Patent Application
20070294291
The present invention relates to a technique of aggregating environmental impact information in life stages of a product, and particularly to a technique for aiding in preparation of an “ecological profile” defined in the EuP directive.
Among EU regulations concerning automobiles is an ELV (End-of-Life Vehicles) regulation. As a general rule, ELV prohibits use of lead, mercury, hexavalent chromium and cadmium in parts of an automobile. Generally, the number of parts of an automobile is in the tens of thousands. Furthermore, automobile manufacturers are provided with parts by many suppliers. Accordingly, it is not easy for an automobile manufacturer to examine whether a prohibited material is used or not for each part in an automobile. As a result of this, IMDS (International Material System) is used. IMDS is a database system provided on a network such as the Internet. A parts supplier can register materials of component parts of a product (an automobile part) and material data into the IMDS through a network. An automobile maker can browse contents registered in the IMDS to check parts used in his product (Non-Patent Document 1).
Non-Patent Document 1: ICHIKAWA, Yoshiaki, “Environmental Management Strategy for Changing New Regulations into Business Opportunity”, Chuo-Hoki Shuppan, Jul., 10, 2004, p. 51, FIG. 17
Recently, EU has proposed EuP (Proposal for a DIRECTIVE on establishing a framework for the setting of Eco-design for Energy Using Products). The conventional life cycle evaluation ends in closed data collection in which all the stages of a life cycle are investigated or estimated within a company that collects the data. However, in a modern highly-specialized society in which parts are procured globally, it becomes necessary to collect data, giving consideration to a supply chain. In other words, it can be said that a life stage in the real world is a supply chain itself, and a new problem emerges of collecting data of the life stage in the supply chain. Accordingly, EuP makes it compulsory to prepare an “ecological profile” that quantitatively evaluates inputs and discharges in each life stage of a life cycle, in performing environmental design of a product.
To make the above-mentioned IDMS applicable to the EuP, consideration is given to changing IDMS so as to register not only materials of component parts of a product and material data but also data of inputs and discharges in production (assembly) processes of the component parts. However, although EuP defines life cycles of an energy-using product, Eup does not define each component life stage of a life cycle. It is considered that definitions of life stages are different between makers. Accordingly, collection ranges for input and discharge data for each life stage are different between makers, so that a supplier must register different data to the IMDS for each maker.
Further, even if cost information of a component part cannot be estimated from aggregated data of inputs and discharges in each life stage of an end product, sometimes cost information of a component part can be estimated from data of inputs and discharges in a manufacturing process of the component part itself. Thus, it is required to provide a system in which data of inputs and discharges in a production process of a component part produced by a supplier cannot be seen without permission of the supplier.
The present invention has been made taking the above situations into consideration. An object of the present invention is to provide a technique for making it unnecessary for a supplier to register input/discharge data in each life stage in advance for each maker even if definitions of each life stage of a product are different between makers.
Further, another object of the present invention is to provide a technique for making data, which a supplier does not want to disclose, secret even to a maker to which a part manufactured by the supplier is supplied.
To solve the above problems, according to a first aspect of the present invention, a user can originally define each life stage of a life cycle defined by a law-regulation such as EuP, using basic processes common to users. At the same time, processes employed originally by a user are managed in association with the basic processes.
For example, the first aspect of the present invention provides an environmental load aggregation apparatus for aggregating environmental load information in life stages of a product, wherein:
Further, in a second aspect of the present invention, a user can set a disclosure level of information on environmental load items, for each process defined originally by the user.
For example, the second aspect of the present invention provides an environmental load aggregation apparatus that is the environmental load aggregation apparatus of the first mode, wherein:
Further, in a third aspect of the present invention, a user can originally define each life stage of a life cycle defined by a law/regulation such as EuP, using basic processes common to users.
For example, the third aspect of the present invention provides an environmental load aggregation apparatus for aggregating environmental load information in life stages of a product, wherein:
According to the present invention, even if definitions of life stages of products are different between makers, it is not necessary for a supplier to register input/discharge data in each life stage for each maker. Further, it is possible to make data, which a supplier does not want to disclose, secret even to a maker to which a part manufactured by the supplier is supplied.
FIGS. 2(A) and 2(B) are diagrams showing, respectively, a company number management table 2011 and a supply relation management table 2012;
FIGS. 3(A) and 3(B) are diagrams showing, respectively, a basic process information management table 2021 and a tree diagram expressing parent-child relationships between basic processes, which can be grasped from the basic process information management table 2021;
FIGS. 4(A) and 4(B) are diagrams showing, respectively, a part number management table 2031 and a part configuration management table 2032;
FIGS. 5(A) and 5(B) are diagrams showing, respectively, a process number management table 2041 and a process tying management table 2042;
FIGS. 6(A) and 6(B) are diagrams showing, respectively, an environmental load item management table 2051 and an environmental load management table 2052;
FIGS. 8(A) and 8(B) are diagrams showing, respectively, a stage number management table 2071 and a stage definition information management table 2072;
FIGS. 18(A) and 18(B) are diagrams showing, respectively, a process number management table 2041A and a process tying management table 2042A;
Now, embodiments of the present invention is described.
The input-output unit 30 inputs and outputs data to be stored in and outputted from the storage unit 20, receives an instruction from a user, and displays information to the user.
