provide sufficient protection for the items disposed therein or the envelopes are too stiff to allow for the packaging of items with a variety of sizes and shapes. Other currently used envelopes take the form of plastic bags or bubble mailers that incorporate plastic therein, which are non-sustainable and non-environmentally friendly. Additionally, plastic bag envelopes also provide minimal protection to the items disposed therein.
Accordingly, there remains room for improvement in packaging envelopes.
This disclosure relates to packaging. More specifically, the disclosure relates to envelopes and templates for forming envelopes used to package one or more items.
In one embodiment, a foldable template for forming an envelope includes a central panel, a top glue flap, a bottom glue flap, a first intermediate panel, a second intermediate panel, a first back panel, and a second back panel. The top glue flap extends from a first end of the central panel. The bottom glue flap extends from a second end of the central panel. The first intermediate panel extends from a first side of the central panel and is separated from the central panel by a first curved crease. The second intermediate panel extends from a second side of the central panel and is separated from the central panel by a second curved crease. The first back panel extends from the first intermediate panel and is separated from the first intermediate panel by a third curved crease. The second back panel extends from the second intermediate panel and is separated from the second intermediate panel by a fourth curved crease.
In another embodiments, a foldable template for forming an envelope includes a central panel, a top glue flap, a bottom glue flap, a first back panel, and a second back panel. The top glue flap extends from a first end of the central panel and the bottom glue flap extends from a second end of the central panel. The first back panel extends from a first side of the central panel and is separated from the central panel by one or more curved creases. The second back panel extends from a second side of the central panel and is separated from the central panel by one or more curved creases.
In yet another embodiment, a foldable template for forming an envelope includes a central panel, a first end, a second end, first and second intermediate panels, first and second back panels, one or more curved creases, and one or more creases. The first end is disposed at a first end of the central panel. The second end disposed at a second end of the central panel. The first and second intermediate panels extend respectively from first and second sides of the central panel. The first and second back panels extend respectively from the first and second intermediate panels. The one or more curved creases are disposed between the central panel and the first intermediate panel, between the central panel and the second intermediate panel, between the first intermediate panel and the first back panel, or between the second intermediate panel and the second back panel. The one or more creases are formed in one or more of the central panel, the first back panel, or the second back. The one or more creases extend from or near the one or more curved creases towards the first end of the template.
These and other objects and features of the present invention will become more fully apparent from the following description and appended claims, or may be learned by the practice of the invention as set forth hereinafter.
To further clarify the above and other advantages and features of the present invention, a more particular description of the invention will be rendered by reference to specific embodiments thereof which are illustrated in the appended drawings. It is appreciated that these drawings depict only illustrated embodiments of the invention and are therefore not to be considered limiting of its scope. The invention will be described and explained with additional specificity and detail through the use of the accompanying drawings in which:
The embodiments described herein generally relate to packaging envelopes and templates for forming envelopes.
As used herein, the term “template” shall refer to a flat stock of material that can be folded into an envelope. In some embodiments, a template may also be referred to as a blank or an envelope blank. A template may have cuts, notches, cutouts, divides, and/or creases that allow the template to be bent and/or folded into an envelope. Additionally, a template may be made from any suitable material, generally known to those skilled in the art. For example, cardboard or corrugated paperboard may be used as the template material. Such template materials may have any suitable thickness and weight to permit the template to be bent and/or folded into an envelope. Additionally, as noted herein, the cardboard or corrugated paperboard used as the template material may include single face or single wall corrugate material.
As used herein, the term “crease” shall refer to a line along which any portion of the template may be folded. For example, a crease may be an indentation in the template material, which may facilitate the folding of a portion of the template that is adjacent to the crease. A suitable indentation may be created by applying sufficient and/or varying pressures to reduce the thickness of the material in the desired location and/or by removing some of the material along the desired location, such as by scoring.
While the present disclosure will be described in detail with reference to specific configurations, the descriptions are illustrative and are not to be construed as limiting the disclosure. Various modifications can be made to the illustrated configurations without departing from the spirit and scope of the invention as defined by the claims. For better understanding, like components have been designated by like reference numbers throughout the various accompanying figures.
In some instances, creases are illustrated in the figures with broken, dashed, or dahs-dot-dash lines. Additionally, references to the “top”, “bottom”, or “sides” of the envelopes or templates are arbitrary and made for descriptive purposes only. Similarly, the terms “length,” “width,” and “height” are chosen arbitrarily. Thus, a described “length” may be considered a width or a height, a described “width” may be considered a length or a height, and a described “height” may be considered a length or a width. Such designations are not intended to represent or connote any specific orientation or location of the envelope template, its components, or an envelope formed therewith.
The central panel 102 may also be referred to as a front panel as it may form a front surface or panel of an envelope formed with the template 100. Similarly, the left panel 108 and the right panel 110 may also be referred to as back panels as they may collectively form a back surface or panel of an envelope formed with the template 100.
In the illustrated embodiment, the bottom glue flap 104 extends from an end of the central panel 102. The central panel 102 and the bottom glue flap 104 are defined or distinguished from one another by a crease 116. The top glue flap 106 extends from an end of the central panel 102 opposite to the end from which the bottom glue flap 104 extends. The central panel 102 and the top glue flap 106 are defined or distinguished from one another by a crease 118. The shapes of the bottom glue flap 104 and the top glue flap 106 may vary from one embodiment to another. For instance, as shown in the Figures, the bottom glue flap 104 and the top glue flap 106 may each be generally rectangular in shape. In other embodiments, one or both of the bottom glue flap 104 and the top glue flap 106 have different shapes, contours, or features. By way of example, the corners of one or both of the bottom glue flap 104 and the top glue flap 106 may have right angles, non-right angles, curves, etc.
In the illustrated embodiment, the intermediate panel 112 extends from a side of the central panel 102. The central panel 102 and the intermediate panel 112 are defined or distinguished from one another by a crease 120. In the illustrated embodiment, the crease 120 extends between first ends of the creases 116, 118. As also illustrated in
The side of the intermediate panel 112 opposite the crease 120 is also defined by a crease 122. The crease 122 defines a border between or distinguishes the intermediate panel 112 and the left panel 108. The left panel 108 extends from the intermediate panel 112 from a side of the intermediate panel 112 opposite to the central panel 102. Similar to the crease 120, the crease 122 extends between the ends of the creases 116, 118. The crease 122 also has a curved configuration. The crease 122 is curved away from the central panel 102 and towards the center of the left panel 108 (e.g., an apex of the curved crease 122 is positioned further away from the central panel 102 than the ends of the curved crease 122).
As can be seen in
As a result, the intermediate panel 112 may have an oval, airfoil, tear-drop, or rhombus shape. In some embodiments, the creases 120, 122 may extend only partially between the creases 116, 118. As a result, the intermediate panel 112 may have a shape that is a partial lenticular, oval, airfoil, tear-drop, or rhombus shape. It will be appreciated, that “partial” as used herein can also include a quarter, three-quarter, or other portion of a complete shape or configuration.
In the illustrated embodiment, the intermediate panel 114 extends from a side of the central panel 102 opposite to the intermediate panel 112. The central panel 102 and the intermediate panel 114 are defined or distinguished from one another by a crease 124. In the illustrated embodiment, the crease 124 extends between the opposite or second ends of the creases 116, 118 from which the creases 120, 122 extend. As also illustrated in
The side of the intermediate panel 114 opposite the crease 124 is also defined by a crease 126. The crease 126 defines a border between or distinguishes the intermediate panel 114 and the right panel 110. The right panel 110 extends from the intermediate panel 114 from a side of the intermediate panel 114 opposite to the central panel 102. Similar to the crease 124, the crease 126 extends between the second ends of the creases 116, 118. The crease 126 also has a curved configuration. The crease 126 is curved away from the central panel 102 and towards the center of the right panel 110 (e.g., an apex of the curved crease 126 is positioned further from the central panel 102 than the ends of the crease 126).
As can be seen in
While the template 100 is described as having four creases 120, 122, 124, 126, it will be appreciated that that is merely exemplary. In other embodiments, the creases 120, 122 may be formed as a continuous crease and the creases 124, 126 may be formed as a continuous crease. In other embodiments, one or more of the creases 120, 122, 124, 126 may be formed of smaller creases.
In the illustrated embodiment, the template 100 is formed of a single faced corrugate material. Single faced corrugate material has a flat or smooth liner layer as shown in
As can be seen in
In the illustrated embodiment, the creases 120, 126 are offset in the same direction and the creases 122, 124 are offset in the same direction. The offsets of the creases 120, 126 and the creases 122, 124 are in opposite directions. The particular dimension of the offset 128 may be determined by one or more dimensions of the template 100 and/or one or more dimensions of the envelope formed from the template 100.