The storage unit 20 comprises a company information storage unit 201, a basic process information storage unit 202, a part information storage unit 203, a process information storage unit 204, a process environmental load storage unit 205, a law-wise environmental load storage unit 206 and a life stage definition information storage unit 207.
The company information storage unit 201 stores company information of each company that manufactures a product that is an object of evaluation. The company information storage unit 201 holds a company number management table 2011 shown in
Each record of the company number management table 2011 has a field 20111 for registering a company number and a field 20112 for registering a company name.
Each record of the supply relation management table 2012 has a field 20121 for registering a company number of a company to which a part is supplied and a field 20122 for registering a company number of a supply company, i.e. a company that supplies the part in question.
The basic process information storage unit 202 stores information on processes (referred to as basic processes) for manufacturing a product. The basic processes are defined (classified) according to prescribed rules. The basic process information storage unit 202 holds a basic process information management table 2021 shown in
Each record of the basic process information management table 2021 has a field 20211 for registering a large classification number, a field 20212 for registering a middle classification number, a field 20213 for registering a small classification number, a field 20214 for registering a minimum unit number, a field 20215 for registering a process name, a field 20216 for registering an LCA calculation formula, and a plurality of fields 20217 for registering LCA parameter items.
Here, the LCA calculation formula is a formula for calculating an LCA value (Life Cycle Assessment value, i.e. environmental effect evaluation value) for the object process. For example, when an object process is iron cutting, then heavy oil inputted into the process in question and CO2, NOx, SOx, scrap iron and the like discharged from the process in question, may be cited as items affecting the environment (i.e. environmental load items). An LCA value is a value that expresses effects of these environmental load items quantitatively. An LCA calculation formula defines kinds of input values (i.e., environmental load items) and a function used for calculating an LCA value from the input values. Further, LCA parameters are property values (coefficients and constants) used in calculation of an LCA value by means of an LCA calculation formula.
A process number of a basic process is expressed by its large classification number+its middle classification number+its small classification number+its minimum unit number. When the middle classification number and the more-detailed classification numbers are all 0, it means that the basic process in question is a process of a large classification. When the small classification number and the minimum unit number are all 0, it means that the basic process in question is a process of a middle classification. When the minimum unit number is 0, it means that the basic process in question is a process of a small classification. And, when the minimum unit number is assigned a figure other than 0, it means that the basic process in question is a process of a minimum unit.
The part information storage unit 203 stores information on a product as an object of evaluation and information on each of the component parts (and materials) of the product. The part information storage unit 203 holds a part number management table 2031 shown in
Each record of the part number management table 2031 has: a field 20311 for registering a company number of a company for which part information of the object part (or the product or the material) is registered; a field 20312 for registering a part/material number; a field 20313 for registering a name; and a field 20314 for registering a type distinguishing between part (including product) and material.
Each record of the part configuration management table 2032 has: a field 20321 for registering a company number that supplies a parent part, its part information being registered in the record in question; a field 20322 for registering a company number that supplies a child part or a material as a component of the parent part, information on the child part or the material being registered in the record in question; a field 20323 for registering a part/material number of the parent part; a field 20324 for registering a part/material number of the child part or the material; and a field 20325 for registering the quantity (number or weight) of the child part or the material.
The process information storage unit 204 stores information of each of processes employed up to completion of an individual product as an object of evaluation. The process information storage unit 204 holds a process number management table shown in
Each record of the process number management table 2041 has: a field 20411 for registering a company number of a company for which the process information of the object process is registered; a field 20412 for registering a process number; a field 20413 for registering a name; a field 20414 for registering a disclosure level; and a field 20415 for registering a process number (i.e., a large classification number+a middle classification number+a small classification number+a minimum unit number) of the basic process corresponding to the object process. Here, the disclosure level is set for indicating the degree to which input of an intermediate product and produced quantity of waste and emission are to be disclosed to other people. In the present embodiment, the level “1” means that “process name” and “environmental load value” are disclosed, the level “2” means that “process name” and “LCA value” are disclosed, and the level “3” means that all is closed.
Further, each record of the process tying management table 2042 has: a field 20421 for registering a company number of a company for which the process information of the object process is registered; a field 20422 for registering a part/material number of a part to which the object process is tied (i.e., a part produced by the object process); a field 20423 for registering a process number of the object process; and a plurality of fields 20425 for registering LCA parameters used for LCA calculation for the object process.
The process environmental load storage unit 205 registers environmental load information for each process. The process environmental load storage unit 205 holds an environmental load item management table 2051 shown in
Each record of the environmental load item management table 2051 has: a field 20511 for registering a process number (a large classification number+a middle classification number+a small classification number+a minimum unit number) of a basic process; a field 20512 for registering an environmental load item that affects the environment in the object basic process; a field 20513 for registering a unit of the environmental load item; and a field 20514 for registering input/discharge classification information that indicates whether the environmental load item is inputted to the object basic process or discharged from the object basic process.
Further, each record of the environmental load management table 2052 has: a field 20521 for registering a company number of a company for which environmental load information of the object process is registered; a field 20522 for registering a process number of the object process; a field 20523 for registering an environmental load item that affects the environment in the object process; a field 20524 for registering a value (number or weight) of the environmental load item; and a field 20525 for registering input/discharge classification information that indicates whether the environmental load item is one inputted to the object process or one discharged from the object process.