As can be seen in
In some embodiments, the combined widths of the left and right panels 108, 110 are greater than the width W of the central panel 102. As a result, when the template 100 is folded to form an envelope (as discussed below), the left and right panels 108, 110 can overlap one another and be attached together. In other embodiments, the combined widths of the left and right panels 108, 110 may be equal to the width of the central panel 102 such that the edges of the left and right panels 108. 110 abut one another when folded to form an envelope.
Attention is now directed to
In the illustrated embodiment, the folds 132, 134 extend along the length of the envelope 130. While the creases 120, 122, 124, 126 are not visible in
As also illustrated in
While the bottom glue flap 104 is illustrated as being attached to an outer surface of the left and right panels 108, 110, it will be appreciated that the bottom glue flap 104 may be attached to an interior surface thereof. For instance, prior to folding the left and right panels 108, 110 along folds 132, 134, the bottom glue flap 104 may be folded and then the left and right panels 108, 110 may be folded on top of the bottom glue flap 104.
Once the envelope 130 is formed as shown in
When the pressures are applied to the sides of the envelope 130, the envelope 130 can fold or bend along portions or the entire lengths of creases 120, 122, 124, 126. When the envelope 130 is folded or bent along the creases 120, 122, 124, 126, the envelope 130 may be in an open or expanded configuration as shown in
With the envelope 130 in the open or expanded configuration, items may be inserted into the open top end of the envelope 130. Optionally, once the items are inserted into the envelope 130, the creases 120, 122, 124, 126 may be at least partially unfolded or flattened. The top end of the envelope 130 may then be closed. For instance, the top glue flap 106 may be folded along crease 118 and onto the left and right panels 108, 110 and attached thereto.
The envelope template 100 may include features to facilitate the ready opening of the envelope 130. For instance, one or both of the bottom and top glue flaps 104, 106 may include a tear-away strip. The tear-away strip may include perforations, cuts, notches, scores, or cutouts extending along all or a portion of the width of the glue flap. Furthermore, the tear-away strip may also or alternatively include a strip of plastic or other durable material secured to a surface thereof.
In any configuration, the tear-away strip may facilitate the separation of the glue flap into two pieces along the width thereof (e.g., by tearing along the perforations or tearing through the glue flap with the aid of the plastic strip). Once the glue flap is separated into two pieces, the portion of the glue flap that is still connected to the central panel 102 can be unfolded and the envelope 130 opened.
In some embodiments, the envelope 130 may be resealed even after the glue flap is separated into two pieces. For instance, the portion of the glue flap that is still connected to the central panel 102 may include a glue strip that can be used to reattach the glue flap to the left and right panels 108, 110. Prior to use, the glue strip may be covered with a material to prevent premature attachment of the glue flap to another surface.
Attention is now directed to
Rather, the ends of the creases 120′, 122′, 124′, 126′ may be spaced apart from the ends of the creases 116′, 118′ by about 0.5 inches, about 1 inch, about 1.5 inches, about 2 inches, about 2.5 inches, about 3 inches, or any dimension great then, less than, or between the noted dimensions. The spacing between the creases 120′, 122′, 124′, 126′ and the ends of the creases 116′, 118′ may vary depending on one or more dimensions of the template 100′ and/or one or more dimensions of the envelope formed therefrom. Furthermore, the offset of the creases 120′, 122′, 124′, 126′ may be similar or identical to the offset 128 described in connection with the embodiment of
While the template 100′ is described as having four creases 120′, 122′, 124′, 126′, it will be appreciated that that is merely exemplary. In other embodiments, the creases 120′, 122′ may be formed as a continuous crease and the creases 124′, 126′ may be formed as a continuous crease. In other embodiments, one or more of the creases 120′, 122′, 124′, 126′ may be formed of smaller creases.
Attention is now directed to
However, one distinction between the templates 100 and 200 is that the template 200 is formed of single wall corrugate, whereas the template 100 is formed of single face corrugate. As noted above, single face corrugate has a smooth liner layer and a fluted layer attached thereto. In contrast, single wall corrugate, as used in the template 200, has two liner layers with a fluted layer disposed therebetween.
Depending on the desired structural characteristics of an envelope, single face or single wall corrugate may be used to form the template and the envelope. For instance, if the envelope needs to be more rigid or provide greater protection to its contents, single wall corrugate may be used to form the template and resulting envelope.
Attention is now directed to
However, one distinction between the templates 100 and 300 is that the template 300 includes creases 302, 304 formed in the central panel 102. In the illustrated embodiment, crease 302 extends from or near the apex of crease 120 and towards the glue flap 106. Similarly, the crease 304 extends from or near the apex of crease 124 and towards the glue flap 106. In other embodiments, the creases 302, 304 may extend from other portions of or near the creases 120, 124 (e.g., midway between the apex and ends thereof).
In some embodiments, one or both of the creases 302, 304 extend partially or entirely to the crease 118 between the central panel 102 and the glue flap 106. In other embodiments, one or both of the creases 302, 304 extend partially or entirely through the glue flap 106.
The creases 302, 304 can facilitate placing the envelope formed with the template 300 in an open or expanded configuration, similar to that shown in
Attention is now directed to
Similar to the template 200, the template 400 is formed with single wall corrugate. Also similar to the template 300, the template 400 includes creases 402, 402 in the central panel 102 that extend from or near the creases 120, 124 and towards the glue flaps 106.
Similar to the creases 402, 404, the template 400 may also include creases 406, 408 in the left and right panels 108, 110. For instance, the crease 406 may extend from or near the apex of the crease 122 towards the end of the template 400 that includes the glue flap 106. Likewise, the crease 408 may extend from or near the apex of the crease 126 towards the end of the template 300 that includes the glue flap 106. The creases 406, 408 may further facilitate placing the envelope formed with the template 400 into an open or expanded configuration. The ability of the envelope to fold along the creases 406, 408 may allow for the envelope to open even further.
The envelope templates and envelopes disclosed herein may be formed in a variety of different sizes and shapes. For instance, the envelopes may be about 20 inches long by 14.5 inches wide. 13 inches long by 9 inches wide. 6 inches long by 4 inches wide.
It will be appreciated that envelope templates or envelopes formed therewith according to the present disclosure may have any combination of features described in connection with the various specific embodiments disclosed herein. For instance, an envelope template or envelope may be formed of single face or single wall corrugate, may have one or more curved creases that divide panels thereof from one another, may have one or more creases that extend from or near a curved crease towards a first end of the template or envelope, may have one or more creases that divide one or more intermediate panels into multiple portions, and/or combinations of any of these various features.
In light of the disclosure herein, a foldable template for forming an envelope may include a central panel, a top glue flap, a bottom glue flap, a first intermediate panel, a second intermediate panel, a first back panel, and a second back panel. The top glue flap extends from a first end of the central panel and the bottom glue flap extends from a second end of the central panel. The first intermediate panel extend from a first side of the central panel and is separated from the central panel by a first curved crease. The second intermediate panel extends from a second side of the central panel and is separated from the central panel by a second curved crease. The first back panel extends from the first intermediate panel and is separated from the first intermediate panel by a third curved crease. The second back panel extends from the second intermediate panel and is separated from the second intermediate panel by a fourth curved crease.
In some embodiments, the first and second curved creases are curved in opposite directions from one another.
In some embodiments, the third and fourth curved creases are curved in opposite directions from one another.
In some embodiments, the first and third curved creases are curved in a same direction as one another.
In some embodiments, the second and fourth curved creases are curved in a same direction as one another.
In some embodiments, the first intermediate panel is defined by the first and second curved creases.
In some embodiments, the second intermediate panel is defined by the third and fourth curved creases.
In some embodiments, one or both of the first intermediate panel or the second intermediate panel has a generally lenticular shape.
In some embodiments, the template also includes a top glue flap crease separating the central panel and the top glue flap.
In some embodiments, the top glue flap crease has a first end and a second end.
In some embodiments, the template also includes a bottom glue flap crease separating the central panel and the bottom glue flap.
In some embodiments, the bottom glue flap crease has a first end and a second end.
In some embodiments, the first and second curved creases extend between the first ends of the top and bottom glue flaps creases.
In some embodiments, the third and fourth curved creases extend between the second ends of the top and bottom glue flaps creases.
In some embodiments, the first and second curved creases are spaced apart from and extend only partially between the first ends of the top and bottom glue flaps creases.