The law-wise environmental load storage unit 206 stores environmental load information in each life stage and for each law/regulation such as EuP. The law-wise environmental load storage unit 206 holds a law-wise environmental load management table 2061 shown in
Each record of the law-wise environmental load management table 2061 has: a field 20611 for registering a company number of a company for which environmental load information of the object life stage is registered; a field 20612 for registering the object law/regulation; a field 20613 for registering a part/material number of a part to which the object life stage is tied; a field 20614 for registering a life stage number of the object life stage; a field 20615 for registering an environmental load item that becomes an input to the LCA calculation for the object life stage; a field 20616 for registering input/discharge classification information that indicates whether the environmental load item is inputted to the object life stage or discharged from the object life stage; and a field 20617 for registering a value (number or weight) of the environmental load item.
Here, the life stage is a component process of a life cycle defined by the object law/regulation. For example, EuP defines a life cycle but does not define each component life stage of the life cycle. Thus, each company (user) should define by itself which basic process is assigned to a life stage.
The life stage definition information storage unit 207 registers definition information of each life stage as a component of a life cycle defined by EuP or the like. The life stage definition information storage unit 207 holds a stage number management table 2071 shown in
Each record of the stage number management table 2071 has: a field 20711 for registering a law/regulation that defines a life cycle including the object life stage; a field 20712 for registering a name of the object life stage in that law/regulation; and a field 20713 for registering a life stage number assigned to the object life stage.
Further, each record of the stage definition information management table 2072 has: a field 20721 for registering a company number of a company for which the definition information of the life stage is registered; a field 20722 for registering a law/regulation that defines the life cycle including the object life cycle; a field 20723 for registering a life stage number of the object life stage; and a field 20724 for registering the stage definition information that indicates basic processes that are assigned to the object life stage. In this example, as the definition of “Part processing” as a life stage of Eu, a company having the company number “CO-A-0001” assigns the basic process “Resin painting” of a small process, a company having the company number “CO-A-0002” assigns the basic process “Resin painting” of a small process excluding the basic processes of minimum units, “Cleaning” and “Painting”, and a company having the company number “CO-A-0003” assigns the basic processes of minimum units, “Cleaning”, “Painting” and “Drying”.
Among the above-described tables, the company number management table 2011, the supply relation management table 2012, the basic process information management table 2021, the environmental load item management table 2051 and the stage number management table 2071 are stored in advance into the storage unit 20 by an administrator or the like of the environmental load evaluation support apparatus 1. On the other hand, the part number management table 2031, the part configuration management table 2032, the process number management table 2041, the process tying management table 2042, the environmental load management table 2052, the law-wise environmental load management table 2061 and the stage definition information management table 2072 are updated in their registration contents by users (makers and suppliers) of the environmental load evaluation support apparatus 1.
Returning to
The life stage definition information registration processing unit 105 registers a record of life stage definition information into the stage definition information management table 2072 according to a user's instruction.
First, the life stage definition information registration processing unit 105 displays a menu screen on the input-output unit 30 for allowing a choice between registration of a new record into the stage definition information management table 2072 and update/deletion of a record registered in the stage definition information management table 2072 (S101). When new registration of a record is received from a user through the input-output unit 30, the flow proceeds to S103. On the other hand, when update/deletion of a record is received, then the flow proceeds to S106 (S102).
In S103, the life stage definition information registration processing unit 105 reads each life stage's record registered in the stage number management table 2071, and each basic process' record from the basic process information management table 2021. Then, the life stage definition information registration processing unit 105 generates a new registration screen on which the records of the life stages are displayed in a list and the records of the basic processes are displayed in a tree as shown in
When the life stage definition information registration processing unit 105 receives a selection of life stage and the stage definition information from the user through the input-output unit 30 (S104), the life stage definition information registration processing unit 105 adds a record of new stage definition information to the stage definition information management table 2072. The life stage definition information registration processing unit 105 registers the company number that is received from the user at the time of log in, for example, into the field 2071 of the added record, the applicable law/regulation and the life stage number registered in the record of the selected life stage into the fields 20722 and 20723, and the stage definition information into the field 20724 (S105).
On the other hand, in S106, the stage definition information registration processing unit 105 reads records of stage definition information in which the company number received from the user at the time of, for example, his log-in is registered, from the stage definition information management table 2072, and reads the records of the basic processes from the basic process information management table 2021. Then, the stage definition information registration processing unit 105 generates an edit reception screen on which, for example, the records of respective pieces of stage definition information are displayed in a list and the records of the basic processes are displayed in a tree as shown in
When the stage definition information registration processing unit 105 receives a selection of stage definition information and the stage definition information from the user through the input-output unit 30 (S107), the stage definition information registration processing unit 105 updates the registration content of the field 20724 of the record of the selected stage definition information to the received stage definition information (S108). In the case where a deletion instruction is received instead of stage definition information, the stage definition information registration processing unit 105 deletes the record of the selected stage definition information from the stage definition information management table 2072.
Returning to
First, the configuration tree display processing unit 101 reads records of part information in which the company number received from the user at the time of, for example, his log-in is registered, from the part number management table 2031. Then, the configuration tree display processing unit 101 generates a part selection screen on which, for example, the records of respective pieces of part information are displayed in a list, and displays the generated part selection screen on the input-output unit 30 (S201). The user can use the input-output unit 30 to select a desired piece of part information from the records of the pieces of part information displayed in the list on the part selection screen.
When the configuration tree display processing unit 101 receives a selection of part information from the user through the input-output unit 30 (S202), the configuration tree display processing unit 101 uses the part configuration management table 2032 to specify a part configuration tree having the selected part at its top (S203). In detail, the configuration tree display processing unit 101 searches the part configuration management table 2032 for a record in which the selected part is registered as a parent part. When such a record can be retrieved, the configuration tree display processing unit 101 connects the selected part with a part/material registered as a child part/material in the retrieved record, by a parent-child line indicating a parent-child relationship (Here, the detailed information of the child part/material can be specified by searching the part number management table 2031 using the part number of the child part/material as a key). Then, the configuration tree display processing unit 101 searches the part configuration management table 2032 for a record in which the part/material (referred to as a noticed part) registered as the child part/material in the retrieved record is registered as a parent part. When such a part can be retrieved, the configuration tree display processing unit 101 further connects the noticed part with a part/material registered as a child part/material in the retrieved record, by a parent-child line. This processing is repeated until a record in which a noticed part is registered as a parent part can not be retrieved from the part configuration management table 2032.
Next, the configuration tree display processing unit 101 uses the process tying management table 2042 to specify a process that is tied to each component part/material of the selected part (S204). In detail, for each of all the parts/materials belonging to the part configuration tree specified in S203, the configuration tree display processing unit 101 searches the process tying management table 2042 for a record in which the part/material in question is registered as a tied part. When such a record can be retrieved, the configuration tree display processing unit 101 connects the part/material in question with the process registered in the retrieved record by a product line indicating a product relationship (Here, the detailed information of the process can be specified by searching the process number management table 2041 using the process number as a key).
When the part configuration tree and a process tied to each component part/material of the part configuration tree are specified as described above, the configuration tree display processing unit 101 generates a part configuration tree diagram with tied processes based on these specified contents (S205). Here, for each of the processes tied to the respective parts/materials, when the record of the process in question registered in the process number management table 2041 has a different company number from the company number received from the user at the time of, for example, his log-in, i.e., when the process in question is a process of another company than the company of the user himself, then the configuration tree display processing unit 101 examines whether the disclosure level registered in the record of the process in question is set to a level allowing display of the process name. In the case where the disclosure level is not set to a level allowing display of the process name, the configuration tree display processing unit 101 changes the display attribute of the process in question in the part configuration tree diagram to non-display. By this operation, the process in question becomes non-displayed in the part configuration tree diagram to users other than the company that performs the process in question.
Next, the configuration tree display processing unit 101 generates a various settings reception screen (a screen for receiving a part information registration instruction, a process information registration instruction and an environmental load setting instruction) including the part configuration tree diagram with the tied processes, and displays the generated various settings reception screen on the input-output unit 30 (S206).
Returning to
First, the part information registration processing unit 102 proceeds to S302 when an instruction to register part information is given, or to S307 when an instruction to register material information is given.
In S302, the part information registration processing unit 102 displays a part information registration reception screen having an entry for inputting a part/material number of a part to be registered and an entry for inputting a name of that part, on the input-output unit 30, to receive the part/material number and the name from the user through the input-output unit 30. Next, the part information registration processing unit 102 adds a new record to the part number management table 2031 and registers the company number received from the user at the time of, for example, his log-in into the field 20311 of the record; the part/material number and the name received in S302 into the fields 20312 and 20313; and the type “Part” into the field 20314 (S303).
Next, the part information registration processing unit 102 examines whether a child part/material of the part (referred to as a noticed part) whose record is added to the part number management table 2031 in S303 has been selected or not (S304). For example, when the part information registration instruction button 1015 is selected in a state that any part/material in the part configuration tree 1011 is selected on the various settings reception screen as shown in
On the other hand, in S307, the part information registration processing unit 102 displays a material information registration reception screen having an entry for inputting a part/material number of a material to be registered and an entry for selecting a name of the material in question from a list of previously-registered material names, on the input-output unit 30, to receive the part/material number and the name from the user through the input-output unit 30. Next, the part information registration processing unit 102 adds a new record to the part number management table 2031 and registers the company number received from the user at the time of, for example, his log-in into the field 20311 of the record; the part/material number and the name received in S307 into the fields 20312 and 20313; and the type “Material” into the field 20314 (S308).
Next, the part information registration processing unit 102 examines whether a parent part of the material (referred to as a noticed material) whose record is added to the part number management table 2031 in S308 has been selected or not (S309). For example, it may be defines that, when the material information registration instruction button 1016 is selected in a state that any part in the part configuration tree 1011 is selected on the various settings reception screen as shown in
Returning to
First, the process information registration processing unit 103 reads all the records from the basic process management table 2021, and classifies the basic processes of the records into the large classification, the middle classification, the small classification and the minimum units, based on the basic process numbers (each expressed as a large classification+a middle classification+a small classification+a minimum unit). Then, the process information registration processing unit 103 generates a process information reception screen for receiving a process number, a name and a disclosure level of a process to be registered and a basic process corresponding to the process to be registered, and displays the generated process information reception screen on the input-output unit 30. Then, the process information registration processing unit 103 receives a process number, a name and a disclosure level of a process to be registered and a basic process corresponding to the process to be registered (S401).