In some embodiments, the third and fourth curved creases are spaced apart from and extend only partially between the second ends of the top and bottom glue flaps creases.
In some embodiments, one or both of the first intermediate panel or the second intermediate panel has an oval, airfoil, tear-drop, or rhombus shape.
In some embodiments, a foldable template for forming an envelope includes a central panel, a top glue flap, a bottom glue flap, a first back panel, and a second back panel. The top glue flap extends from a first end of the central panel and the bottom glue flap extends from a second end of the central panel. The first back panel extends from a first side of the central panel and is separated from the central panel by one or more curved creases. The second back panel extends from a second side of the central panel and is separated from the central panel by one or more curved creases.
In some embodiments, the template also includes one or more creases disposed in the central panel and that extend from or near the one or more curved creases towards the top glue flap.
In some embodiments, the template also includes a crease disposed in each of the first back panel and the second back panel.
In some embodiments, the creases in the first and second back panels extend from or near the one or more curved creases towards an end of the template that includes the top glue flap.
In some embodiments, the template includes a first intermediate panel extending between the first side of the central panel and the first back panel.
In some embodiments, the first intermediate panel is separated from the central panel and/or the first back panel by the one or more curved creases that separate the first back panel from the central panel.
In some embodiments, the template includes a second intermediate panel extending between the second side of the central panel and the second back panel.
In some embodiments, the second intermediate panel is separated from the central panel and/or the second back panel by the one or more curved creases that separate the second back panel from the central panel.
In some embodiments, a foldable template for forming an envelope includes a central panel, a first end, a second end, first and second intermediate panels, first and second back panels, one or more curved creases, and one or more creases. The first end is disposed at a first end of the central panel. The second end disposed at a second end of the central panel. The first and second intermediate panels extend respectively from first and second sides of the central panel. The first and second back panels extend respectively from the first and second intermediate panels. The one or more curved creases are disposed between the central panel and the first intermediate panel, between the central panel and the second intermediate panel, between the first intermediate panel and the first back panel, or between the second intermediate panel and the second back panel. The one or more creases are formed in one or more of the central panel, the first back panel, or the second back. The one or more creases extend from or near the one or more curved creases towards the first end of the template.
In some embodiments, a curved crease of the one or more curved creases is disposed between each of the central panel and the first intermediate panel, the central panel and the second intermediate panel, the first intermediate panel and the first back panel, and the second intermediate panel and the second back panel.
In some embodiments, the one or more creases formed in one or more of the central panel, the first back panel, or the second back include first and second creases formed in the central panel.
In some embodiments, the one or more creases formed in one or more of the central panel, the first back panel, or the second back further include a crease formed in the first back panel and a crease formed in the second back panel.
Unless otherwise indicated, numbers expressing quantities, constituents, distances, or other measurements used in the specification and claims are to be understood as optionally being modified by the term “about” or its synonyms. When the terms “about,” “approximately,” “substantially,” or the like are used in conjunction with a stated amount, value, or condition, it may be taken to mean an amount, value or condition that deviates by less than 20%, less than 10%, less than 5%, less than 1%, less than 0.1%, or less than 0.01% of the stated amount, value, or condition.
The present invention may be embodied in other specific forms without departing from its spirit or essential characteristics. The described embodiments are to be considered in all respects only as illustrative and not restrictive. The scope of the invention is, therefore, indicated by the appended claims rather than by the foregoing description. All changes which come within the meaning and range of equivalency of the claims are to be embraced within their scope.
The present application claims priority to and the benefit of U.S. Provisional Application No. 63/194,734, filed May 28, 2021, and entitled Envelope and Template for Forming Same, and U.S. Provisional Application No. 63/182,194, filed Apr. 30, 2021, and entitled Envelope and Template for Forming Same. The present application is also a continuation in part of U.S. patent application Ser. No. 29/816,638, filed Nov. 23, 2021, and entitled Corrugate Envelope, which is a continuation in part of U.S. patent application Ser. No. 29/786,154, filed May 28, 2021, and entitled Corrugate Envelope. The entire content of each of the foregoing patent application is incorporated herein by reference.
Number | Date | Country | |
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63194734 | May 2021 | US | |
63182194 | Apr 2021 | US |
Number | Date | Country | |
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Parent | 29816638 | Nov 2021 | US |
Child | 17731820 | US | |
Parent | 29786154 | May 2021 | US |
Child | 29816638 | US |