The basic process selection entry 1031 has: a large classification selection entry 10311 for displaying basic processes of large classifications in a list by a pull-down menu and for selecting a desired basic process out of the displayed basic processes; a middle classification selection entry 10312 for displaying basic processes of middle classifications, which belong to the large classification selected in the entry 10311, in a list by a pull-down menu, and for selecting a desired basic process out of the displayed basic processes; a small classification selection entry 10313 for displaying basic processes of small classifications, which belong to the middle classification selected in the entry 10312, in a list by a pull-down menu, and for selecting a desired basic process out of the displayed basic processes; and a minimum unit selection entry 10314 for displaying basic processes of minimum units, which belong to the small classification selected in the entry 10313, in a list by a pull-down menu, and for selecting a desired basic process out of the displayed basic processes. In the case where a basic process is selected in the entry 10311 and a basic process is not selected in the entry 10312, it is taken that the basic process of a large classification selected in the entry 10311 is selected. In the case where basic processes are selected in the entries 10311 and 10312 and a basic process is not selected in the entry 10313, it is taken that the basic process of middle classification selected in the entry 10312 is selected. In the case where basic processes are selected in the entries 10311-10313 and a basic process is not selected in the entry 10314, it is taken that the basic process of a small classification selected in the entry 10313 is selected. And, in the case where basic processes are selected in all the entries 10311-10314, it is taken that the basic process of a minimum unit selected in the entry 10314 is selected.
It is possible to input data directly into the process number input entry 1032, the process name input entry 1033 and the disclosure level input entry 1034. The registration button 1035 is used for registering the process information specified using the entries 1031-1034. And, the environmental load item setting button 1036 is used for receiving an instruction to set data of environmental load items and LCA parameter items.
Next, the process information registration processing unit 103 adds a new record to the process number management table 2041, and registers the company number received from the user at the time of, for example, his log-in into the field 20411 of the record in question, the process number, the process name, the disclosure level and the basic process number of the basic process received in S401 into the fields 20412-20415 (S402).
Next, when the process information registration processing unit 103 receives an instruction to set data of environmental load items and LCA parameter items from the user through the input-output unit 30 (S403), then the process information registration processing unit 103 searches the basic process information management table 2021 using the basic process number of the record added to the process number management table 2041 in S402 as a key, to specify the LCA parameter items registered in a record having that basic process number (large classification+middle classification+small classification+minimum unit) (S404). Similarly, using the basic process number as a key, the process information registration processing unit 103 searches the environmental load item management table 2051, to specify the environmental load item, the unit and the input/discharge classification registered in each record having the basic process number in question (S405).
Then, the process information registration processing unit 103 generates an environmental load item reception screen having input entries 1037 for the LCA parameter items specified in S404 as shown in
Next, the process information registration processing unit 103 adds a new record to the process tying management table 2042, and registers: the company number received from the user at the time of, for example, his log-in into the fields 20421 of the record in question; the part/material number of the part selected as the tied part into the field 20422; the process number received in S401 into the field 20423; and the respective set values of the LCA parameter items received in S406 into the fields 20425 (S407). Similarly, the process information registration processing unit 103 adds a new record to the environmental load management table 2052 for each of the environmental load items received in S406. Then, for each of the added records, the process information registration processing unit 103 registers: the company number received from the user at the time of, for example, his log-in into the field 20521 of the record in question; the process number received in S401 into the field 20522; the environmental load item corresponding to the record in question into the field 20523; the quantity of the environmental load item corresponding to the record in question, which has been received in S406, into the field 20524; and the input/discharge classification of the environmental load item corresponding to the record in question into the field 20525 (S408).
Returning to
First, the environmental load calculation unit 104 examines whether an instruction received from the user through the input-output unit 30 is a detail display instruction or a report support instruction (S501). When the detail display button 1019 is selected in a state that any process is selected as a display object process in the part configuration tree 1011 shown in
In S502, from the environmental load management table 2052, the environmental load calculation unit 104 specifies records having the process number of the display object process and the company number received from the user at the time of, for example, his log-in, and obtains the environmental load information (the environmental load item, the quantity and the input/discharge classification) of each specified record (S502). Next, from the process number management table 2041, the environmental load calculation unit 104 specifies a record having the process number of the display object process and the company number of the user, and judges whether the disclosure level of the specified record permits disclosure of the environmental load information (the environmental load item, the quantity and the input/discharge classification) (S503). In the case where disclosure is permitted, the environmental load calculation unit 104 displays the environmental load information obtained in S502 on the input-output unit 30 (S504). For example, the environmental load information is displayed in a balloon close to the display object process in the part configuration tree 1011 shown in
On the other hand, in S510, the environmental load calculation unit 104 receives designation of an applicable law/regulation from the user through the input-output unit 30. For example, the environmental load calculation unit 104 displays a list of laws/regulations that require report of environmental load information in each life stage of a life cycle of a product, and allows a user to select a desired law/regulation from the list. Next, the environmental load calculation unit 104 selects a part/material that is an unnoticed part/material among the parts/materials constituting the report object part and is positioned on the end side of the part configuration tree 1011, and determines the selected part/material as a noticed part (S511). Next, from the process tying management table 2042, the environmental load calculation unit 104 specifies one record that has not been specified yet and has the part/material number of the noticed part and the company number of the user, and determines the process registered in the specified record as a noticed process (S512). Then, from the environmental load management table 2052, the environmental load calculation unit 104 specifies one record that has not been specified yet and has the process number of the noticed process and the company number of the user, and obtains the environmental load information (the environmental load item, the quantity and the input/discharge classification) registered in the specified record (S513). Further, using the process number management table 2041, the environmental load calculation unit 104 specifies the basic process corresponding to the noticed process. Then, from the stage definition information management table 2072, the environmental load calculation unit 104 specifies a record that has the applicable law/regulation, the company number of the user, and the stage definition information including the specified basic process, and obtains the life stage number of the specified record (S514). Then, the environmental load calculation unit 104 adds a new record to the law-wise environmental load management table 2061, and registers: the company number of the user into the field 20611 of the record in question; the applicable law/regulation into the field 20612; the part/material number of the noticed part into the field 20613; the life stage number obtained in S514 into the field 20614; and the environmental load information (the environmental load item, the input/discharge classification and the quantity) obtained in S513 with respect to the noticed process into the fields 20615-20617 (S515).
Now, in the case where there exists a record that has not been specified yet and has the process number of the noticed process and the company number of the user in the environmental load management table 2052, the environmental load calculation unit 104 returns to S513. On the other hand, in the case where all the records have been specified, the environmental load calculation unit 104 proceeds to S517 (S516). Further, in S517, in the case where there exists a record that has not been specified yet and has the part/material number of the noticed part and the company number of the user in the process tying management table 2042, the environmental load calculation unit 104 returns to S512. On the other hand, in the case where all the records have been specified, the environmental load calculation unit 104 proceeds to S518. Further, in S518, in the case where there exists a part/material that has not been noticed yet and is a component of the report object part, the environmental load calculation unit 104 returns to S511. Otherwise, the environmental load calculation unit 104 proceeds to S519.
In S519, from the law-wise environmental load management table 2061, the environmental load calculation unit 104 extracts all records having the company number of the user, the applicable law/regulation, and the part/material number of the report object part or a component part/material of the report object part, and then, classifies the extracted records based on the life stage numbers of those records. Then, the records classified according to the life stage number are further classified by combination of the environmental load item and the input/discharge classification. The environmental load calculation unit 104 aggregates the quantities of the environmental load item registered in the classified records. Then, the environmental load calculation unit 104 outputs the aggregates values in association with the life stage number, the environmental load item and input/discharge classification (S520). Accordingly, for each component life stage of the life cycle of the applicable law/regulation, the environmental load values of the processes that the user has assigned to the life stage in question are aggregated and outputted by combination of the environmental load item and the input/discharge classification.
The environmental load evaluation support apparatus 1 of the above configuration can be implemented when a CPU 901 executes a program loaded onto a memory 902 on an ordinary computer system comprising the CPU 901, the memory 902, an external storage 903 such as an HDD, a reader 904 for reading data from a storage medium such as a CD-ROM, a DVD-ROM or IC card, an input unit 906 such as a keyboard and a mouse, an output unit 907 such as a monitor or a printer, a communication unit 908 for connecting with a network or the like, and a bus 909 connecting these component units with one another as shown in
Hereinabove, one embodiment of the present invention has been described.
In the above embodiment, a user can originally define each life stage of a life cycle defined by a law/regulation such as EuP, by using basic processes common to users. Further, processes employed by a user for himself are managed in association with those basic processes. As a result, even if definitions of life stages are different between makers, environmental load information of a process employed by a supplier for himself can be incorporated into a life stage that is defined by a maker and corresponds to that process of the supplier. Thus, even if definitions of life stages of products are different between makers, it is not necessary for a supplier to register data of input and discharge in each life stage for each maker.
Further, in the above embodiment, a disclosure level of environmental load information can be set for each process. As a result, when a part configuration tree in which a process of a user is tied to some part/material is displayed to a third party other than the user, the user himself can determine whether the environmental load information of the process should be displayed as it is, or the LCA calculation should be performed to display the LCA value, or the process itself should not be disclosed. Thus, data that a supplier does not want to disclose can be made secret even to a maker to which his part is supplied.
In the above-described first embodiment, user's original processes are previously associated one-to-one with basic processes. And, environmental load information of a user's original process is received from the user and managed as environmental load information of a basic process corresponding to that original process. In contrast with this, a second embodiment of the present invention does not use user's original processes. Environmental load information of a basic process is directly received from a user and managed. Accordingly, an environmental load evaluation support apparatus of the present embodiment is different from the environmental load evaluation support apparatus 1 of the first embodiment shown in
1. Process Information Storage Unit 204
A process information storage unit 204 of the present embodiment holds a process number management table 2041A shown in
Each record of the process number management table 2041A has: a field 20411 for registering a company number of a company for which process information of a basic process is registered; a field 20414 for registering a disclosure level of the basic process in question; and a field 20415 for registering a basic process number of the basic process in question. As described above, the present embodiment does not use user's original processes. Environmental load information of a basic process is directly received from a user and managed. Accordingly, differently from a record of the process number management table 2041 shown in
Further, each record of the process tying management table 2042A is different from a record of the process tying management table 2042 shown in
2. Process Environmental Load Storage Unit 205
A process environmental load storage unit 205 of the present embodiment holds the environmental load item management table 2051 shown in
Each record of the environmental load management table 2052A is different from a record of the environmental load management table 2052 shown in
3. Configuration Tree Display Unit 101
In S204 of the part configuration tree display processing shown in
Further, in S205, when the part configuration tree and the basic processes tied to the parts/materials in the part configuration tree are specified, the configuration tree display processing unit 101 generates a part configuration tree diagram with tied basic processes based on these specified contents. Here, for each of the basic processes tied to the respective parts/materials, when the basic process in question registered in the process number management table 2041A has a different company number from the company number received from the user at the time of, for example, his log-in, i.e., when the basic process in question is a basic process of another company than the company of the user himself, then the configuration tree display processing unit 101 examines whether the disclosure level registered in the record of the basic process in question is set to a level allowing display of the basic process name. In the case where the disclosure level is not set to a level allowing display of the basic process name, the configuration tree display processing unit 101 changes the display attribute of the basic process in question in the part configuration tree diagram to non-display. By this operation, the basic process in question becomes non-displayed in the part configuration tree diagram to users other than the company that performs the basic process in question.
Further, in S206, the configuration tree display processing unit 101 generates a various settings reception screen (a screen for receiving a part information registration instruction, a process information registration instruction and an environmental load setting instruction) including the part configuration tree diagram with the tied basic processes, and displays the generated various settings reception screen on the input-output unit 30.
4. Process Information Registration Processing Unit 103
In S401 of the process information registration processing shown in
Further, in S402, the process information registration processing unit 103 adds a new record to the process number management table 2041A, and registers: the company number received from the user at the time of, for example, his log-in into the field 20411 of the record in question; and the disclosure level and the basic process number of the basic process received in S401 into the fields 20414 and 20415.
Further, in S406, the process information registration processing unit 103 generates an environmental load item reception screen as shown in
Further, in S407, the process information registration processing unit 103 adds a new record to the process tying management table 2042A, and registers: the company number received from the user at the time of, for example, his log-in into the field 20421 of the record in question; the part/material number of the part selected as the tied part into the field 20422; the basic process number received in S401 into the field 20426; and the respective set values of the LCA parameter items received in S406 into the fields 20425.
Further, in S408, the process information registration processing unit 103 adds a new record to the environmental load management table 2052A, for each of the environmental load items whose quantities are received in S406. Then, for each of the added records, the process information registration processing unit 103 registers: the company number received from the user at the time of, for example, his log-in into the fields 20521 of the record in question; the basic process number received in S401 into the field 20526; the environmental load item corresponding to the record in question into the field 20523; the quantity received in S406 with respect to the environmental load item corresponding to the record in question into the field 20524; and the input/discharge classification of the environmental load item corresponding to the record in question into the field 20525.
5. Environmental Load Calculation Unit 104
In S502 of the environmental load display/aggregation processing shown in
Further, in S503, the environmental load calculation unit 104 specifies a record having the basic process number of the display object process and the user's company number from the process number management table 2041A, and judges whether the disclosure level of the record permits disclosure of the environmental load information (the environmental load item, the quantity and the input/discharge classification).
Further, in S505, the environmental load calculation unit 104 specifies a record having the basic process number of the display object process and the user's company number from the process tying management table 2042A, and obtains the LCA parameter values registered in the specified record.
Further, in S506, the environmental load calculation unit 104 specifies a record having the basic process number of the display object process from the basic process information management table 2021, and obtains the LCA calculation formula and the LCA parameter items of the specified record.
Further, in S512, the environmental load calculation unit 104 specifies one record that has not been specified yet and has the part/material number of the noticed part and the user's company number from the process tying management table 2042A, and determines the basic process registered in the specified record as a noticed process.
Further, in S513, the environmental load calculation unit 104 specifies one record that has not been specified yet and has the basic process number of the noticed process and the user's company number from the environmental load management table 2052A, and obtains the environmental load information (the environmental load item, the quantity and the input/discharge classification) registered in the specified record.
Further, in S514, the environmental load calculation unit 104 specifies a record that has the applicable law/regulation, the user's company number and the stage definition information including the basic process number of the noticed process, and obtains the life stage number of the specified record.
Hereinabove, the second embodiment of the present invention has been described.
In the second embodiment, each life stage of a life cycle defined by a law/regulation such as EuP can be defined by a user by himself using basic processes common to the users. Owing to this arrangement, even if definitions of life stages are different between makers, a supplier can incorporate environmental load information of a basic process into a life stage that is defined by a maker and corresponds to the basic process in question. Accordingly, even if definitions of life stages of products are different between makers, it is not necessary for a supplier to register data of input and discharge in each life stage for each maker.
Further, similarly to the first embodiment, also in the second embodiment, data that a supplier does not want to disclose can be made secret even to a maker to which his part is supplied.
In the above-described second embodiment, environmental load information is received from a user for each basic process. In contrast with this, in a third embodiment of the present invention, environmental load information can be received from a user either for each basic process or for each part. Accordingly, an environmental load evaluation support apparatus of the present embodiment is different from the environmental load evaluation support apparatus of the second embodiment in the following points.
1. Part Information Registration Processing Unit 102
A part information registration processing unit 102 of the present embodiment performs part environmental load information registration processing for registering environmental load information of a part, in addition to the above-described part information registration processing (See
First, the part information registration processing unit 102 generates a part designation screen for designating a part for which environmental load items are to be registered, and displays the generated screen on the input-output unit 30. Then, the part information registration processing unit 102 receives a company number, a part/material number and a part name of a part for which environmental load items are to be registered (S601).
A user checks either the check box 1021 or the check box 1023 through the input-output unit 30. In the case where the check box 1021 is checked, the user directly inputs a company number, a part/material number and a part name of a part into the input entries 1022. On the other hand, in the case where the check box 1023 is checked, the user selects a company number, a part/material number and a part name of a part, by using the selection entries 1024. Then, when the user selects the environmental load item setting instruction button 1026, the part information registration processing unit 102 detects it (S602). And, the part information registration processing unit 102 generates an environmental load item reception screen having: a display column 1027 displaying the part name and the part/material number of the part designated in the part designation screen; entries 1028 for selecting a company number of a supply destination company (i.e. a company to which the part is supplied), an applicable law/regulation and a life stage number; and entries 1029 for all the environmental load items that have been set previously, as shown in
Next, the part information registration processing unit 102 searches the stage definition information management table 2072 for a record having the company number of the supply destination company and the life stage number received in S604, and specifies the stage definition information registered in the retrieved record. Then, the part information registration processing unit 102 specifies a basic process number that belongs to the uppermost classification described in the specified stage definition information (S605). Then, the part information registration processing unit 102 adds a new record to the environmental load management table 2052A for each environmental load item whose quantity has been received in S604. Then, for each of the added records, the part information registration processing unit 102 registers: the company number of the supply destination company received in S604 into the field 20521 of the record in question; the basic process number specified in S605 into the field 20526; the environmental load item corresponding to the record in question into the field 20523; the quantity of the environmental load item corresponding to the record in question, which has been received in S604, into the field 20524; and the input/discharge classification of the environmental load item corresponding to the record in question into the field 20525 (S605).
Hereinabove, the third embodiment of the present invention has been described.
The third embodiment has the following effect in addition to the effects of the second embodiment. That is to say, even if a supplier does not know which basic process his product is tied to, the supplier can register environmental load information of his product into the environmental load management table 2052A as far as the supplier knows which life stage his product (part) is incorporated into.
In the above-described first embodiment, user's original processes are previously associated one-to-one with basic processes. And, environmental load information of a user's original process, which is received from the user, is managed as environmental load information of a basic process corresponding to the user's original process in question. Environmental load information is received from a user for each basic process. In contrast with this, in a fourth embodiment of the present invention, a user defines a new process that does not belong to no basic process, and environmental load information of the new process can be received by the part environmental load information registration processing described in the third embodiment. Accordingly, an environmental load evaluation support apparatus of the present embodiment differs from the environmental load evaluation support apparatus of the first embodiment in the following points.
1. Process Information Registration Processing Unit 103
A process information registration processing unit 103 of the present invention performs the above-described part environmental load information registration processing (S603-S606 of
The process information registration processing unit 103 generates an environmental load item reception screen having entries 1028 for selecting a company number, an applicable law/regulation and a life stage number and entries 1029 for all the environmental load items that have been set previously, as shown in
Next, the process information registration processing unit 103 searches the stage definition information management table 2072 for a record having the company number and the life stage number received in S701, and specifies the stage definition information registered in the retrieved record. Then, the process information registration processing unit 103 specifies a basic process number that belongs to the uppermost classification described in the specified stage definition information (S605). Then, the process information registration processing unit 103 adds a new record to the environmental load management table 2052A for each environmental load item whose quantity has been received in S702. Then for each of the added records, the process information registration processing unit 103 registers: the company number received in S702 into the field 20521 of the record in question; the basic process number specified in S703 into the field 20526; the environmental load item corresponding to the record in question into the field 20523; the quantity of the environmental load item corresponding to the record in question, which has been received in S702, into the field 20524; and the input/discharge classification of the environmental load item corresponding to the record in question into the field 20525 (S606).
Hereinabove, the fourth embodiment of the present invention has been described.
The fourth embodiment has the following effect in addition to the effects of the first embodiment. That is to say, with respect to a new process that does not belong to any basic process, a supplier can register the environmental load information into the environmental load management table 2052A if it is known which life stage the part concerned is incorporated into.
Hereinabove, the embodiments of the present invention have been described.
The present invention is not limited to the above embodiments, and can be variously modified within the scope of the invention. For example, in the above embodiments, the input-output unit 30 may be connected to a user's terminal through a network. And, various instructions may be received through the user's terminal and various kinds of information may be displayed on the user's terminal. Further, in the above embodiments, it is not necessary that the storage units 201-207 are provided in one computer unit. These storage units 201-207 may be placed at different locations on a network. Similarly, the component units 101-105 of the operation unit 1 may be implemented by a plurality of computer units.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2004-286616 | Sep 2004 | JP | national |
| 2005-260462 | Sep 2005 | JP | national |
| Filing Document | Filing Date | Country | Kind | 371c Date |
|---|---|---|---|---|
| PCT/JP05/18079 | 9/30/2005 | WO | 4/24/2007 |
